Contact coil cable SUZUKI SWIFT 2008 2.G Service User Guide

Downloaded from www.Manualslib.com manuals search engine 6B-7 Steering Wheel and Column:
Steering Column Removal and InstallationS7RS0B6206006
CAUTION!
Once the steering column is removed from
the vehicle, the column is extremely
susceptible to damage.
• Dropping the column assembly on its end could collapse the steering shaft or loosen
the plastic shear pins which maintain
column length.
• Leaning on the column assembly could cause it to bend or deform.
Any of the damage could impair the column’s
collapsible design.
Steering column mounting nuts should not
be loosened with steering shaft joint upper
side bolt tightened as this could cause
damage to shaft joint bearing.

NOTE
When servicing steering column or any
column-mounted component, remove
steering wheel. But when removing steering
column simply to gain access to instrument
panel components, leave steering wheel
installed on steering column.

Removal
WARNING!
Never rest a steering column assembly on
the steering wheel with the air bag (inflator)
module face down and column vertical.
Otherwise, personal injury may result.

1) Disconnect negative (–) cable at battery.
2) Disable air bag system. Re fer to “Disabling Air Bag
System in Section 8B”.
3) Remove steering wheel and contact coil cable assembly referring to “S teering Wheel Removal and
Installation” and “Contact Coil Cable Assembly
Removal and Installation”.
4) Detach lighting switch and wiper switch from steering column.
5) Remove immobilizer cont rol module from steering
column, referring to “Immo bilizer Control Module
(ICM) Removal and Installation in Section 10C”.
6) Remove steering column hole cover.
7) Remove steering joint cover.
8) Make alignment marks (4) on lower shaft (1) and shaft joint of steering column (2) and lower shaft (1)
and pinion shaft (3) for a guide during reinstallation.
9) Remove lower shaf t joint bolts (5).
10) Remove steering lower shaft (1).
11) Remove steering column mounting nuts (1).
12) Remove steering column from vehicle.
I4RS0A620016-01
1
1
I4RS0A620017-01

Downloaded from www.Manualslib.com manuals search engine Steering Wheel and Column: 6B-8
Installation
CAUTION!
After tightening steering column mounting
nuts, shaft joint bolts should be tightened.
Wrong tightening order could cause a
damage to shaft joint.

1) Be sure that front wheels are in straight.
2) Install steering column assembly to lower and upper brackets. Tighten steering column lower nuts (1) first
and then upper nuts (2) to specifications as given
below.
Tightening torque
Steering column nut (a): 14 N·m (1.4 kgf-m, 10.5
lb-ft)
NOTE
After installing tilt steering column, make
sure that steering column moves backwards
and forwards smoothly and stops when tilt
lever is fixed.

3) Align flat part “A” of stee ring lower shaft (1) with bolt
hole “B” of shaft joint (2) of column as shown. Then
insert lower shaft into shaf t joint of steering column
with matching marks (4).
4) Insert lower shaft (1) into pinion shaft (3) with matching marks (4).
5) Tighten joint bolt (pinion shaft side) (6) to specified torque first and then joint bolt (steering column side)
(5) to specified torque.
CAUTION!
After tightening column nuts, tighten steering
shaft upper joint bolt. Otherwise shaft joint
bearing is damaged.

Tightening torque
Steering shaft joint bolt (a): 25 N·m (2.5 kgf-m,
18.5 lb-ft) 6) Install steering joint cover.
7) Install immobilizer cont
rol module from steering
column, referring to “Immo bilizer Control Module
(ICM) Removal and Installation in Section 10C”.
8) Install lighting switch and wiper switch to steering column.
9) Install contact coil cable assembly and steering wheel referring to “Conta ct Coil Cable Assembly
Removal and Installation” and “Steering Wheel
Removal and Installation”.
10) Install steering column hole cover. 11) Connect negative (–) battery to cable.
12) Enable air bag system refe rring to “Enabling Air Bag
System in Section 8B”.
Steering Column InspectionS7RS0B6206007
Check steering column for damage and operation
referring to “Checking Steering Column for Accident
Damage”.
2,(a)
1,(a)
1,(a)
2,(a)
I4RS0B620009-02
I6RS0C620003-01

