Trouble code SUZUKI SWIFT 2006 2.G Service Workshop Manual
[x] Cancel search | Manufacturer: SUZUKI, Model Year: 2006, Model line: SWIFT, Model: SUZUKI SWIFT 2006 2.GPages: 1496, PDF Size: 34.44 MB
Page 22 of 1496

Downloaded from www.Manualslib.com manuals search engine 0A-1 General Information: 
General Information
General Information
General Description
AbbreviationsS7RS0B0101001
A:  
ABDC:  After Bottom Dead Center
ABS:   Anti-lock Brake System
AC:   Alternating Current
A/C:  Air Conditioning
A-ELR:   Automatic-Emergency Locking Retractor
A/F:   Air Fuel Mixture Ratio
ALR:   Automatic Locking Retractor
API:   American Petroleum Institute
APP sensor:   Accelerator Pedal Position Sensor
A/T:   Automatic Transmission , Automatic Transaxle
AT D C :   After Top Dead Center
ATF:   Automatic Transmission  Fluid, Automatic 
Transaxle Fluid
B:  
B+:   Battery Positive Voltage
BBDC:   Before Bottom Dead Center
BCM:   Body Electrical Control Module
BDC:   Bottom Dead Center
BTDC:   Before Top Dead Center
C:  
CAN:   Controller Area Network
CKT:   Circuit
CKP Sensor:  Crankshaft Position Sensor
CMP Sensor:   Camshaft Position Sensor
CO:  Carbon Monoxide
CPP Switch:   Clutch Pedal Position Switch (Clutch 
Switch, Clutch Start Switch)
CPU:  Central Processing Unit
CRS:   Child Restraint System
D:  
DC:   Direct Current
DLC:   Data Link Connector (Assembly Line Diag. Link, 
ALDL, Serial Data Link, SDL)
DOHC:   Double Over Head Camshaft
DOJ:   Double Offset Joint
DRL:   Daytime Running Light
DTC:   Diagnostic Trouble Code (Diagnostic Code)
E:  
EBCM:   Electronic Brake Cont rol Module, ABS Control 
Module
EBD:   Electronic Brake Force Distribution
ECM:  Engine Control Module
ECT Sensor:  Engine Coolant Temperature Sensor  (Water Temp. Sensor, WTS)
EFE Heater:   Early Fuel Evaporation Heater (Positive 
Temperature Coefficient, PTC Heater)
EGR:  Exhaust Gas Recirculation
EGRT Sensor:   EGR Temperature Sensor (Recirculated 
Exhaust Gas Temp. Sensor, REGTS)
ELR:  Emergency Locking Retractor
ESP ®:  Electronic Stability Program
EPS:   Electronic Power Steering
EVAP:  Evaporative Emission EVAP Canister:  
Evaporative Emission Canister 
(Charcoal Canister)
F:  
4WD:   4 Wheel 
 Drive
G:  
GEN:   Generator
GND:   Ground
GPS:   Global Positioning System
H:  
HVAC:   Heating, Ventilating and Air Conditioning
HC:   Hydrocarbons
HO2S:   Heated Oxygen Sensor
I:  
IAC Valve:   Idle Air Control Valve (Idle Speed Control 
Solenoid Valve, ISC Solenoid Valve)
IAT Sensor:   Intake Air Temperature Sensor (Air 
temperature Sensor, ATS)
ICM:   Immobilizer Control Module
IG:   Ignition
ISC Actuator:  Idle Speed Control Actuator
L:  
LH:   Left Hand
LHD:   Left Hand Drive Vehicle
LSPV:   Load Sensing Proportioning Valve
M:  
MAF Sensor:  Mass Air Flow Sensor (Air Flow Sensor,  AFS, Air Flow Meter, AFM)
MAP Sensor:   Manifold Absolute  Pressure Sensor 
(Pressure Sensor, PS)
Max:   Maximum
MFI:   Multiport Fuel Injection (Mu ltipoint Fuel Injection)
Min:   Minimum
MIL:   Malfunction Indicator  Lamp (“SERVICE ENGINE 
SOON” Light)
M/T:   Manual Transmission, Manual Transaxle
N:  
NOx:   Nitrogen Oxides
O:  
OBD:   On-Board Diagnostic System (Self-Diagnosis 
Function)
O/D:   Overdrive
OHC:   Over Head Camshaft
O2S:   Oxygen Sensor
P:  
PCM:   Powertrain Control Module
PCV:   Positive Crankcase Ventilation
PNP:   Park / Neutral Position
P/S:   Power Steering
PSP Switch:   Power Steering Pressure Switch (P/S 
Pressure Switch)
R:  
RH:   Right Hand
RHD:   Right Hand Drive Vehicle
S:  
SAE:   Society of Automotive Engineers  
Page 46 of 1496

