battery SUZUKI SWIFT 2006 2.G Service Workshop Manual

Downloaded from www.Manualslib.com manuals search engine Wiring Systems: 9A-10
Connector Layout Diagram
Connector Layout DiagramS7RS0B910A001
Refer to “Engine Compartment”.
Refer to “Instrument Panel”.
Refer to “Door, Roof”.
Refer to “Floor”.
Refer to “Rear”.
ESP
® is a registered trademark of Daimler Chrysler AG.
Engine CompartmentS7RS0B910A002
A: Battery cable / C: Engine harness (M13A engine, M15A engine)
A
C36
(TO E24)
C17
C18
C19 C35
(RHD A/T)
C34
(LHD A/T) C35
(LHD A/T) C34
(RHD A/T)
C37
C15
C16
C02C08
C03
C10
C0912
34
C31
C32
C33
C29
(A/T)
C28
(A/T)
C27
(A/T)C30
(M/T) C25
(A/T)
C24
C25
(M/T)
C26
C07
C06
C05
C04
C22
C21
C20 C23
C13
C12C14
C08
C01
CC40
C41C39
C38C11
A
A
B
BM15A engine, M13A engine RHD
M13A engine LHD
I6RS0C910901-01

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A: Battery cable / C: Engine harness / D: Oil pressure switch wire (M16A engine, RHD)
C36
(TO E24)
C35
C34
C37
34
C31
C32
C33
C29
(A/T)
C28
(A/T)
C27
(A/T)C30
(M/T) C25
(A/T)C26C22 C23C13C38
C14
C08
C40
C39
C42
A
C17
C18
(TO D02)
C19
C16
C02
C03C10
C09
12C24C07C15
C06
C05
C04D01
C21
C12
C20
C
D
I7RS0B910901-02

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G32
J/B
3
WHT/BLU
4G213
12
10
BLK
21
BLK/GRY
10A
15A30A
5647891012
E27
WHT
131416192021
BLUBLU/YEL
6
BLK/YEL
5
YEL/BLU
7
PNK
89
WHT/RED
RED
GRN
12
WHT
GRY
14
WHT/GRN
19
WHT/BLU
2021
WHT/REDWHT/BLU
16
15A
15A 30A 50A
30A
30A 30A
30A
15A15A
15A
BLK
2E261
WHT/BLU
C31 C331 1
WHT
BLK
Main fuse box
Starting motor "A-1"
Generator
"A-2"
Battery
80A
50A
50A
3
80A
47
80A
46
2
1
E401WHT
"Junction Block
Inner circuit"
J/B (E40- )
YEL
"Junction BlockInner circuit"
J/B (G32- )
2
1
"Junction BlockInner circuit"
J/B (E39- ) 7
J/B (G32- ) 4
GRN/WHT
Individual circuit fuse box
+B1
LOCK
ACC
ON
ST ACC IG1 IG2
STOUT
IN
+B2
6
GRN
J/B (G32- )
2
5BLU
J/B (G32- )5
IF EQPD
18
YEL/BLU
18
15A
M16A engine
W
B
RHD
LHDAB
A
A
B1 2AB21
B
I6RS0C910907-01

Downloaded from www.Manualslib.com manuals search engine 9A-33 Wiring Systems:
Fuses and the Protected PartsS7RS0B910D002
The chart below describes what parts each fuse protects.
Fuses in Main Fuse Box (RHD)S7RS0B910D003
Fuses in Main Fuse Box (LHD)S7RS0B910D004
No.Fuse Protected circuit
80 A All electric circuit
Battery
Generator
50 A LAMP
50 A IG switch
Supplementary fuse box No.2 (In J/B)
80 A Individual circuit fuse box
80 A Individual circuit fuse box
1
3
2
I4RS0A910905-01
2
3
47
46
1
I4RS0B910974-01

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A-1 Cranking System Circuit DiagramS7RS0B910E002
Starting motorrelay
W
"A-5"
ECM
P
R N D2LTransaxle
range sensor
C28
E741
4
E31
C231C241
Starting motor
MOFF ON
BLK
1
BLK/GRY
C311
Battery
E24
C361
RED
Individual circuit
fuse box (No.1)
10
30A
36
10A
WHTWHT
M/T
IF EQPD
E24
C361
J/B
A/T
E4110
13
2
4
RED/WHT
2 ST MOT
ST SIG
YEL/GRN
YG
"A-5"
ECM
GRN/WHT
G212
YEL/GRN
YEL/GRN
YEL
YEL/GRN
YEL
YEL
G324
+B1
LOCK
ACC
ON
ST ACC IG1 IG2
STOUT
IN
+B2
21CPP
switch
2
I7RS0B910940-01

