200 SUZUKI SWIFT 2006 2.G Service Workshop Manual

Downloaded from www.Manualslib.com manuals search engine 9A-107 Wiring Systems:
G24G25 G26G27 G27
G28 G29G31
IF EQPD
G32 G33G34 G35 (TO E37)
G36 (TO E38) G37G39G40
IF EQPD IF EQPD
G42 G43 (TO L51)G46
IF EQPD IF EQPDAuto A/C
G47 G48G49G50G51
Auto A/C Auto A/C Auto A/C Auto A/C Auto A/C
G52 G53G54
Auto A/C Auto A/CIF EQPD
G59
M16A
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83
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10 5
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MCONF120026-01
710
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MCONF130010-01
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Downloaded from www.Manualslib.com manuals search engine Wiring Systems: 9A-108
J ConnectorS7RS0B910F006
J01 (TO L06) J02J03J04J05J06
J07 J08J09 (TO L31) J10
J11 J12J13J14 J15 J16 (TO L13)
J17 J18J19 J20 J21 (TO L37) J22
J23 J24J25 J26 J27 J28
IF EQPD IF EQPD IF EQPD
J28
IF EQPD
313234 33 30 29
24
28 23
27 22
26 21
25
16
20 19 15
12 11 10
14
1813
17
87 6
2
4
1
3
5
9
MCONM340002-01
21
MCONF020159-016
21
7543
MCONM070004-01
1
2
MCONF020112-01
12
3456
MCONF060078-01
1234
5678910
MCONF100054-01
135
68910111324
712
MCONF130011-01
1234
91011
5678
12131415161718
MCONF180011-01
3132 34 33 30 29
24
28 23
27 22
26 21
25
16
20 19 15
12 11 10
14
1813
17
87 6
2
4
1
3
5
9
MCONM340002-01
21
MCONF020159-01
6
21
7543
MCONM070004-01
1
2
MCONF020112-01
1234
5678910
MCONF100054-01
12
3456
MCONF060078-01
12345MCONF050001-0187654
231
MCONF080026-01
1
2
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2
1
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1 4
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7 9
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1
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1 4
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65 108
MCONF100055-01
12
MCONM020018-01
2
1
MCONM020016-01
12
MCONM020018-01
21
MCONM020016-01

Downloaded from www.Manualslib.com manuals search engine 9A-109 Wiring Systems:
K ConnectorS7RS0B910F007
L ConnectorS7RS0B910F008
K01K02
L01 L02 (TO E45)L03 (TO E44) L04
L05 L06L07 (TO J01)
L10 L11L12L13 (TO J16) L14 L15 (TO R01)
IF EQPD
L16 L17L18L19L20 L21 (TO L22)
IF EQPD
L22 (TO L21) L23 L24L25L26
A/T IF EQPD
12
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123
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101112131415161718
MCONF180012-01175
9161312 11 101514
4
832
71
6
MCONM170002-01
21
43
MCONM040022-01
2341
MCONF040033-01
123456789
15 16 17 18
1110 12 13 14
MCONF180013-01
4
3
56
1214
11
10 15
721
13
16
98
MCONF160014-01
31 32
3433
30
29
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21
25
13 2019
14
91011
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18 16
17 7
1
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2
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56 8
12
MCONF340005-01
12
MCONF020209-01
1 2
MCONF020210-01
1MCONF010060-0145678
213
MCONM080013-01
21
MCONM020044-01
2
4 1
3
MCONM040023-01
1MCONF010060-01
12
MCONM020045-01
21
MCONF020207-01
12
MCONF020211-01
1 23
456
MCONF060044-01
12
MCONF020060-01
21
MCONM020043-01
1 23
456
MCONF060044-01
AAA BB
AAA B
BB
BB
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MCONF130021-01
12
MCONF020212-0121MCONF020084-01

