Temp sensor SUZUKI SWIFT 2006 2.G Service Manual Online
[x] Cancel search | Manufacturer: SUZUKI, Model Year: 2006, Model line: SWIFT, Model: SUZUKI SWIFT 2006 2.GPages: 1496, PDF Size: 34.44 MB
Page 679 of 1496

Downloaded from www.Manualslib.com manuals search engine Automatic Transmission/Transaxle: 5A-35
Poor 2 → 3 shiftShift solenoid valve-A circuit faulty Inspect circuit for open, short and intermittent.
If NG, repair.
Output shaft speed sensor circuit faulty Inspect circuit for open, short and intermittent.
If NG, repair.
Transmission range sensor circuit faulty Inspect circuit for open, short and intermittent.
If NG, repair.
CAN communication circuit faulty Inspect circuit for open, short and intermittent.
If NG, repair.
Throttle position sensor circuit faulty Inspect circuit for open, short and intermittent
referring to “Electric Throttle Body Assembly
On-Vehicle Inspection in Section 1C”. If NG,
repair.
TCM Substitute a known-good TCM and recheck.
ECM Substitute a known-good ECM and recheck.
Poor 3
→ 4 shift Shift solenoid valve-B circuit faulty Inspect circuit for open, short and intermittent.
If NG, repair.
Pressure control solenoid valve circuit
faulty Inspect circuit for open, short and intermittent.
If NG, repair.
Timing solenoid valve circuit faulty Inspect circuit for open, short and intermittent.
If NG, repair.
Output shaft speed sensor circuit faulty Inspect circuit for open, short and intermittent.
If NG, repair.
Input shaft speed sensor circuit faulty Inspect circuit for open, short and intermittent.
If NG, repair.
Transmission range sensor circuit faulty Inspect circuit for open, short and intermittent.
If NG, repair.
Transmission fluid temperature sensor
circuit faulty Inspect circuit for open, short and intermittent.
If NG, repair.
CAN communication circuit faulty Inspect circuit for open, short and intermittent.
If NG, repair.
Throttle position sensor circuit faulty Inspect circuit for open, short and intermittent
referring to “Electric Throttle Body Assembly
On-Vehicle Inspection in Section 1C”. If NG,
repair.
Engine coolant temperature sensor
circuit faulty Inspect circuit for open, short and intermittent
referring to “DTC P0117: Engine Coolant
Temperature Circuit Low
in Section 1A” and/or
“DTC P0118: Engine Coolant Temperature
Circuit High in Section 1A”. If NG, repair.
Crankshaft position sensor circuit faulty Inspect circuit for open, short and intermittent
referring to “DTC P0335: Crankshaft Position
(CKP) Sensor “A” Circuit in Section 1A”. If NG,
repair.
“3” position switch circuit faulty Refer to “No Gear Shift to 4th gear”.
TCM Substitute a known-good TCM and recheck.
ECM Substitute a known-good ECM and recheck.
Condition Possible cause Correction / Reference Item
Page 681 of 1496

Downloaded from www.Manualslib.com manuals search engine Automatic Transmission/Transaxle: 5A-37
Non operate TCC (lock-
up) systemTCC pressure control solenoid valve
circuit faulty Inspect circuit for open, short and intermittent.
If NG, repair.
Shift solenoid valve-A and/or-B circuit
faulty Inspect circuit for open, short and intermittent.
If NG, repair.
Pressure control solenoid valve circuit
faulty Inspect circuit for open, short and intermittent.
If NG, repair.
Output shaft speed sensor circuit faulty Inspect circuit for open, short and intermittent.
If NG, repair.
Input shaft speed sensor circuit faulty Inspect circuit for open, short and intermittent.
If NG, repair.
Transmission range sensor circuit faulty Inspect circuit for open, short and intermittent.
If NG, repair.
Transmission fluid temperature sensor
circuit faulty Inspect circuit for open, short and intermittent.
If NG, repair.
CAN communication circuit faulty Inspect circuit for open, short and intermittent.
If NG, repair.