Downloaded from www.Manualslib.com manuals search engine 9B-2 Lighting Systems:
Interior Light System LocationS7RS0B9203002
Diagnostic Information and Procedures
Headlight Symptom DiagnosisS7RS0B9204001
Headlight Leveling System Symptom Diagnosis (If Equipped)S7RS0B9204002
13
2
4
I4RS0A920002-01
1. Dome light 3. Door switches (both sides)
2. Luggage compartment light (if equipped) 4. Rear end door switch (included in rear end door lock)
ConditionPossible cause Correction / Reference Item
Headlights do not light up Bulbs blown Replace bulbs.
Lighting or dimmer switch faulty Check headlight switch referring to “Headlight
Switch (in Lighting Switch) Inspection”.
Headlight R and L fuses blown Replace fuse and check for short circuit.
Wiring or grounding faulty Repair circuit.
Only one headlight does
not light up Bulb blown
Replace bulb.
Headlight R or L fuse blown Replace fuse and check for short circuit.
Wiring or grounding faulty Repair circuit.
Only one beam (“Hi” or
“Lo”) does not light Bulb blown
Replace bulb.
Lighting or dimmer switch faulty Check headlight switch referring to “Headlight
Switch (in Lighting Switch) Inspection”.
Wiring or grounding faulty Repair circuit.
ConditionPossible cause Correction / Reference Item
Optical axes of both
headlights do not change Circuit fuse blown
Replace fuse and check for short circuit.
Headlight leveling switch faulty Check headlight leveling switch referring to
“Headlight Leveling Switch Inspection (If
Equipped)”.
Supply voltage too low Check charging system referring to “Generator
Test (Undercharged Battery Check) in Section
1J”.
Wiring or grounding faulty Repair circuit.
Optical axis of only one
headlight does not
change Circuit fuse blown
Replace fuse and check for short circuit.
Headlight leveling actuator faulty Check actuator referring to “Headlight Leveling
Actuator Inspection (If Equipped)”.
Headlight housing deformed Replace headlight housing.
Wiring or grounding faulty Repair circuit.

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Turn Signal and Hazard Warning Light Symptom DiagnosisS7RS0B9204003
Clearance, Tail and License Plate Light Symptom DiagnosisS7RS0B9204004
ConditionPossible cause Correction / Reference Item
Flash rate high or one
side only flashes Bulb blown on “flash rate high”-side
Replace bulb.
Incorrect bulb Replace bulb.
Turn signal / hazard warning relay faulty Check turn signal / hazard warning relay
referring to “Turn Signal and Hazard Warning
Relay Inspection”.
Open circuit or high resistance existing
either; between turn signal switch and
non lighting bulb, or between hazard
warning switch and non lighting bulb Repair circuit.
Wiring or grounding faulty Repair circuit.
No flashing
NOTE
• Use of SUZUKI scan tool makes it easy to
check whether a faulty
condition is on the
input side or output
side of BCM. For
checking procedure,
refer to “Diagnosis
Using Output Test
Function of SUZUKI
Scan Tool” under
“Scan Tool Data in
Section 10B”.
• Check each part in the order from the top of
the following list.

Circuit fuse(s) blown Replace fuse(s) and check for short circuit.
Turn signal / hazard warning relay faulty Check turn signal / hazard warning relay
referring to “Turn Signal and Hazard Warning
Relay Inspection”.
Turn signal light switch faulty Check turn signal light switch referring to “Turn
Signal Light Switch (in Lighting Switch)
Inspection”.
Hazard warning switch faulty Check hazard warning switch referring to
“Hazard Warning Switch Inspection”.
Open circuit or high resistance existing
between battery and switch Repair circuit.
Wiring or grounding faulty Repair circuit.
BCM faulty Replace after making sure that none of above
parts is faulty.
Flash rate low Supply voltage low Check charging system.
Turn signal / hazard warning relay faulty Check turn signal / hazard warning relay
referring to “Turn Signal and Hazard Warning
Relay Inspection”.
ConditionPossible cause Correction / Reference Item
All lights do not light up Circuit fuse blown Replace fuse and check for short circuit.
Lighting and dimmer switch of
combination switch faulty Check lighting and dimmer switch referring to
“Headlight Switch (in Lighting Switch)
Inspection”.
Wiring or grounding faulty Repair circuit.
Some lights do not light
up Bulb(s) blown
Replace bulb(s).
Wiring or grounding faulty Repair circuit.

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Interior Light Symptom DiagnosisS7RS0B9204008
NOTE
• Use of SUZUKI scan tool makes it easy to check whether a faulty condition is on the input side or
output side of BCM. For checking procedure, re fer to “Diagnosis Using Output Test Function of
SUZUKI Scan Tool” under “Scan Tool Data in Section 10B”.
• Check each part in the order from the top of the following list.