Downloaded from www.Manualslib.com manuals search engine Wiring Systems: 9A-110
L27L28 (TO L44) L29
L30 L31 (TO J09) L32 (TO G04) L33 (TO G03) L34
IF EQPD
L35 L36L37 (TO J21) L38 L39L40
IF EQPD
L41 L42 (TO O01) L43 L44 (TO L28) L46 L47
IF EQPD
L48 L51 (TO G43) L53L59 L60
LHD LHD
L61 L62L63L64L65 L66
LHD LHDLHDLHDIF EQPD IF EQPD
L69 L70 (TO M01) L74
IF EQPD
1MCONF010021-01
1 23
456
MCONF060044-0127 28 29 30 31 32 33 34 3536 37 38 39 40 41 42 43 4445 46 47 48 49 50 51
234567 891011 12 13 14 15 16 17 18 1920 21 22 23 24 25 26
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MCONF510002-01
12
MCONF020212-01
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29
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21
25
13 2019
14
91011
15
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17 7
1
3
2
4
56 8
12
MCONF340005-01
4321
MCONF040099-01
234
1 5678 910
20191817161514131211
MCONF200003-01
1MCONF010060-01
12
MCONF020210-01
12
MCONF020209-0145678
213
MCONM080013-01
21
MCONM020044-01
1
MCONM010004-011MCONF010060-01
21
MCONF020207-01
45678
213
MCONM080013-01
1
23
456
MCONF060044-01
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65
MCONM060012-01
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MCONF060025-01
12
3456
MCONF060025-01
21
MCONF020228-01
21
MCONF020228-01
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3456
MCONF060025-01
2
4 1
3
MCONM040027-01
123 45
678 12 1110
91 3
( )
MCONF130026-01

Downloaded from www.Manualslib.com manuals search engine 9A-111 Wiring Systems:
M Connector (SPORT model)S7RS0B910F009
O ConnectorS7RS0B910F010
R ConnectorS7RS0B910F011
M01 (TO L70) M02M03M04M05
O01 (TO L42) O02 O03O04 O05 O06
R01 (TO L15) R02
1
3 2
4
MCONF040123-01
1
2
MCONF020013-01
1
2
MCONF020013-01
1 2
MCONF020277-01
12
MCONF020277-01
3
2
1
45678
MCONF080027-01
1
MCONM010034-01
12
34
MCONF040012-01
12
34
MCONF040143-01
12
34
MCONF040095-01
1
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1
3 2
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MCONF040100-01
1 2
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MCONF040101-01

Downloaded from www.Manualslib.com manuals search engine Lighting Systems: 9B-1
Body, Cab and Accessories
Lighting Systems
Component Location
Lighting System Components LocationS7RS0B9203001
NOTE
Below figure shows left-hand steering vehicle. For right-hand steering vehicle, parts with (*) are
installed at the opposite side.

2
1
3
4
6
14
5
7
11
9
15
[A]
1515*
10*
8* 12
13
16*
17
I6RS0C920002-01
1. Headlight bulb 7. Headlight unit 13. Turn signal / hazard warning relay
2. Socket cover 8. Lighting switch 14. Rear combination light
3. Clearance light bulb 9. Front fog light (if equipped)15. BCM (included in junction block assembly)
: BCM cannot be removed from junction block.
4. Clearance light bulb socket 10. Front fog light switch (if equipped) 16. Headlight leveling switch (if equipped)
5. Turn signal light bulb 11. Front fog light relay (if equipped) 17. Back-up light
6. Turn signal light bulb socket 12. Hazard warning switch [A]: Junction block assembly viewed from relay side

Downloaded from www.Manualslib.com manuals search engine 9B-2 Lighting Systems:
Interior Light System LocationS7RS0B9203002
Diagnostic Information and Procedures
Headlight Symptom DiagnosisS7RS0B9204001
Headlight Leveling System Symptom Diagnosis (If Equipped)S7RS0B9204002
13
2
4
I4RS0A920002-01
1. Dome light 3. Door switches (both sides)
2. Luggage compartment light (if equipped) 4. Rear end door switch (included in rear end door lock)
ConditionPossible cause Correction / Reference Item
Headlights do not light up Bulbs blown Replace bulbs.
Lighting or dimmer switch faulty Check headlight switch referring to “Headlight
Switch (in Lighting Switch) Inspection”.
Headlight R and L fuses blown Replace fuse and check for short circuit.
Wiring or grounding faulty Repair circuit.
Only one headlight does
not light up Bulb blown
Replace bulb.
Headlight R or L fuse blown Replace fuse and check for short circuit.
Wiring or grounding faulty Repair circuit.
Only one beam (“Hi” or
“Lo”) does not light Bulb blown
Replace bulb.
Lighting or dimmer switch faulty Check headlight switch referring to “Headlight
Switch (in Lighting Switch) Inspection”.
Wiring or grounding faulty Repair circuit.
ConditionPossible cause Correction / Reference Item
Optical axes of both
headlights do not change Circuit fuse blown
Replace fuse and check for short circuit.
Headlight leveling switch faulty Check headlight leveling switch referring to
“Headlight Leveling Switch Inspection (If
Equipped)”.
Supply voltage too low Check charging system referring to “Generator
Test (Undercharged Battery Check) in Section
1J”.
Wiring or grounding faulty Repair circuit.
Optical axis of only one
headlight does not
change Circuit fuse blown
Replace fuse and check for short circuit.
Headlight leveling actuator faulty Check actuator referring to “Headlight Leveling
Actuator Inspection (If Equipped)”.
Headlight housing deformed Replace headlight housing.
Wiring or grounding faulty Repair circuit.

