spec SUZUKI SWIFT 2005 2.G Service Workshop Manual

Downloaded from www.Manualslib.com manuals search engine Automatic Transmission/Transaxle: 5A-73
DTC P1777: TCM Lost Communication with ECM (Reception Error)S7RS0B5104040
Wiring Diagram
Refer to “DTC P1774: CAN Communication Bus Off”
DTC Detecting Condition and Trouble Area
DTC Confirmation Procedure1) Connect scan tool to DLC with ignition switch OFF.
2) Clear DTC.
3) Start engine and run it for 1 min. or more.
4) Check DTC.
DTC Troubleshooting
NOTE
Upon completion of inspection and repair work, perform “DTC Confirmation Procedure:” and confirm
that the trouble has been corrected.

DTC detecting condition Trouble area
Reception error of communication data fo r ECM is detected more than specified
time continuously. •ECM
•TCM
• CAN circuit
Step
Action YesNo
1 Was “A/T System Check” performed? Go to Step 2.Go to “A/T System
Check”.
2 Control module connector check
1) Check connection of connectors of all control modules
communicating by means of CAN.
2) Recheck DTC.
Is there DTC P1777? Go to Step 3.
Intermittent trouble.
Check for intermittent
referring to “Intermittent
and Poor Connection
Inspection in Section
00”.
3 DTC check
1) Check ECM for DTC referring to “DTC Check in Section
1A”.
Is there DTC P1674? Go to “DTC P1674:
CAN Communication
(Bus Off Error) in
Section 1A”.
Check ECM power and
ground circuit. If circuit
is OK, CAN
communication circuit
between ECM and ABS
hydraulic unit / control
module is open circuit.
4 CAN communication circuit check
1) Turn ignition switch to OFF position.
2) Disconnect connectors of all control modules
communicating by means of CAN.
3) Check CAN communication circuit between control modules for open, short and high resistance.
Is each CAN communication circuit in good condition? Check TCM power and
ground circuit. If circuit
is OK, substitute a
known-good TCM and
recheck.
Repair circuit.

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DTC P1778: TCM Lost Communication with BCM (Reception Error)S7RS0B5104041
Wiring Diagram
Refer to “DTC P1774: CAN Communication Bus Off”.
DTC Detecting Condition and Trouble Area
DTC Confirmation Procedure
1) Connect scan tool to DLC with ignition switch OFF.
2) Clear DTC.
3) Start engine and run it for 1 min. or more.
4) Check DTC.
DTC Troubleshooting
NOTE
Upon completion of inspection and repair work, perform “DTC Confirmation Procedure:” “DTC
Confirmation Procedure” and confirm that the trouble has been corrected.

DTC detecting condition Trouble area
Reception error of communication data fo r BCM is detected more than specified
time continuously. •ECM
•TCM
•BCM
• ABS control module
• CAN circuit
Step
Action YesNo
1 Was “A/T System Check” performed? Go to Step 2.Go to “A/T System
Check”.
2 Control module connector check
1) Check connection of connectors of all control modules
communicating by means by means of CAN.
2) Recheck DTC.
Is there DTC P1778? Go to Step 3.
Intermittent trouble.
Check for intermittent
referring to “Intermittent
and Poor Connection
Inspection in Section
00”.
3 DTC check in BCM (bus off)
1) Check BCM for DTC referring to “DTC Check in Section
10B”.
Is there DTC U1073? Go to “DTC U1073 (No.
1073): Control Module
Communication Bus Off
in Section 10B”.
Go to Step 4.
4 DTC check in ABS control module
1) Check ABS control module for DTC referring to “DTC
Check in Section 4E”.
Is there DTC U1100? Go to “DTC U1100: Lost
Communication with
ECM (Reception Error)
in Section 4E”.
Go to Step 5.
5 DTC check in ECM
1) Check ECM for DTC referring to “DTC Check in Section
1A”.
Is there DTC P1678? Check BCM power and
ground circuit. If circuit
is OK, substitute a
known-good BCM and
recheck.Go to Step 6.
6 CAN communication circuit check
1) Turn ignition switch to OFF position.
2) Disconnect connectors of all control modules
communicating by means of CAN.
3) Check CAN communication circuit between control modules for open, short and high resistance.
Is each CAN communication circuit in good condition? Check TCM power and
ground circuit. If circuit
is OK, substitute a
known-good TCM and
recheck.
Repair circuit.