Repair Instructions
Headlight Housing Removal and InstallationS7RS0B9206001
Removal 1) Disconnect negative (–) cable at battery.
2) Remove front bumper. Refer to “Front Bumper and Rear Bumper Componen ts in Section 9K”.
3) Remove headlight mounting bolts.
4) Detach headlight housing (1) from vehicle.
5) Disconnect couplers (2) from headlight housing (1). Installation
Reverse removal procedure noting the following.
• Install headlight mounting bolts, and then tighten
headlight mounting bolts (“1” – “3”) according to
numerical order as shown in figure.
• After installation, be sure to inspect and adjust aiming referring to “Headlight Aiming Adjustment with
Screen”.
Condition Possible cause Correction / Reference Item
Dome light does not light
up Bulb blown
Replace bulb.
Circuit fuse blown Replace fuse and check for short circuit.
Dome light switch faulty Check dome light switch.
Door switch faulty Check door switch referring to “Door Switch
(Front / Rear Door) Inspection in Section 9C”.
Wiring or grounding faulty Repair circuit.
BCM faulty Replace after making sure that none of above
parts is faulty.
Luggage compartment
light does not light up (if
equipped) Bulb blown
Replace bulb.
Rear end door switch faulty Check switch referring to “Rear End Door
Switch Inspection in Section 9C”.
Wiring or grounding faulty Repair circuit.
2 1
I4RS0A920003-01
2
1 3
I4RS0A920004-01

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Headlight Bulb ReplacementS7RS0B9206002
WARNING!
• To avoid danger of being burned, don’t touch when the bulb is hot.
• Don’t touch glass surface of bulb, to avoid deteriorate as the case may be unclear
when bulb light on at dirty condition.

1) Disconnect negative (–) cable at battery.
2) Disconnect coupler from bulb.
3) Remove socket cover (1).
4) Replace bulb (2) and assemble all removed parts.
Headlight Aiming Adjustment with ScreenS7RS0B9206003
NOTE
• Unless otherwise obligated by local regulations, adjust headlight aiming
according to the following procedure.
• After replacing headlight housing, be sure to adjust aiming.
• When inspecting and adjusting headlight with leveling system, make sure to set the
leveling switch to “0 ” position with ignition
switch turned ON.

1) Make sure the following items.
• Place vehicle on a flat surface in front of blank wall (screen) (1) ahead of headlight surface.
Distance “a”
10 m (32.8 ft.)
• Adjust air pressure of all tires to the specified value respectively.
• Bounce vehicle body up and down by hand to stabilize suspension.
• Carry out aiming with a driver aboard.
Driver’s weight
75 kg (165 lb)
2) Check to see if hot spot (high intensity zone) of each low beam axis falls as shown in figure.
NOTE
If the headlights interfere each other and
make it hard to see the cut line clearly, cover
the headlight on one side. This helps to make
aiming adjustment easier.

Hot spot specification
Angle “b”: 0.75 ° (Specification)
Calculated distance “H”: Approx. 130 mm (5.15
in.)
1
iii)
2
i)
ii)
I4RS0A920005-01

Downloaded from www.Manualslib.com manuals search engine 9B-8 Lighting Systems:
Headlight Switch (in Lighting Switch) Removal
and Installation
S7RS0B9206004
Removal1) Disconnect negative cable at battery.
2) Remove steering column hole cover (1).
3) Remove steering column covers (2). Turn steering wheel to acce ss steering column cover
screws (3).
4) Remove lighting switch (2 ) from combination switch
assembly (1) and disconnect its coupler (3).
Installation
Reverse removal procedure for installation.
Headlight Switch (in Lighting Switch)
Inspection
S7RS0B9206005
Check for continuity between terminals at each switch
position. If check result is not as specified, replace
switch.
Hazard Warning Switch Removal and
Installation
S7RS0B9206006
Removal 1) Disconnect negative (–) cable at battery.
2) Remove center ventilation louver (1) referring to
“Center Ventilation Louver Removal and Installation
in Section 7A”.
3) Disconnect coupler, and then remove hazard warning switch (2) from center ventilation louver (1)
while releasing the locks (3).
Installation
Reverse removal procedure for installation.
1
32
I4RS0B920004-02
1
2
3
I4RS0B920005-01
[A]: LH steering vehicle [B]: RH steering vehicle
Terminal
Shaft condition
OFF 5
3124
LOW
PASS
HI
LOW
PASS
HI LOW
PASS
HI
CLEARANCE
HEAD
HEADCLEARANCE
OFF
HI
PA S S
54321
54321
[A][B]
I5RS0D920004-02
1
2 3
I4RS0B920007-01