Throttle position sensor circuit faulty Inspect circuit for open, short and intermittent
referring to “Electric Throttle Body Assembly
On-Vehicle Inspection in Section 1C”. If NG,
repair.
Engine coolant temperature sensor
circuit faulty Inspect circuit for open, short and intermittent
referring to “DTC P0117: Engine Coolant
Temperature Circuit Low
in Section 1A” and/or
“DTC P0118: Engine Coolant Temperature
Circuit High in Section 1A”. If NG, repair.
Brake light switch circuit faulty Refer to “No Lock-Up Occurs”.
TCM Substitute a known-good TCM and recheck.
ECM Substitute a known-good ECM and recheck.
Higher or lower stall
speed Pressure control solenoid valve circuit
faulty Inspect circuit for open, short and intermittent.
If NG, repair.
TCM Substitute a known-good TCM and recheck.
Excessive “N”
→ “D” or
“N”
→ “R” time lag Pressure control solenoid valve circuit
faulty Inspect circuit for open, short and intermittent.
If NG, repair.
Transmission fluid temperature sensor
circuit faulty Inspect circuit for open, short and intermittent.
If NG, repair.
TCM Substitute a known-good TCM and recheck.
Higher or lower line
pressure Pressure control solenoid valve circuit
faulty Inspect circuit for open, short and intermittent.
If NG, repair.
TCM Substitute a known-good TCM and recheck.
Condition Possible cause Correction / Reference Item
Page 682 of 1496

Downloaded from www.Manualslib.com manuals search engine 5A-38 Automatic Transmission/Transaxle:
Trouble Diagnosis 2
On-vehicle repair
Condition Possible cause Correction / Reference Item
Unable to run in all range Faulty valve body component Replace valve body assembly.
Excessive shift shock Engine abnormal condition Inspect and repair engine.
Malfunction of shift solenoid valve-A
and/or -B Inspect. If NG, replace.
Malfunction of output shaft speed
sensor Inspect. If NG, replace.
Malfunction of input shaft speed sensor Inspect. If NG, replace.
Malfunction of transmission range
sensor Inspect. If NG, replace.
Malfunction of transmission fluid
temperature sensor Inspect. If NG, replace.
Malfunction of timing solenoid valve only
when N → D or 3 ↔ 4 shifting Inspect. If NG, replace.
Malfunction of pressure control solenoid
valve Inspect. If NG, replace valve body assembly.
Malfunction of brake light switch except
N → D or N → R shifting Inspect referring to “Brake Light Switch
Inspection in Section 9B”. If NG, replace.
Malfunction of crankshaft position
sensor Inspect referring to “CKP Sensor Inspection in
Section 1C”. If NG, replace.
Malfunction of throttle position sensor Inspect referring to “Electric Throttle Body
Assembly On-Vehicle Inspection in Section
1C”. If NG, replace.
Faulty valve body component Replace valve body assembly.
Poor 1
→ 2 shift Malfunction of shift solenoid valve-B Inspect. If NG, replace.
Malfunction of output shaft speed
sensor Inspect. If NG, replace.
Malfunction of transmission range
sensor Inspect. If NG, replace.
Malfunction of throttle position sensor Inspect referring to “Electric Throttle Body
Assembly On-Vehicle Inspection in Section
1C”. If NG, replace.
Faulty valve body component Replace valve body assembly.
Poor 2
→ 3 shift Malfunction of shift solenoid valve-A Inspect. If NG, replace.
Malfunction of output shaft speed
sensor Inspect. If NG, replace.
Malfunction of transmission range
sensor Inspect. If NG, replace.
Malfunction of throttle position sensor Inspect referring to “Electric Throttle Body
Assembly On-Vehicle Inspection in Section
1C”. If NG, replace.
Faulty valve body component Replace valve body assembly.
Page 683 of 1496

Downloaded from www.Manualslib.com manuals search engine Automatic Transmission/Transaxle: 5A-39
Poor 3 → 4 shiftMalfunction of shift solenoid valve-B Inspect. If NG, replace.
Malfunction of timing solenoid valve Inspect. If NG, replace.
Malfunction of output shaft speed
sensor Inspect. If NG, replace.
