9-2 SUZUKI SWIFT 2006 2.G Service User Guide
[x] Cancel search | Manufacturer: SUZUKI, Model Year: 2006, Model line: SWIFT, Model: SUZUKI SWIFT 2006 2.GPages: 1496, PDF Size: 34.44 MB
Page 914 of 1496
Downloaded from www.Manualslib.com manuals search engine 6C-32 Power Assisted Steering System:
DTC C1153: P/S Control Module Power Supply Circuit Voltage LowS7RS0B6304020
Wiring Diagram
DTC Detecting Condition and Trouble Area
DTC Troubleshooting
MBLK
REDE51-1
E51-2
12V
5
[A ]
12 3
4 5 67
89
11
10
12 13
141516
17 18 19 20
[B ]
1
2
LT GRN
/BLKE52-1 E49-1
GRNGRNWHTBLK
WHY
6
3
4
4
4
4
1 2
E49-2BLK
I7RS0B630011-01
[A]: Connector “E52” (viewed from harness side)
2. Ignition switch5. P/S control module
[B]: Connector “E49” (viewed from harness side) 3. Junction block assembly 6. Individual circuit fuse box No.1
1. Main fuse box 4. Fuse
DTC detecting condition Trouble area
Power supply voltage of P/S control module is less than 9
V for 5 seconds continuously
(1 driving cycle detection logic) • P/S control module power supply circuit
• Undercharged Battery
• P/S control module
Step
Action YesNo
1 Was “EPS System Check” performed? Go to Step 2.Go to “EPS System
Check”.
2 Battery voltage check
1) Check circuit fuse for P/S control module.
2) If OK, measure voltage between positive battery terminal
and vehicle body ground with engine running.
Is voltage 10 V or more? Go to Step 3.
Check charging system
referring to “Generator
Test (Undercharged
Battery Check) in
Section 1J”.
3 P/S control module power supply circuit check
1) Check power supply circuit and ground circuit for P/S
control module referring to “P/S Control Module Power
Supply and Ground Circuit Check”.
Is check result in good condition? Substitute a known-
good P/S control
module and recheck.
Repair defective circuit.
Page 916 of 1496
![SUZUKI SWIFT 2006 2.G Service User Guide Downloaded from www.Manualslib.com manuals search engine 6C-34 Power Assisted Steering System:
P/S Control Module Power Supply and Ground Circuit CheckS7RS0B6304022
Wiring Diagram
1
[A ]
123
4 5 67
8](/img/20/7607/w960_7607-915.png "SUZUKI SWIFT 2006 2.G Service User Guide Downloaded from www.Manualslib.com manuals search engine 6C-34 Power Assisted Steering System:
P/S Control Module Power Supply and Ground Circuit CheckS7RS0B6304022
Wiring Diagram
1
[A ]
123
4 5 67
8")
Downloaded from www.Manualslib.com manuals search engine 6C-34 Power Assisted Steering System:
P/S Control Module Power Supply and Ground Circuit CheckS7RS0B6304022
Wiring Diagram
1
[A ]
123
4 5 67
89
11
10
12 13
141516
17 18 19 20
[B ]
7
1
2
MBLK
REDE51-1
E51-2
12V
LT GRN
/BLKE52-1 E49-1
GRNGRNWHTBLK
WHY
3
3
5
6
1 2
E49-2BLK
I7RS0B630012-01
[A]: Connector “E52” (viewed from harness side)
2. Ignition switch5. “EPS” fuse
[B]: Connector “E49” (viewed from harness side) 3. Individual circuit fuse box No.1 6. “IG1 SIG” fuse
1. Main fuse box 4. Junction block assembly7. P/S control module
StepAction YesNo
1 Circuit fuse check
1) Disconnect P/S control modu le connector with ignition
switch turned OFF.
2) Check for proper connection to P/S control module connector at “E49-1”, “E49-2” and “E52-1” terminals.
3) If OK, check “P/S” fuse and “IG1 SIG” fuse for blowing.