Downloaded from www.Manualslib.com manuals search engine 8-ii Table of Contents
DTC B1062 / B1066: Driver / Passenger Side-Air Bag Initiator Circuit Resistance Low .......... 8B-67
DTC B1063 / B1067: Driver / Passenger Side- Air Bag Initiator Circuit S hort to Ground .......... 8B-70
DTC B1064 / B1068: Driver / Passenger Side- Air Bag Initiator Circu it Short to Power
Circuit .............................................................. 8B-73
DTC B1071: Forward-Sensor Performance Problem ........................................................... 8B-76
DTC B1072: Forward-Sensor Communication Error ................................................................ 8B-76
DTC B1073: Forward-Sensor Circuit Short to Ground ............................................................ 8B-76
DTC B1074: Forward-Sensor Circuit Short to Power Circuit or Open ..................................... 8B-78
DTC B1081 / B1091: Driver / Passenger Side- Sensor Performance Probl em ......................... 8B-80
DTC B1082 / B1092: Driver / Passenger Side- Sensor Communication Erro r .......................... 8B-80
DTC B1083 / B1093: Driver / Passenger Side- Sensor Circuit Short to Ground ....................... 8B-80
DTC B1084 / B1094: Driver / Passenger Side- Sensor Circuit Short to Power Circuit or
Open ............................................................... 8B-81
DTC B1085 / B1095: Wrong Side-Sensor (Driver Side / Passenger) ID ........................... 8B-83
DTC B1361 / B1365: Driver / Passenger Side Curtain-Air Bag Initiator Circuit Resistance
High ................................................................. 8B-84
DTC B1362 / B1366: Driver / Passenger Side Curtain-Air Bag Initiator Circuit Resistance
Low ................................................................. 8B-86
DTC B1363 / B1367: Driver / Passenger Side Curtain-Air Bag Initiator Circuit Short to
Ground ............................................................ 8B-88
DTC B1364 / B1368: Driver / Passenger Side Curtain-Air Bag Initiator Circuit Short to
Power Circuit ................................................... 8B-90
Contact Coil Cable and Its Circuit Check .......... 8B-93 Inspection of Intermittent and Poor
Connections .................................................... 8B-95
Repair and Inspection Required after Accident .......................................................... 8B-96
Repair Instructions ............ ................................8B-98
Disabling Air Bag System.................................. 8B-98
Enabling Air Bag System .................................. 8B-99
SDM Removal and Installation ........................ 8B-100
SDM Inspection ............................................... 8B-101
Driver Air Bag (Inflato r) Module Removal and
Installation ..................................................... 8B-101
Driver Air Bag (Inflator) Module Inspection ..... 8B-103
Passenger Air Bag (Inflator) Module Removal and Installation .............................................. 8B-103
Passenger Air Bag (I nflator) Module
Inspection ...................................................... 8B-105
Side-Air Bag (Inflator) Module Removal and
Installation ..................................................... 8B-105
Side-Air Bag (Inflator) Inspection .................... 8B-107
Side Curtain-Air Bag (Inflator) Module Removal and Installation ............................... 8B-107
Side Curtain-Air Bag (Inflator) Module Inspection ...................................................... 8B-109
Forward-Sensor Removal and Installation ...... 8B-109
Forward-Sensor In spection ............................. 8B-110
Side-Sensor Removal and Installation ............ 8B-110
Side-Sensor Inspection ................................... 8B-111
Passenger Air Bag (Inflator) Module Repair
Harness Installation....................................... 8B-112
Air Bag (Inflator) Module and Seat Belt Pretensioner Disposal ................................... 8B-113
Deployed Air Bag (Inflator) Module and Activated Seat Belt Pretensioner Disposal.... 8B-124
Specifications .................. .................................8B-125
Tightening Torque Specifications .................... 8B-125
Special Tools and Equipmen t .........................8B-125
Use of Special Tools ....................................... 8B-125
Recommended Service Material ..................... 8B-127
Special Tool .................................................... 8B-127

Downloaded from www.Manualslib.com manuals search engine 8B-28 Air Bag System:
NOTE
Upon completion of inspection and repair work, perform the following items.
• Reconnect all air bag system components and ensure all components are properly mounted.
• Clear DTCs referring to “DTC Clearance”, if any.
• Repeat “Air Bag Diagnostic System Check” to confirm that the trouble has been corrected.