Malfunction of input shaft speed sensor Inspect. If NG, replace.
Malfunction of transmission range
sensor Inspect. If NG, replace.
Malfunction of transmission fluid
temperature sensor Inspect. If NG, replace.
Malfunction of “3” position switch Inspect. If NG, replace.
Malfunction of engine coolant
temperature sensor Inspect referring to “ECT Sensor Inspection in
Section 1C”. If NG, replace.
Malfunction of throttle position sensor Inspect referring to “Electric Throttle Body
Assembly On-Vehicle Inspection in Section
1C”. If NG, replace.
Malfunction of pressure control solenoid
valve Inspect. If NG, replace valve body assembly.
Faulty valve body component Replace valve body assembly.
Poor 4
→ 3 shift Malfunction of shift solenoid valve-B Inspect. If NG, replace.
Malfunction of timing solenoid valve Inspect. If NG, replace.
Malfunction of output shaft speed
sensor Inspect. If NG, replace.
Malfunction of input shaft speed sensor Inspect. If NG, replace.
Malfunction of “3” position off switch Inspect. If NG, replace.
Malfunction of throttle position sensor Inspect referring to “Electric Throttle Body
Assembly On-Vehicle Inspection in Section
1C”. If NG, replace.
Malfunction of pressure control solenoid
valve Inspect. If NG, replace valve body assembly.
Faulty valve body component Replace valve body assembly.
Poor 3
→ 2 shift Malfunction of shift solenoid valve-A Inspect. If NG, replace.
Malfunction of output shaft speed
sensor Inspect. If NG, replace.
Malfunction of throttle position sensor Inspect referring to “Electric Throttle Body
Assembly On-Vehicle Inspection in Section
1C”. If NG, replace.
Faulty valve body component Replace valve body assembly.
Poor 2
→ 1 shift Malfunction of shift solenoid valve-B Inspect. If NG, replace.
Malfunction of output shaft speed
sensor Inspect. If NG, replace.
Malfunction of throttle position sensor Inspect referring to “Electric Throttle Body
Assembly On-Vehicle Inspection in Section
1C”. If NG, replace.
Faulty valve body component Replace valve body assembly.
Incorrect shift point Engine abnormal condition Inspect and repair engine.
Malfunction of output shaft speed
sensor Inspect. If NG, replace.
Malfunction of throttle position sensor Inspect referring to “Electric Throttle Body
Assembly On-Vehicle Inspection in Section
1C”. If NG, replace.
Condition Possible cause Correction / Reference Item
Page 684 of 1496

Downloaded from www.Manualslib.com manuals search engine 5A-40 Automatic Transmission/Transaxle:
Trouble Diagnosis 3
Off-vehicle repairNon operate TCC (lock-
up) system
Malfunction of TCC solenoid valve
Inspect. If NG, replace.
Malfunction of shift solenoid valve-A
and/or -B Inspect. If NG, replace.
Malfunction of output shaft speed
sensor Inspect. If NG, replace.
Malfunction of input shaft speed sensor Inspect. If NG, replace.
Malfunction of transmission range
sensor Inspect. If NG, replace.
Malfunction of transmission fluid
temperature sensor Inspect. If NG, replace.
Malfunction of pressure control solenoid
valve Inspect. If NG, replace valve body assembly.
Malfunction of throttle position sensor Inspect referring to “Electric Throttle Body
Assembly On-Vehicle Inspection in Section
1C”. If NG, replace.
Malfunction of engine coolant
temperature sensor Inspect referring to “ECT Sensor Inspection in
Section 1C”. If NG, replace.
Malfunction of brake light switch Inspect referring to “Brake Light Switch
Inspection in Section 9B”. If NG, replace.
Faulty valve body component Replace valve body assembly.
Excessive “N”
→ “D” or
“N”
→ “R” time lag Malfunction of transmission fluid
temperature sensor Inspect. If NG, replace.
Pressure control solenoid valve circuit
faulty Inspect. If NG, replace valve body assembly.
Clogged oil strainer Replace.
Faulty valve body component Replace valve body assembly.