Downloaded from www.Manualslib.com manuals search engine 1-ii Table of Contents
DTC P0123: Throttle / Pedal Position Sensor / Switch “A” (Main) Circuit  High ....................... 1A-85
DTC P0131 / P0132: O2 Sensor (HO2S)  Circuit Low Voltage / High Voltage (Sensor-
1) ..................................................................... 1A-88
DTC P0133: O2 Sensor  (HO2S) Circuit Slow 
Response (Sensor- 1) ...................................... 1A-91
DTC P0134: O2 Sensor (HO2S) Circuit No  Activity Detected (Sensor -1) ........................... 1A-92
DTC P0137 / P0138: O2 Sensor (HO2S)  Circuit Low Voltage / High Voltage (Sensor-
2) ..................................................................... 1A-94
DTC P0140: O2 Sensor (HO2S) Circuit No  Activity Detected (Sensor -2) ........................... 1A-97
DTC P0171 / P0172: Fuel System Too Lean /  Rich ................................................................. 1A-98
DTC P0222: Throttle / Pedal Position Sensor  / Switch “B” (Sub) Circuit Low ....................... 1A-100
DTC P0223: Throttle / Pedal Position Sensor  / Switch “B” (Sub) Circuit High ...................... 1A-102
DTC P0300 / P0301 / P0302 / P0303 / P0304:  Random / Multiple Cylin der Misfire Detected 
/ Cylinder 1 / Cylinder 2 / Cylinder 3 / 
Cylinder 4 Misfire Detected ........................... 1A-105
DTC P0327 / P0328: Knoc k Sensor 1 Circuit 
Low / High ..................................................... 1A-107
DTC P0335: Crankshaft Position (CKP)  Sensor “A” Circuit .......................................... 1A-109
DTC P0340: Camshaft Position (CMP)  Sensor “A” Circuit .......................................... 1A-111
DTC P0350: Ignition Coil Primary / Secondary  Circuit ............................................................ 1A-114
DTC P0401 / P0402: Exhaust Gas  Recirculation Flow Insufficient Detected / 
Excessive Detected ...................................... 1A-116
DTC P0403: Exhaust Gas Recirculation  Control Circuit ................... ............................ 1A-118
DTC P0420: Catalyst  System Efficiency 
below Threshold ................ ............................ 1A-120
DTC P0443: Evaporativ e Emission System 
Purge Control Valve Circuit ........................... 1A-122
DTC P0480: Fan 1 (Radiator Cooling Fan)  Control Circuit ................... ............................ 1A-124
DTC P0500: Vehicle Speed Sensor “A”  Malfunction .................................................... 1A-128
DTC P0532: A/C Refrigerant Pressure  Sensor “A” Circuit Low ... ............................... 1A-130
DTC P0533: A/C Refrigerant Pressure  Sensor “A” Circuit High ................................. 1A-132
DTC P0601 / P0602 / P0607: Internal Control  Module Memory Check Sum Error / Control 
Module Programming Error / Control Module 
Performance ................................................. 1A-134
DTC P0616: Starter Relay  Circuit Low............ 1A-135
DTC P0617: Starter Relay  Circuit High ........... 1A-136
DTC P0620: Generator Control Circuit ........... 1A-137
DTC P0625 / P0626: Generator Field  Terminal Circuit Low / High . .......................... 1A-139
DTC P1501 / P1502: Electric Load Current  Sensor Circuit Low / High . ............................ 1A-141 DTC P1510: ECM Back-Up Power Supply 