Are “P/S” fuse and “IG1 SIG” fuse in good condition? Go to Step 2.
Replace fuse(s) and
check for short in
circuits connected to
fuse(s).
2 Power supply circuit check
1) Measure voltage between “E49-1” terminal of P/S
control module connector and body ground.
Is voltage 10 - 14 V? Go to Step 3.
“GRN” or “BLK” wire is
open circuit.
3 Ignition signal check
1) Turn ignition switch to ON position.
2) Measure voltage between “E52-1” terminal of P/S
control module connector and body ground.
Is voltage 10 - 14 V? Go to Step 4.
“LT GRN/BLK” or “GRN”
wire is open circuit.
4 P/S control module ground circuit check
1) Turn ignition switch to OFF position.
2) Disconnect connectors from P/S control module.
3) Measure resistance between “E49-2” terminals of P/S
control module connector and body ground.
Is resistance 1
Ω or less? Go to Step 5. “BLK” wire is open or
high resistance circuit.
Page 917 of 1496
Downloaded from www.Manualslib.com manuals search engine Power Assisted Steering System: 6C-35
Inspection of P/S Control Module and Its CircuitsS7RS0B6304023
The P/S control module (1) and its circuits can be checked at the P/S control module wiring couplers (2) by measuring
voltage and resistance.
CAUTION!
P/S control module cannot be checked by itself. It is strictly prohibited to connect voltmeter or
ohmmeter to the P/S control module with connectors disconnected from the P/S control module.
5 P/S control module ground circuit check
1) Connect connectors to P/S control module.
2) Start engine.
3) Measure voltage between “E49-2” terminals of P/S
control module connector and body ground when
steering wheel fully turned to left or right.
Is voltage 0.3 V or less? P/S Control Module
Power Supply and
Ground Circuit is in
good condition.
“BLK” wire is open or
high resistance circuit.
Step Action Yes No
[A]
12
3
4 5 67
89
11
10
12 13
141516
17 18 19 20
[B]
[C]
12
1
1 2
2
I6RS0C630016-03
[A]: Connector “E52” (viewed from harness side) [C]: Connector “E49” (viewed from harness side)
[B]: Connector “E51” (viewed from harness side)
Page 918 of 1496
Downloaded from www.Manualslib.com manuals search engine 6C-36 Power Assisted Steering System:
Voltage Check1) Remove console box.
2) Check for voltage at each terminal with co nnectors connected to the P/S control module.
NOTE
As each terminal voltage is affected by the battery voltage, confirm if the battery voltage is 11 V or
more when ignition switch is ON.
*: The voltage of this circuit may not be checked by voltmeter. If so, use oscilloscope.
Terminal Wire colorCircuit Normal voltage Remarks
E49-1 GRN Main power supply for
internal memory and P/S
motor 10 – 14 V
—
E49-2 BLK Ground for P/S control
module Below 0.3 V
—
E51-1 BLK Motor output 1 *0 – 1 V
↑↓
10 – 14 V
(“Reference
waveform No.1: ”, “Reference
waveform No.2:
”and “Reference
waveform No.3: ”) • Engine idling and steering wheel at
straight position
• Voltage between “E51-1” and vehicle body ground
E51-2 RED Motor output 2 *0 – 1 V
↑↓
10 – 14 V
(“Reference