Condition Possible cause Correction / Reference Item
Condition
Possible cause Correction / Reference Item
Unable to run in all range Faulty oil pump Inspect. If NG, replace.
Seized or broken planetary gear Inspect. If NG, replace.
Faulty one-way No.2 clutch Inspect. If NG, replace.
Damaged drive plate Inspect. If NG, replace.
Faulty forward clutch Inspect. If NG, replace.
Faulty reverse clutch Inspect. If NG, replace.
Faulty 1st and reverse brake Inspect. If NG, replace.
Faulty torque converter Replace.
Excessive “N”
→ “D” shift
shock Faulty forward clutch
Inspect. If NG, replace.
Excessive “N”
→ “R” shift
shock Faulty reverse clutch
Inspect. If NG, replace.
Faulty 1st and reverse brake Inspect. If NG, replace.
Poor 1
→ 2 shift,
excessive shock or
slippage Faulty 2nd brake
Inspect. If NG, replace.
Faulty one-way No.1 clutch Inspect. If NG, replace.
Poor 2
→ 3 shift,
excessive shock or
slippage Faulty direct clutch
Inspect. If NG, replace.
Poor 3
↔ O/D shift,
excessive shock or
slippage Faulty forward clutch
Inspect. If NG, replace.
Faulty O/D and 2nd coast brake Inspect. If NG, replace.
Poor 3
→ 2 shift,
excessive shock or
slippage Faulty direct clutch
Inspect. If NG, replace.
Faulty one-way No.1 clutch Inspect. If NG, replace.
Poor 2
→ 1 shift,
excessive shock or
slippage Faulty 2nd brake
Inspect. If NG, replace.
Faulty one-way No.2 clutch Inspect. If NG, replace.
Page 692 of 1496

Downloaded from www.Manualslib.com manuals search engine 5A-48 Automatic Transmission/Transaxle:
Table for Step 4
DTC P0712: Transmission Fluid Temperature Sensor “A” Circuit LowS7RS0B5104025
Wiring Diagram
DTC Detecting Condition and Trouble Area
DTC Confirmation Procedure
WARNING!
• When performing a road test, select a place where there is no traffic or possibility of a traffic
accident and be very careful during testing to avoid occurrence of an accident.
• Road test should be carried out with 2 persons, a driver and a tester, on a level road.
7 1) Check transmission range sensor (switch) referring to “Transmission Range Sensor (Shift Switch) Inspection
and Adjustment”.
Are check results satisfactory? “RED/BLK”, “PNK/BLK”,
“RED”, “GRN/ORN”,
“GRN”, “GRN/YEL” or
“LT GRN/BLK” circuit
open or short to ground.
If wires and connections
are OK, substitute a
know-good TCM and
recheck.Replace transmission
range sensor.
Step Action Yes No
Terminal
C35-20 C35-1 C35-8 C35-7 C35-19 C35-18
Select lever position P8 – 14 V0 V0 V0 V0 V0 V
R 0 V 8 – 14 V 0 V 0 V 0 V 0 V
N 0 V 0 V 8 – 14 V 0 V 0 V 0 V
D or 3 0 V 0 V 0 V 8 – 14 V 0 V 0 V 20 V0 V0 V0 V8 – 14 V0 V
L0 V0 V0 V0 V0 V8 – 14 V
5V
C34-11
C34-12
LT GRN
ORN
2 3
12 11
C34C35
[A]
1
I4RS0A510011-01
1. TCM 3. A/T
2. Transmission fluid temperature sensor 4. Terminal arrangement of TCM connector (viewed from harness side)
DTC detecting condition Trouble area
Transmission temperature sensor terminal voltage is less
than specified value for 5 minutes or more after turning
ignition switch ON. • Transmission fluid temperature sensor or its circuit
malfunction
•TCM
Page 693 of 1496

Downloaded from www.Manualslib.com manuals search engine Automatic Transmission/Transaxle: 5A-49
1) Connect scan tool to DLC with ignition switch OFF, if available.
2) Clear DTC in TCM memory and start engine.
3) Keep engine running at idle speed for 10 minutes or more.
4) Stop vehicle and check DTC.