Downloaded from www.Manualslib.com manuals search engine Lighting Systems: 9B-5
Interior Light Symptom DiagnosisS7RS0B9204008
NOTE
• Use of SUZUKI scan tool makes it easy to check whether a faulty condition is on the input side or
output side of BCM. For checking procedure, re fer to “Diagnosis Using Output Test Function of
SUZUKI Scan Tool” under “Scan Tool Data in Section 10B”.
• Check each part in the order from the top of the following list.

Repair Instructions
Headlight Housing Removal and InstallationS7RS0B9206001
Removal 1) Disconnect negative (–) cable at battery.
2) Remove front bumper. Refer to “Front Bumper and Rear Bumper Componen ts in Section 9K”.
3) Remove headlight mounting bolts.
4) Detach headlight housing (1) from vehicle.
5) Disconnect couplers (2) from headlight housing (1). Installation
Reverse removal procedure noting the following.
• Install headlight mounting bolts, and then tighten
headlight mounting bolts (“1” – “3”) according to
numerical order as shown in figure.
• After installation, be sure to inspect and adjust aiming referring to “Headlight Aiming Adjustment with
Screen”.
Condition Possible cause Correction / Reference Item
Dome light does not light
up Bulb blown
Replace bulb.
Circuit fuse blown Replace fuse and check for short circuit.
Dome light switch faulty Check dome light switch.
Door switch faulty Check door switch referring to “Door Switch
(Front / Rear Door) Inspection in Section 9C”.
Wiring or grounding faulty Repair circuit.
BCM faulty Replace after making sure that none of above
parts is faulty.
Luggage compartment
light does not light up (if
equipped) Bulb blown
Replace bulb.
Rear end door switch faulty Check switch referring to “Rear End Door
Switch Inspection in Section 9C”.
Wiring or grounding faulty Repair circuit.
2 1
I4RS0A920003-01
2
1 3
I4RS0A920004-01

Downloaded from www.Manualslib.com manuals search engine 9B-6 Lighting Systems:
Headlight Bulb ReplacementS7RS0B9206002
WARNING!
• To avoid danger of being burned, don’t touch when the bulb is hot.
• Don’t touch glass surface of bulb, to avoid deteriorate as the case may be unclear
when bulb light on at dirty condition.

1) Disconnect negative (–) cable at battery.
2) Disconnect coupler from bulb.
3) Remove socket cover (1).
4) Replace bulb (2) and assemble all removed parts.
Headlight Aiming Adjustment with ScreenS7RS0B9206003
NOTE
• Unless otherwise obligated by local regulations, adjust headlight aiming
according to the following procedure.
• After replacing headlight housing, be sure to adjust aiming.
• When inspecting and adjusting headlight with leveling system, make sure to set the
leveling switch to “0 ” position with ignition
switch turned ON.

1) Make sure the following items.
• Place vehicle on a flat surface in front of blank wall (screen) (1) ahead of headlight surface.
Distance “a”
10 m (32.8 ft.)
• Adjust air pressure of all tires to the specified value respectively.
• Bounce vehicle body up and down by hand to stabilize suspension.
• Carry out aiming with a driver aboard.
Driver’s weight
75 kg (165 lb)
2) Check to see if hot spot (high intensity zone) of each low beam axis falls as shown in figure.
NOTE
If the headlights interfere each other and
make it hard to see the cut line clearly, cover
the headlight on one side. This helps to make
aiming adjustment easier.

Hot spot specification
Angle “b”: 0.75 ° (Specification)
Calculated distance “H”: Approx. 130 mm (5.15
in.)
1
iii)
2
i)
ii)
I4RS0A920005-01

Downloaded from www.Manualslib.com manuals search engine Lighting Systems: 9B-7
3) Align headlight aiming to specification by adjusting aiming gear if it is not set properly.
I5RS0D920003-01
2. Headlight bulb 9. Turning (for right adjustment)[A]: Left headlight
3. Cut line (bounding line) 10. Turning (for left adjustment) [B]: Right headlight
4. Hot spot 11. Headlight housing [C]: RH steering vehicle shown
5. Aiming gear (for up / down adjustment) 12. Headlight leveling actuator [D]: LH steering vehicle shown
6. Turning (for up adjustment) X-X: Horizontal center line of headlight bulbs [E]: With leveling system
7. Turning (for down adjustment) A-A: Vertical center line of left headlight bulb [F]: Without leveling system
8. Aiming gear (for right / left adjustment) B-B: Vertical center line of right headlight bulb