waveform No.1: ”, “Reference
waveform No.2: ” and “Reference
waveform No.3: ”) • Engine idling and steering wheel at
straight position
• Voltage between “E51-2” and vehicle body ground
E52-1 LT GRN/BLK Ignition switch signal for P/S
control module 10 – 14 V Ignition switch ON
E52-2 — —— —
E52-3 — —— —
E52-4 PPL Vehicle speed signal *0 – 1 V
↑↓
8 – 14 V
(“Reference
waveform No.9”
under “Inspection of
ECM and Its Circuits in Section 1A”.) • Ignition switch ON
•Front left tire tu
rned quickly with right
tire locked
E52-5 GRY “EPS” warning light 0 V “EPS” warning light OFF
E52-6 BLU Torque sensor signal (Sub) About 0 – 2.5 V
• Steering wheel with left turn
• Out put voltage varies linearly
depending on steering force
About 2.5 V Steering wheel at free
About 2.5 – 6 V • Steering wheel with right turn
• Out put voltage varies linearly
depending on steering force
E52-7 — —— —
E52-8 GRN Main power supply for torque
sensor About 12 V• Ignition switch ON
• Check voltage between “E52-8” and
“E52-9” terminals
E52-9 BRN Ground for torque sensors Below 0.3 V —
E52-10 — —— —
Page 938 of 1496
Downloaded from www.Manualslib.com manuals search engine 7A-2 Heater and Ventilation:
Schematic and Routing Diagram
Heater and Ventilation Wiring Circuit DiagramS7RS0B7102001
2. Ventilator duct 6. Foot air 10. Recirculation air 14. Resistance board
3. Defroster nozzle 7. Front defroster air 11. Center ventilation air 15. Rear duct (if equipped)
4. Heater core 8. Side defroster air 12. Air intake door
BLK
RED/BLK
3
5
7
BLK
2
M
12V
BLU/WHTE23-19
G18-3
G18-4
G18-7
G18-8
G18-10
G18-13
G19-2
G19-3
G19-7
G19-6
G19-1
G18-9
G18-14
BLK/WHT
YEL
BLU/WHT
RED
RED/BLK
RED
GRN
BRN
BLK/RED
RED/YEL
BLK
BLK/YEL
BLK/ORN
4
6
10
8
9
M1
12
11 13
14
15
I4RS0B710002-01
1. Ignition switch 5. Blower motor relay 9. ECM 13. Blower speed selector
2. Blower motor 6. Blower motor resistor 10. Air intake control actuator 14. Air intake selector
3. HVAC control unit 7. Junction block assembly 11. Ind ividual circuit fuse box No.1 15. Rear defogger switch
4. Lighting switch 8. BCM 12. Main fuse box
Page 954 of 1496
Downloaded from www.Manualslib.com manuals search engine 7B-6 Air Conditioning System: Manual Type
A/C System Wiring DiagramS7RS0B7212002
BLK/REDBLK/RED
BLK/YELBLK/YEL
BLK/YEL
BRN/WHT
12V5V
5V 5V
5V11
E23-1
E23-60
BLK/REDBLK/REDE23-16
E23-57WHT/BLK
9
13
E23-55C37-14GRY/REDRED
BLK
ORN
E23-47 GRY
WHTBLU/YEL
RED/BLK
14 3
1
15
5
7
BLK
2
M
12VBLU/WHTE23-19
C37-24
C37-55ORN
5V
LT GRN16
G18-3
G18-4
G18-7
G18-8
G18-10
G18-13
G18-5
G18-6
G19-5
G19-2
G19-3
G19-7
G19-6
G19-1
G18-9
G18-14
BLK/WHT
YEL
BLU/WHT
RED
BRN/WHT
GRN/WHT
RED/BLK
RED
GRN
BRN
BLK/RED
RED/YEL
BLK
BLK/YEL
BLK/ORN
4
6
12
10
M
E23-54
REDWHTE23-3E23-18
17 18
LT GRNE23-46
L+
L–
H–
H
+
BLU/RED
BLK
BLU/WHTBLK
BLU/BLK
20
GRN
GRY
E23-48
19
21
22
BLU/REDC37-58
C37-15 C37-30
BLK/ORN
BLKBLKE23-31 BLK
BLU
YEL
GRN
WHT
23
24
26 25
28
27
8
29
I7RS0B721001-01
1. Ignition switch
9. A/C refrigerant pressure sensor 17. I ndividual circuit fuse box (No.1) 25. Air intake selector