DTC Troubleshooting
DTC P0713: Transmission Fluid Temperature Sensor “A” Circuit HighS7RS0B5104026
Wiring Diagram
DTC Detecting Condition and Trouble Area Step Action Yes No
1 Was “A/T System Check” performed? Go to Step 2. Go to “A/T System
Check”.
2 Check transmission fluid temperature circuit for ground
short
1) Check continuity between terminal “C34-11” of
disconnected harness side TCM connector and ground.
Is continuity indicated? “LT GRN” circuit shorted
to ground.
Go to Step 3.
3 Inspect transmission fluid temperature sensor
1) Inspect transmission fluid temperature sensor referring
to “Transmission Fluid Temperature Sensor Inspection”.
Is result satisfactory? Intermittent trouble or
faulty TCM. Check for
intermittent referring to
“Intermittent and Poor
Connection Inspection
in Section 00”. If OK,
substitute a known-
good TCM and recheck.Replace transmission
fluid temperature
sensor.
5V
C34-11
C34-12
LT G R N
ORN
2
3
12 11
C34C35
[A]
1
I4RS0A510011-01
1. TCM 3. A/T
2. Transmission fluid temperature sensor [A]: Terminal arrangement of TCM connector (viewed from harness side)
DTC detecting condition Trouble area
Transmission fluid temperature sensor terminal voltage is
more than specified value and sensor variation is less than
specified value even though engine was running in “R”, “D”,
“3”, “2” or “L” range for 15 minutes after starting engine. • Transmission fluid temperature sensor or its circuit
malfunction
•TCM
Page 694 of 1496

Downloaded from www.Manualslib.com manuals search engine 5A-50 Automatic Transmission/Transaxle:
DTC Confirmation Procedure
WARNING!
• When performing a road test, select a place where there is no traffic or possibility of a traffic
accident and be very careful during testing to avoid occurrence of an accident.
• Road test should be carried out with 2 persons, a driver and a tester, on a level road.
1) Connect scan tool to DLC with ig nition switch OFF, if available.
2) Clear DTC in TCM memory and start engine.
3) Start vehicle and increase vehicle speed to about 40 km/h (25 mile/h) for 20 minutes or more.
4) Stop vehicle and check DTC.
DTC Troubleshooting Step Action Yes No 1 Was “A/T System Check” performed? Go to Step 2. Go to “A/T System
Check”.
2 Check transmission fluid temperature circuit for open
1) Turn ignition switch OFF.
2) Disconnect TCM connectors from TCM.
3) Check for proper connection to transmission fluid
temperature sensor at terminals “C34-11” and “C34-12”.
4) If OK, check continuity between terminals “C34-11” and “C34-12” of disconnected harness side TCM connector.
Is continuity indicated? Go to Step 3. “LT GRN” or “ORN”
circuit open.
3 Check transmission fluid temperature circuit for IG
short
1) Cool down A/T fluid te mperature under ambient
temperature.
2) Connect TCM connectors to TCM with ignition switch OFF.
3) Turn ignition switch ON.
4) Measure voltage between terminal “C34-11” of TCM connector and ground.
Is it 4.6 V or more? “LT GRN” circuit shorted
to power circuit.
If circuit is OK, go to
St ep 4 .
Intermittent trouble or
faulty TCM.
Check for intermittent
referring to “Intermittent
and Poor Connection
Inspection in Section
00”.
If OK, substitute a
known-good TCM and
recheck.
4 Inspect transmission fluid temperature sensor
1) Inspect transmission fluid temperature sensor referring
to “Transmission Fluid Temperature Sensor Inspection”.
Is result satisfactory? Intermittent trouble or
faulty TCM.
Check for intermittent
referring to “Intermittent
and Poor Connection
Inspection in Section
00”.
If OK, substitute a
known-good TCM and
recheck.Replace transmission
fluid temperature
sensor.