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DTC P1878: Torque Converter Clutch ShudderS7RS0B5104042
DTC Detecting Condition and Trouble Area
DTC Confirmation Procedure
WARNING!
• When performing a road test, select a place where there is no traffic or possibility of a traffic accident and be very careful during testing to avoid occurrence of an accident.
• Road test should be carried out with 2 persons, a driver and tester, on a level road.

1) Connect scan tool to DLC with ignition switch OFF.
2) Clear DTCs in TCM and ECM memories by using scan tool.
3) Start engine and warm it up to normal operating temperature.
4) Drive vehicle with 3rd or 4th gear in “D” range and slip c ontrolled lock-up ON for 20 seconds or longer referring to
“Automatic Gear Shift Table”.
5) Stop vehicle.
6) Check DTC, pending DTC and freeze-frame data.
DTC Troubleshooting DTC detecting condition
Trouble area
The acceleration slip control function stops when the variation in the output
revolution speed of the specified amp litude and specified cycle is detected
within a specified period of time. When t he specified variation is not detected
after the acceleration slip control stops. • Mismatching ATF
• Torque converter clutch malfunction
• Valve body
•TCM
Step
Action YesNo
1 Was “A/T System Check” performed? Go to Step 2.Go to “A/T System
Check”.
2 Change A/T fluid referring to “A/T Fluid Change”. Check DTC after performing “DTC Confirmation Procedure”.
Is DTC P1878 still indicated? Faulty torque converter
clutch.
Replace torque
converter.System is in good
condition.

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DTC P2762: Torque Converter Clutch (TCC) Pressure Control Solenoid Control Circuit Range /
Performance
S7RS0B5104050
Wiring Diagram
DTC Detecting Condition and Trouble Area
DTC Confirmation Procedure
1) Connect scan tool to DLC with ignition switch turned OFF.
2) Clear DTC in TCM memory.
3) Start engine.
4) Keep engine running at idle speed for 30 seconds or more.
5) Stop vehicle and check DTC.
12V
C34-5
C34-3
WHT/BLU
WHT/BLK
3
1
2
53
C34C35
[A]
I4RS0A510019-01
1. TCM
3. A/T
2. TCC solenoid valve [A]: Terminal arrangement of TCM connector (viewed from harness side)
DTC detecting conditionTrouble area
Difference between target current of TCC solenoid valve
circuit and monitor current of TCC solenoid valve circuit is
more than specification. • TCC solenoid valve or its circuit malfunction
•TCM

Downloaded from www.Manualslib.com manuals search engine Automatic Transmission/Transaxle: 5A-77
DTC TroubleshootingStep Action Yes No 1 Was “A/T System Check” performed? Go to Step 2. Go to “A/T System
Check”.
2 Check TCC solenoid valve resistance
1) Turn ignition switch to OFF position.
2) Disconnect valve body harness connector (1), (2) on
automatic transaxle.
3) Check for proper connection to terminal at “WHT/BLU” and “WHT/BLK” circuit.
4) Check resistance of TCC solenoid valve.
TCC solenoid valve resistance
Between terminals of transaxle side valve body
harness connector: 5.0 – 5.6 Ω at 20 °C (68 °F)
Between terminals of transaxle side valve body
harness connector and transaxle: Infinity
Is check results satisfactory? Go to Step 3. Replace TCC solenoid
valve or valve body
harness.
3 Check for pressure control solenoid valve circuit
1) Disconnect TCM connectors.
2) Check for proper connection to TCM at terminals “C34-
3” and “C34-5”. If connection is OK, check circuit for
open, short and high resistance for the following circuit.
• Between “C34-3” terminal of TCM connector and “WHT/BLK” terminal of valve body harness connector.
• Between “C34-4” terminal of TCM connector and “WHT/BLU” terminal of valve body harness connector.
Are they in good condition? Intermittent trouble or
faulty TCM. Check for
intermittent referring to
“Intermittent and Poor
Connection Inspection
in Section 00”. If OK,
substitute a known-
good TCM and recheck.
If OK, substitute a
known-good TCM and
recheck.
Repair “WHT/BLU” and/
or “WHT/BLK” circuit.
1
6
7
89
10 5
43 2
1
2
I4RS0A510020-01