2. Blower motor 10. ECM 18. Main fuse box 26. Rear defogger switch
3. HVAC control unit 11. Main relay 19. Radiator cooling fan relay No.1 27. Rear defogger
4. Lighting switch 12. Air intake control actuator 20. Radiator cooling fan relay No.2 28. Rear defogger relay
5. Blower motor relay 13. Compressor relay 21. Radiator cooling fan relay No.3 29. ABS / ESP ® control module
6. Blower motor resistor 14. Compressor 22. Radiator cooling fan motor
7. Junction block assembly 15. Evaporator thermistor (evaporator temperature sensor)23. Blower speed selector
8. BCM 16. ECT sensor 24. A/C switch
Page 1045 of 1496
![SUZUKI SWIFT 2006 2.G Service User Guide Downloaded from www.Manualslib.com manuals search engine Air Bag System: 8B-7
Schematic and Routing Diagram
Air Bag System Wiring Circuit DiagramS7RS0B8202001
[A]
[B]“E13” “E44”, “G04](/img/20/7607/w960_7607-1044.png "SUZUKI SWIFT 2006 2.G Service User Guide Downloaded from www.Manualslib.com manuals search engine Air Bag System: 8B-7
Schematic and Routing Diagram
Air Bag System Wiring Circuit DiagramS7RS0B8202001
[A]
[B]“E13” “E44”, “G04")
Downloaded from www.Manualslib.com manuals search engine Air Bag System: 8B-7
Schematic and Routing Diagram
Air Bag System Wiring Circuit DiagramS7RS0B8202001
[A]
[B]“E13” “E44”, “G04” “G35” and "L03" \
"L41"
1
2 GRN/RED
GRN GRN/RED
GRN
BLU/RED YEL/RED BLU/RED
YEL/RED
GRN/ORN GRN/YEL
RED
13
PPL/WHT
9 7
8
5
6
10 “L10”
“L11”
“L04”
“G35” “G34”
“G33”
“G28”
“G32”
“L35”
L29-2
L29-27
L29-32 L29-5
L29-6 L29-4
L29-3
L29-8
L29-7
IG
ST
YEL L29-37ADS
WHT/RED
LT GRN/BLK L29-46
L29-47 SD+
SD-
11
WHT/GRN LT GRN
BLK L29-45
L29-44 WL
L29-28
E1 DP-
DP+ P- P+ D- D+
“G10”
“G04”“L29”
18
BLU/ORN
BLU/YEL “L36”
L29-9
L29-10
PP-
PP+
19 17
GRY/RED
GRY
L29-12
L29-11
DS- DS+ “L25”
20
BRN/WHT
BRN
L29-13
L29-14
PS- PS+ “L30”
21
YEL/GRN
YEL/BLU
L29-20
L29-19
DC- DC+ “L18”
22
BLK/YEL
BRN/YEL
L29-21
L29-22
PC- PC+ “L41”
2316
15
14
“L29”
SP+
SP-
“G26”“L32”
“L03”“E44”“E13”
12
ORN
PNK/BLK
GRY/RED
GRY L29-50
L29-51 FD+
FD-
3 4
YEL/BLK
YEL/BLK
GRN RED/BLK
I7RS0A820002-03
[A]: Shorting bar
8. BCM 17. Passenger air bag (inflator) module
[B]: Connector 9. To data link connector (DLC)18. Driver seat belt pretensioner
1. To battery 10. Driver side-sensor (if equipped)19. Passenger seat belt pretensioner
2. Ignition switch 11. Passenger side-sensor (if equipped) 20. Driver side-air bag (inflator) module (if equipped)
3. “AIR BAG” warning light 12. Forward-sensor 21. Passenger side-air bag (inflator) module (if equipped)
4. Light driver 13. Ground for air bag system 22. Driver side curtain-air bag (inflator) module (if equipped)
5. “METER” fuse 14. SDM 23. Passenger side curtain-air bag (inflator) module (if equipped)
6. “A/BAG” fuse 15. Contact coil
7. Junction block assembly 16. Driver air bag (inflator) module
Page 1046 of 1496
Downloaded from www.Manualslib.com manuals search engine 8B-8 Air Bag System:
Terminal arrangement of SDM (viewed from harness side)