Malfunction .................................................... 1A-143
DTC P1603: TCM Trouble Code Detected ..... 1A-144
DTC P1674: CAN Communication (Bus Off  Error) ............................................................. 1A-145
DTC P1676: CAN Communication (Reception  Error for TCM) ............................................... 1A-148
DTC P1678: CAN Communication (Reception  Error for BCM) ............................................... 1A-149
DTC P1685: CAN Communication (Reception  Error for ABS/ESP ® Control Module) ........... 1A-150
DTC P2101: Throttle Actuator Control Motor  Circuit Range / Performance ......................... 1A-152
DTC P2102: Throttle Actuator Control Motor  Circuit Low .................................................... 1A-154
DTC P2103: Throttle Actuator Control Motor  Circuit High.................................................... 1A-155
DTC P2111 / P2112: Throttle Actuator Control  System - Stuck Open / Closed ...................... 1A-156
DTC P2119: Throttle Actu ator Control Throttle 
Body Range / Performance ........................... 1A-157
DTC P2122: Throttle / Pedal Position Sensor  / Switch “D” (Main) Circuit Low Input............. 1A-159
DTC P2123: Throttle / Pedal Position Sensor  / Switch “D” (Main) Circuit High Input ............ 1A-161
DTC P2127: Throttle Pedal Position Sensor /  Switch “E” (Sub) Circuit  Low Input ................ 1A-164
DTC P2128: Throttle / Pedal Position Sensor 
/ Switc
 h “E” (Sub) Circuit High Input ............. 1A-166
DTC P2135: Throttle / Pedal Position Sensor  / Switch “A”/“B” (Main / Sub) Voltage 
Correlation..................................................... 1A-168
DTC P2138: Throttle / Pedal Position Sensor  / Switch “D”/“E” (Main / Sub) Voltage 
Correlation..................................................... 1A-171
DTC P2227 / P2228 / P2229: Barometric  Pressure Circuit Malfunction ......................... 1A-173
Inspection of ECM and Its Circuits .................. 1A-175
ECM Power and Ground Circuit Check........... 1A-194
Fuel Injector Circuit Check .............................. 1A-198
Fuel Pump and Its Circuit Check..................... 1A-200
Fuel Pressure Check....................................... 1A-203
A/C System Circuits Check ............................. 1A-205
Electric Load Signal Circuit Check .................. 1A-209
Radiator Cooling Fan Low Speed Control  System Check ............................................... 1A-211
Radiator Cooling Fan High Speed Control  System Check ............................................... 1A-213
Repair Instructions ......... .................................1A-216
Idle Speed and IAC Throttle Valve Opening  Inspection ...................................................... 1A-216
Special Tools and Equipmen t .........................1A-217
Special Tool .................................................... 1A-217
Aux. Emission Control  Devices ............. 1B-1
Diagnostic Information and Procedures ............1B-1
EGR System Inspection ...................................... 1B-1
Repair Instructions ............ ..................................1B-1
EVAP Canister Purge Inspec tion ........................ 1B-1  
Page 58 of 1496