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2Check TCC solenoid valve circuit for IG short
1) Connect valve body harness connector.
2) Disconnect TCM connectors.
3) Check for proper connection to TCM at terminal “C34-3”
and “C34-5”.
4) If connection is OK, turn ignition switch ON and measure voltage between terminal “C34-3” of disconnected
harness side TCM connector and ground between
terminal “C34-5” of disconnected harness side TCM
connector and ground.
Are voltage 1 V or less? Go to Step 3. “WHT/BLU” or “WHT/
BLK” circuit shorted to
power circuit.
3 Check TCC lock-up pressure control solenoid valve
resistance
1) Turn ignition switch OFF.
2) Disconnect valve body harness connector (1), (2) on
automatic transaxle.
3) Check for proper connection to solenoid at “WHT/BLU” and “WHT/BLK” circuits.
4) Check resistance of TCC lock-up pressure control
solenoid valve.
TCC lock-up pressure control solenoid valve
resistance
Between terminals of transaxle side valve body
harness connector: 5.0 – 5.6 Ω at 20 °C (68 °F)
Between terminals of transaxle side valve body
harness connector and transaxle: Infinity
Is check results satisfactory? Intermittent trouble or
faulty TCM.
Check for intermittent
trouble referring to
“Intermittent and Poor
Connection Inspection
in Section 00”.
If OK, substitute a
known-good TCM and
recheck.
Replace TCC lock-up
pressure control
solenoid valve or lead
wire.
Step Action Yes No
1
6
7
89
10 5
43 2
1
2
I4RS0A510020-01

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2Check TCC lock-up pressure control solenoid valve
resistance
1) Turn ignition switch OFF.
2) Disconnect valve body harness connector (1), (2) on
automatic transaxle.
3) Check for proper connection to solenoid at “WHT/BLU” and “WHT/BLK” circuits.
4) Check resistance of TCC lock-up pressure control
solenoid valve.
TCC lock-up pressure control solenoid valve
resistance
Between shift terminals of transaxle side valve body
harness connector: 5.0 – 5.6 Ω at 20 °C (68 °F)
Between shift terminals of transaxle side valve body
harness connector and transaxle: Infinity
Is check results satisfactory? Go to Step 3. Replace TCC lock-up
pressure control
solenoid valve or lead
wire.
3 Check TCC lock-up pressure control solenoid valve
circuit for ground short
1) Disconnect TCM connectors.
2) Check for proper connection to TCM at terminals “C34-
3” and “C34-5”.
3) If connection is OK, check continuity between terminal
“C34-5” of disconnected harness side TCM connector
and ground, between terminal “C34-3” of disconnected
harness side TCM connector and ground.
Are continuity indicated? “WHT/BLU” or “WHT/
BLK” circuit shorted to
ground.
Intermittent trouble or
faulty TCM.
Check for intermittent
referring to “Intermittent
and Poor Connection
Inspection in Section
00”.
If OK, substitute a
known-good TCM and
recheck.
Step Action Yes No
1
6
7
89
10 5
43 2
1
2
I4RS0A510020-01

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Inspection of TCM and Its CircuitsS7RS0B5104045
TCM and its circuits can be checked at TCM wiring connec tors by measuring voltage, pulse signal and resistance.
CAUTION!
TCM cannot be checked by itself, it is strictly prohibited to connect voltmeter or ohmmeter to TCM with
connector disconnected from it.