Connector “L29” (SDM connector)
1 2345678910
11
1213141516171819202122232425
272829303132333435363738394041424344454647484950
1
26
51
I7RS0A820003-02
1. SDM Connector “L29”
Terminal Terminal
symbol Circuit Terminal Terminal
symbol Circuit
L29-1 — — L29-27 IG Ignition switch (power source)
L29-2 WL “AIR BAG” warning right L29-28 E1 Ground
L29-3 D– Driver air bag (–) L29-29 — —
L29-4 D+ Driver air bag (+) L29-30 — —
L29-5 P+ Passenger air bag (+) L29-31 — —
L29-6 P– Passenger air bag (–) L29-32 ST DLC
L29-7 DP– Driver seat belt pretensioner (–) L29-33 — —
L29-8 DP+ Driver seat belt pretensioner (+) L29-34 — —
L29-9 PP+ Passenger seat belt pretensioner (+) L29-35 — —
L29-10 PP– Passenger seat belt pretensioner (–) L29-36 — — L29-11 DS– Driver side-air bag (–) (If equipped ) L29-37 ADS Air bag deployed signal for BCM
L29-12 DS+ Driver side-air bag (+) (If equipped) L29-38 — —
L29-13 PS+ Passenger side-air bag (+) (If
equipped) L29-39 — —
L29-14 PS– Passenger side-air bag (–) (If
equipped) L29-40 — —
L29-15 — — L29-41 — —
L29-16 — — L29-42 — —
L29-17 — — L29-43 — —
L29-18 — — L29-44 SP– Passenger side-sensor (–)
L29-19 DC– Driver side curtain-air bag (–) L29-45 SP+ Passenger side-sensor (+)
L29-20 DC+ Driver side curtain-air bag (+) L29-46 SD+ Driver side-sensor (+)
L29-21 PC+ Passenger side curtain-air bag (+) L29-47 SD– Driver side-sensor (–)
L29-22 PC– Passenger side curtain-air bag (–) L29-48 — —
L29-23 — — L29-49 — —
L29-24 — — L29-50 FD+ Forward-sensor (+)
L29-25 — — L29-51 FD– Forward-sensor (–)
L29-26 — — — — —
Page 1051 of 1496
Downloaded from www.Manualslib.com manuals search engine Air Bag System: 8B-13
Scan Tool DataS7RS0B8204006
Data list of SDM
Definition
Back Up Volt (V)
This parameter indicates the capacity of the backup
condenser installed to maintain the ignition current (as
much as possible) even when the power supply to SDM
that ignites the inflator is shut off.
Battery Voltage (V)
Battery voltage is an analog input signal read by SDM.
System ID (4ch/8ch)
This parameter indicates the number of initiator circuits.
Driv A/B Ini Res (Driver air bag initiator resistance)
(ohm)
This parameter indicates the resistance of the driver air
bag initiator circuit. Pass A/B Ini Res (Passenger air bag initiator
resistance) (ohm)
This parameter indicates the
resistance of the passenger
air bag initiator circuit.
Driv Preten Ini Res (Dri ver pretensioner initiator
resistance) (ohm)
This parameter indicates the resistance of the driver seat
belt pretensioner initiator circuit.
Pass Preten Ini Res (Passenger pretensioner
initiator resistance) (ohm)
This parameter indicates the resistance of the passenger
seat belt pretensioner initiator circuit.
Driv Sidebag Ini Res (Driver side-air bag initiator
resistance) (ohm)
This parameter indicates the resistance of the driver
side-air bag initiator circuit.
Pass Sidebag Ini Res (Passenger side-air bag
initiator resistance) (ohm)
This parameter indicates the resistance of the
Passenger side-air bag initiator circuit.