Downloaded from www.Manualslib.com manuals search engine 1A-8 Engine General Information and Diagnosis: 
CAN communication system uses the serial communication in which data is transmitted at a high speed. It uses a 
twisted pair of two communication lines for the high-speed da ta transmission. As one of its characteristics, multiple 
control modules can communicate simultaneously. In addition, it has a function to detect a communication error 
automatically. Each module reads necessary data from the received data and transmits data. ECM communicates 
control data with each control module as follows.
ECM Transmission Data
NOTE
• In communication between ECM and combination meter and between ECM and steering angle  sensor (ESP ® model), data is transmitted only from ECM to combination meter and steering angle 
sensor. (Combination meter and steering angle sensor does not transmit data to ECM.)
• *1: Hong Kong model only.
 
ECM Reception Data
Engine torque signal
Accelerator pedal position signal
Throttle position signal
Brake pedal switch signal
A/C refrigerant pressure signal
A/C compressor clutch signal
Fuel consumption signal
Immobilizer indicator light control signal
MIL control signal
Diagnostic trouble code (DTC)
Engine coolant temperature signal
Engine speed signal
Vehicle speed signal
ECM-keyless start control module code TCM BCM
Combination
Meter Keyless Start
ControlModule
Transmit DATA
ECM
ESP® Control
Module ABS Control
Module
(Non-ESP® model)
*1
I7RS0B110002-01
TCM BCM Keyless Start
Control Module
DATA
ECM
Torque request signal
A/T select lever position signal
Transmission actual gear position signal
Transmission oil temperature signal
A/C switch ON signal
Electric load signal
ESP® status signal
ABS active signal
Wheel speed signal (front right)
Wheel speed signal (front left)
ECM-keyless start control module code
ID code of keyless start control module
Receive
ABS Control
Module
(Non-ESP® model)
ESP® Control
Module
I7RS0B110003-02  
Page 63 of 1496

Downloaded from www.Manualslib.com manuals search engine Engine General Information and Diagnosis:  1A-13
Engine and Emission Control System Flow Diagram
Intake manifold
Exhaust gas AirFuel
Va p o r
EVAP canister purge valve
ECM
Barometric pressure sensor
A/C compressor clutch
Generator
Immobilizer
coil antenna
P/S controlmodule
Brake light switch
Air cleaner
IAT
sensor MAF
sensor
A/C refrigerant
pressure sensor
TP
sensor
Throttle body
assembly
Throttle
actuator
Wheel speed
sensor (VSS)
Steering angle sensor (ESP® model)
ABS / ESP® control module
Blower speed
selector
MAP
sensor EGR
valve
Check valve
EVAP
canisterTCM
Exhaust
manifold Exhaust
pipe
Fuel injector
ECT
sensor
Heater
control
HO2S-1 HO2S-2
Engine
CMP
sensor CKP
sensor
Knock
sensor Ignition
coil with
igniter
Fuel tank
Fuel
pump CMP actuator
oil control valve (VVT model) Three way
catalyst
Heater
control
Radiator
cooling fan
Combination meter
· MIL
· Coolant Temp.
· Immobilizer indicator light
· Tachometer
· Speedometer
· Odometer
· Diagnostic trouble code (DTC)
Keyless start
control module
DLC
· Electric load
· A/C switch ON
BCM
Diagnosis
connector
(Hong Kong  model) Electric load
current sensor (if equipped)
APP sensor
I7RS0B110004-01  
Page 76 of 1496

Downloaded from www.Manualslib.com manuals search engine 1A-26 Engine General Information and Diagnosis: 
DTC CheckS7RS0B1104003
NOTE
• There are two types of OBD system depending on the vehicle specification.
For details, refer to “Precaution on On-
Board Diagnostic (OBD) System”.
• The MIL is turned on when the ECM and/or  TCM detect malfunction(s). Each ECM and 
TCM stores diagnostic information as the 
diagnostic trouble code (DTC) in its 
memory and outputs th e DTC to the scan 
tool.
Therefore, check both of the ECM and TCM 
for any DTC with the SUZUKI scan tool 
because the DTC stored in ECM and TCM 
is not read and displayed at a time. 
However, each of the ECM and TCM needs 
not to be checked with the generic scan 
tool because the DTC stored in ECM and 
TCM is read and displayed at a time.
 
Using Scan Tool
1) Prepare OBD generic scan tool or SUZUKI scan  tool.
2) With ignition switch turned OFF, connect it to DLC  (1) located on underside of instrument panel at 
driver’s seat side.
Special tool
(A):  SUZUKI scan tool
3) Turn ignition switch ON and confirm that MIL lights.
4) Read DTC, pending DTC and freeze frame data  according to instructions displayed on scan tool and 
print them or write them  down. Refer to scan tool 
operator’s manual for further details.
If communication between scan tool and ECM is not 
possible, check if scan tool is communicable by 
connecting it to ECM in  another vehicle. If 
communication is possible in  this case, scan tool is 
in good condition. Then check data link connector 
and serial data line (circuit) in the vehicle with which 
communication was not possible. If connector and 
circuit are OK, check that power supply and ground 
circuits of ECM and DLC are in good condition 
referring to “ECM Power and Ground Circuit Check”. 5) After completing the check,
 turn ignition switch OFF 
and disconnect scan tool from data link connector.
Without Using Scan Tool (Hong Kong Model) 1) Turn ignition switch to OFF position.
2) Using service wire, ground diagnosis switch terminal  (1) of diagnosis connector (2).
3) Turn ON ignition switch  and check DTC displayed on 
odometer (3) of combination meter.
When more than 2 DTCs are stored in memory, 
blinking for each DTC star ts with the smallest DTC 
number in increasing order. Also, DTC is indicated 
repeatedly until the ignition switch is turned OFF or 
disconnect service wire.
NOTE
When no DTC is detected, display on 
odometer of combinatio n meter is “0000”.
 