1) Remove TCM (1) from vehicle referring to “Transmission Control Module (TCM) Removal and Installation”.
2) Connect TCM connectors (2) to TCM.
3) Check voltage and/or pulse signal at each terminal of connectors connected using voltmeter (3) and oscilloscope
(4).
NOTE
• As each terminal voltage is affected by battery voltag e, confirm that it is 11 V or more when ignition
switch is ON.
• Voltage with asterisk(*) cannot be measured by voltmeter because it is pulse signal. Check it with oscilloscope if necessary.

Terminal arrangement of TCM coupler (Viewed from harness side)
5. Body ground
3
5 4
12
I6RS0C510009-01
65
16 15 14 13 12 11 43
24 23 2122 10 9 8 721
1920 18 17
C34
17 16
26 25
15 14
65 3
42
13 12
23 2224 11 10 9
21 20 19 87
18
1
C35
I4RS0A510022-01

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Reference waveform No. 1
Pressure control solenoid valve signal at engine idling.
Reference waveform No. 2
TCC pressure control solenoid valve signal at engine
idling.Reference waveform No. 3
CAN communication line (High & Low) signal at engine
idling.
Reference waveform No. 4
Input shaft speed sensor signal at engine idling.
Measurement
terminal
CH1: “C34-4” to “C34-1”
Oscilloscope
setting CH1: 5 V/DIV
TIME: 20 ms/DIV
Measurement
condition • After warmed up to normal
operating temperature
• Engine at specified idle speed with “P” range.
Measurement
terminal CH1: “C34-5” to “C34-1”
Oscilloscope
setting CH1: 5 V/DIV
Time: 2 ms/DIV
Measurement
condition • After warmed up to normal
operating temperature
• Engine at specified idle speed with “P” range
I3RM0B510029-01
I4RS0A510024-01
Measurement
terminal CH1: “C34-7” to “C34-1”
CH2: “C34-17” to “C34-1”
Oscilloscope
setting CH1: 1 V/DIV
TIME: 100
µs/DIV
Measurement
condition • After warmed up to normal
operating temperature
• Engine at specified idle speed with “P” range.
Measurement
terminal CH1: “C35-6” to “C34-1”
Oscilloscope
setting CH1: 2 V/DIV
TIME: 10 ms/DIV
Measurement
condition • After warmed up to normal
operating temperature
• Engine at specified idle speed with “P” range.
I3RM0B510030-01
I3RM0B510027-01

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Troubleshooting
Brake Interlock System InspectionS7RS0B5104047
1) Check that select lever cannot be moved to any other range from “P” range position when ignition
switch key is at ACC position, at LOCK position or it
is removed from keyhole of ignition switch, or brake
pedal is not depressed. 2) Shift select lever to “P” range position, release knob
button and check for the following.
• Ignition key can be turned between LOCK and ACC positions back and forth and also it can be
removed from ignition switch.
Step Action Yes No
1 Check TCM back-up power circuit
1) Disconnect TCM connector with ignition switch OFF.
2) Check for proper connection to TCM at “C34-24”
terminal.
3) If OK, check voltage at terminal “C34-24” of disconnected TCM connector.
Is it 10 – 14 V? Go to Step 2. “WHT/RED” circuit open
or shorted to ground.
2 Check TCM power circuit
1) Disconnect TCM connector with ignition switch OFF.
2) Check for proper connection to TCM at “C34-6” terminal.
3) If OK, turn ignition switch ON and check voltage at
terminal “C34-6” of disconnected TCM connector.
Is it 10 – 14 V? Go to Step 4. Go to Step 3.
3 Check A/T relay operation
1) Check A/T relay operation referring to “A/T Relay
Inspection”.
Is check result satisfactory? “YEL/BLK”, “YEL/BLU”,
“LT GRN/BLK” or “BLK”
circuit for power supply
open.
Replace A/T relay.
4 Check TCM ground circuit
1) Turn ignition switch OFF.
2) With TCM connectors disconnected, check for proper
connection to TCM at “C34-1” / “C34-23” terminal.
3) If OK, check resistance between “C34-1” / “C34-23” terminal of disconnected TCM connector and body
ground.
Is continuity indicated? TCM power and ground
circuits are in good
condition.
“BLK” circuit for TCM
ground open.
I4RS0A510047-01
I4RS0A510048-01