Page 727 of 1496

Downloaded from www.Manualslib.com manuals search engine Automatic Transmission/Transaxle: 5A-83
Connector “C34”Terminal Wire color Circuit Standard
voltage Condition
1 BLK Ground 0 – 1 V Ignition switch ON
2 LT GRN/
BLK Pressure control
solenoid valve (–)
0.6 – 1.0 V Ignition switch ON
3WHT/BLK TCC pressure control
solenoid valve (–) 0.6 – 1.0 V Ignition switch ON
4GRY Pressure control
solenoid valve (+) *0 – 0.6 V
↑↓
10 – 14 V
(“Reference waveform No. 1: ”) Engine running at idling.
(Output signal is duty pulse. Duty ratio varies
depending on throttle valve opening.)
5WHT/BLU TCC pressure control
solenoid valve (+) *0 – 0.6 V
↑↓
10 – 14 V
(“Reference waveform No. 2: ”) Engine running at idling.
(Output signal is duty pulse. Duty ratio varies
depending on torque converter clutch operating
condition.)
6 YEL/BLK Power source 10 – 14 V Ignition switch ON
7WHT CAN communication
line (Low) *2.5 – 3.6 V
↑↓
1.6 – 2.5 V
(“Reference waveform No. 3: ”) Engine running at idling with after warming up.
(CAN communication signal is pulse. Pulse signal
frequency varies depending on engine condition.))
8— — — —
9— — — —
10 — —— —
11 LT G R N Transmission fluid
temperature sensor (+) 2.9 – 3.1 V Ignition switch ON, fluid temperature is 20
°C (68 °F)
0.3 – 0.5 V Ignition switch ON, fluid temperature is 100 °C (212 °F)
12 ORN Transmission fluid
temperature sensor (–) 0 – 1 V Ignition switch ON
13 — —— —
14 BLU/BLK Timing solenoid valv e 0 – 1 V Ignition switch ON
15 BLK/YEL Shift solenoid valve-B
(No.2) 9 – 14 V Ignition switch ON, select lever in “P” range
16 BRN Shift solenoid valve-A
(No.1) 9 – 14 V Ignition switch ON, select lever in “P” range
17 RED CAN communication
line (High) *2.5 – 3.6 V
↑↓
1.6 – 2.5 V
(“Reference waveform No. 3: ”) Engine running at idling with after warming up.
(CAN communication signal is pulse. Pulse signal
frequency varies depending on engine condition.)
18 — —— —
19 — —— —
20 — —— —
21 — —— —
22 — —— —
23 BLK Ground 0 – 1 V Ignition switch ON
24 WHT/RED Power source
for back-
up 10 – 14 V Constantly
Page 729 of 1496

Downloaded from www.Manualslib.com manuals search engine Automatic Transmission/Transaxle: 5A-85
Reference waveform No. 1
Pressure control solenoid valve signal at engine idling.
Reference waveform No. 2
TCC pressure control solenoid valve signal at engine
idling.Reference waveform No. 3
CAN communication line (High & Low) signal at engine
idling.
Reference waveform No. 4
Input shaft speed sensor signal at engine idling.
Measurement
terminal
CH1: “C34-4” to “C34-1”
Oscilloscope
setting CH1: 5 V/DIV
TIME: 20 ms/DIV
Measurement
condition • After warmed up to normal
operating temperature
• Engine at specified idle speed with “P” range.
Measurement
terminal CH1: “C34-5” to “C34-1”
Oscilloscope
setting CH1: 5 V/DIV
Time: 2 ms/DIV
Measurement
condition • After warmed up to normal
operating temperature
• Engine at specified idle speed with “P” range
I3RM0B510029-01
I4RS0A510024-01
Measurement
terminal CH1: “C34-7” to “C34-1”
CH2: “C34-17” to “C34-1”
Oscilloscope
setting CH1: 1 V/DIV
TIME: 100
µs/DIV
Measurement
condition • After warmed up to normal
operating temperature
• Engine at specified idle speed with “P” range.
Measurement
terminal CH1: “C35-6” to “C34-1”
Oscilloscope
setting CH1: 2 V/DIV
TIME: 10 ms/DIV
Measurement
condition • After warmed up to normal
operating temperature
• Engine at specified idle speed with “P” range.
I3RM0B510030-01
I3RM0B510027-01