4) After completing the check,  turn ignition switch to 
OFF position and disconnect service wire from 
diagnosis connector.
(A)
1
I4RS0B110026-01
21
3
I5RS0C110009-01  
Page 77 of 1496

Downloaded from www.Manualslib.com manuals search engine Engine General Information and Diagnosis:  1A-27
DTC ClearanceS7RS0B1104004
NOTE
There are two types of OBD system 
depending on the vehicle specification.
For details, refer to “Precaution on On-Board 
Diagnostic (OBD) System”.
 
Using Scan Tool1) Connect OBD generic scan to ol or SUZUKI scan tool 
to data link connector in the same manner as when 
making this connection for DTC check.
2) Turn ignition switch OFF and then ON.
3) Erase DTC and pending DTC according to  instructions displayed on scan tool. Refer to scan 
tool operator’s manual for further details.
4) After completing the clear ance, turn ignition switch 
OFF and disconnect scan tool from data link 
connector.
NOTE
DTC and freeze frame data stored in ECM 
memory are also cleared in the following 
cases. Be careful not to clear them before 
keeping their record.
• When power to ECM is cut off (by  disconnecting battery cable, removing 
fuse or disconnecting ECM connectors).
• When the same malfunction (DTC) is not  detected again during 40 engine warm-up 
cycles. (See “Warm-Up Cycle” of “On-
Board Diagnostic System Description”.)
 
Without Using Scan Tool (Hong Kong Model)
1) Turn ignition switch to OFF position.
2) Disconnect battery negative cable for specified time  below to erase diagnostic trouble code stored in 
ECM memory and reconnect it.
Time required to erase DTC
DTC TableS7RS0B1104005
NOTE
• There are two types of OBD system depending on the vehicle specification.
• For details, refer to “Precaution  on On-Board Diagnostic (OBD) System”.
• For non-Euro-OBD model, some of DTC No. with delta (  U) mark in the following table can not be 
detected by ECM depending on vehicl e specification and local regulation.
• DTC with square (  †) mark in the following table can be detected only for Hong Kong model.
• DTC with circle (  {) mark in the following table can be detected only for Euro OBD model and Hong 
Kong model.
• For Euro OBD model, with the generic scan tool, onl y star (*) marked DTC No. in the following table 
can be read.
• 1 driving cycle: MIL lights up when DTC is detected during 1 driving cycle.
• 2 driving cycles: MIL lights up when the same DTC is detected also in the next driving cycle after  DTC is detected and stored temporarily in the first driving cycle.
• *2 driving cycles: MIL blinks or lights up. Refer to “DTC P0300 / P0301 / P0302 / P0303 / P0304: Random / Multiple 
Cylinder Misfire Detected / Cylinder 1 / Cylinder 2 / Cylinder 3 / Cylinder 4 Misfire Detected” for 
details.
 
Ambient temperature Time to cut power to ECM
Over 0  °C (32 ° F) 30 sec. or longer
Under 0  °C (32  °F) Not specifiable.
Select a place with higher 
than 0 °C (32  °F) 
temperature.
DTC No. Detecting item Detecting condition
(DTC will set when detecting:) MIL
 )  *P0010 “A” camshaft position actuator 
circuit Oil control valve circuit open or short. 1 driving 
cycle
 )  *P0011 “A” camshaft position – timing 
over-advanced or system 
performance Actual value of advanced va
lve timing does not reach 
target value, or valve timi ng is advanced although ECM 
command is most retarding. 2 driving 
cycles
 )  *P0012 “A” camshaft position – timing 
over-retarded 2 driving 
cycles