Driv curtain Ini Res (Driver side curtain-air bag
initiator resistance) (ohm)
This parameter indicates the re sistance of the driver side
curtain-air bag initiator circuit.
Pass curtain Ini Res (Passenger side curtain-air bag
initiator resistance) (ohm)
This parameter indicates the resistance of the passenger
side curtain-air bag initiator circuit.
“AIR BAG” Warning Right Comes ON SteadyS7RS0B8204007
Wiring Diagram Normal Condition /
Reference Value
) Battery voltage 10 – 14 V
) Back up volt 27.0 – 33.0 V
) System ID 4ch or 8ch
) Driv A/B Ini Res 2.1 – 3.8 ohm
) Pass A/B Ini Res 1.8 – 2.8 ohm
) Driv Preten Ini Res 1.8 – 2.9 ohm
) Pass Preten Ini Res 1.8 – 2.9 ohm
) Driv Sidebag Ini Res 1.8 – 2.6 ohm
) Pass Sidebag Ini Res 1.8 – 2.6 ohm
) Driv curtain Ini Res 1.8 – 2.8 ohm
) Pass curtain Ini Res 1.8 – 2.8 ohm
1
2 GRN
11
BLK
L29-27
L29-2
L29-28 WL
E1
IG
L29-32
ST
10
8
“L29”
RED
PPL/WHT
7
3
4 “L04”
“G34”
“G33”
“G28”
“G32”
5 6
“G32”
YEL/BLK
YEL/BLK
RED/BLK
9
I7RS0B820002-02
1. From main fuse 5. “AIR BAG” warning right in combination meter 9. To DLC
2. Ignition switch 6. Lamp driver 10. SDM
3. “METER” fuse 7. Junction block assembly 11. Ground for air bag system
4. “A/BAG” fuse 8. BCM
Page 1052 of 1496
Downloaded from www.Manualslib.com manuals search engine 8B-14 Air Bag System:
CAUTION!
• Be sure to perform “Air Bag Diagnostic System Check” before starting diagnosis according to flow.
• When measurement of resistance or voltage is required in this flow, use a tester along with a correct terminal adapter from special tool (Connector test adapter kit).
• When a check for proper connection is required, refer to “Inspection of Intermittent and Poor Connections”.
• If there is open circuit in the air bag wire harnes s, connector or terminal is found damaged, replace
the wire harness, connector and terminal as an assembly.
Flow Test Description
Step 1: Check for “A/BAG” fuse blown.
Step 2, 3: Check for loose connection between junction block assembly connector and junction block
assembly.
Step 4: Check for loose connection between SDM connector and SDM.
Step 5: Check for SDM power supply circuit.
Step 6: Check for short circuit between “A IR BAG” warning right circuit and ground.
Troubleshooting Step Action YesNo
1 1) Turn ignition switch OFF.
2) Remove and inspect “A/BAG” fuse.
Is fuse good? Go to Step 2.
“RED” wire short to
ground.
After repair, replace “A/
BAG” fuse.
2 1) Check for loose connection of junction block assembly connector “L04”.
Is it connected securely? Go to Step 3.
Correct connector “L04”
securely.
3 1) Check for loose connection of junction block assembly connector “G34”.
Is it connected securely? Go to Step 4.
Correct connector “G34”
securely.
4 1) Check for loose connection of SDM connector “L29”. Is it connected securely? Go to Step 5.
Correct connector “L29”
securely.
5 1) Disconnect SDM connector “L29”. 2) Check proper connection to SDM at terminal “L29-27”.
3) If OK, then check voltage between “L29-27” terminal of SDM connector and body ground with ignition switch
ON.
Special tool
(A): 09932-76010
Is it 8 V or more? Go to Step 6.
“RED” wire (between “A/
BAG” fuse and SDM
connector) open or
“GRN” wire (between
ignition switch and “A/
BAG” fuse) open or
short to ground.
(A)
"L29-27"
I7RS0A820005-08