4 1) With ignition switch OFF, disconnect special tools (B) and (C) from “G26” connector and then reconnect
contact coil connector located under of the steering
column.
2) Remove driver air bag (inflator) module from steering wheel referring to “Driver Air Bag (Inflator) Module
Removal and Installation”.
3) Check proper connection to driver air bag (inflator) module connector.
4) If OK, then connect special tools (A), (B) and (E) to driver air bag (inflator) module connector.
Special tool
(A): 09932-76010
(B): 09932-75010
(C): 09932–78340
(E): 09932-78310
5) Check SDM DTC.
With ignition switch ON , is DTC B1031 indicated? Turn ignition switch
OFF. Replace contact
coil assembly referring
to “Contact Coil Cable
Assembly Removal and
Installation in Section
6B”.
Turn ignition switch
OFF. Replace driver air
bag (inflator) module
referring to “Driver Air
Bag (Inflator) Module
Removal and
Installation”.
Step Action Yes No
STEERING WHEEL(B)
(E)
(A)
I4RS0A820017-01

Downloaded from www.Manualslib.com manuals search engine Air Bag System: 8B-33
NOTE
Upon completion of inspection and repair work, perform the following items.
• Reconnect all air bag system components and ensure all components are properly mounted.
• Clear DTCs referring to “DTC Clearance”, if any.
• Repeat “Air Bag Diagnostic System Check” to confirm that the trouble has been corrected.

4 1) With ignition switch OFF, disconnect special tools (B) and (C) from “G26” connector and reconnect contact coil
connector located under of the steering column.
2) Remove driver air bag (inflator) module from steering column referring to “Driver Air Bag (Inflator) Module
Removal and Installation”.
3) Check proper connection to driver air bag (inflator) module connector.
4) If OK, then connect special tools (A), (B) and (E) to driver air bag (inflator) module connector.
Special tool
(A): 09932-76010
(B): 09932-75010
(C): 09932–78340
(E): 09932-78310
5) Check SDM DTC.
With ignition switch ON , is DTC B1032 indicated? Turn ignition switch
OFF. Replace contact
coil assembly referring
to “Contact Coil Cable
Assembly Removal and
Installation in Section
6B”.
Turn ignition switch
OFF. Replace driver air
bag (inflator) module
referring to “Driver Air
Bag (Inflator) Module
Removal and
Installation”.
Step Action Yes No
STEERING WHEEL(B)
(E)
(A)
I4RS0A820017-01

Downloaded from www.Manualslib.com manuals search engine 8B-38 Air Bag System:
NOTE
Upon completion of inspection and repair work, perform the following items.
• Reconnect all air bag system components and ensure all components are properly mounted.
• Clear DTCs referring to “DTC Clearance”, if any.
• Repeat “Air Bag Diagnostic System Check” to confirm that the trouble has been corrected.

4 1) With ignition switch OFF, disconnect special tools (B) and (C) from “G26” connector and reconnect contact coil
connector located under of the steering column.
2) Remove driver air bag (inflator) module from steering column referring to “Driver Air Bag (Inflator) Module
Removal and Installation”.
3) Check proper connection to driver air bag (inflator) module connector.
4) If OK, then connect special tools (A), (B) and (E) to driver air bag (inflator) module connector.
Special tool
(A): 09932-76010
(B): 09932-75010
(C): 09932–78340
(E): 09932-78310
5) Check SDM DTC.
With ignition switch ON , is DTC B1033 indicated? Turn ignition switch
OFF. Replace contact
coil assembly referring
to “Contact Coil Cable
Assembly Removal and
Installation in Section
6B”.
Turn ignition switch
OFF. Replace driver air
bag (inflator) module
referring to “Driver Air
Bag (Inflator) Module
Removal and
Installation”.
Step Action Yes No
STEERING WHEEL(B)
(E)
(A)
I4RS0A820017-01

Downloaded from www.Manualslib.com manuals search engine Air Bag System: 8B-43
NOTE
Upon completion of inspection and repair work, perform the following items.
• Reconnect all air bag system components and ensure all components are properly mounted.
• Clear DTCs referring to “DTC Clearance”, if any.
• Repeat “Air Bag Diagnostic System Check” to confirm that the trouble has been corrected.

4 1) With ignition switch OFF, disconnect special tools (B) and (C) from “G26” connector and reconnect contact coil
connector located under of the steering column.
2) Remove driver air bag (inflator) module from steering column referring to “Driver Air Bag (Inflator) Module
Removal and Installation”.
3) Check proper connection to driver air bag (inflator) module connector.
4) If OK, then connect special tools (A), (B) and (E) to driver air bag (inflator) module.
Special tool
(A): 09932-76010
(B): 09932-75010
(C): 09932–78340
(E): 09932-78310
5) Check SDM DTC.
With ignition switch ON , is DTC B1034 indicated? Turn ignition switch
OFF. Replace contact
coil assembly referring
to “Contact Coil Cable
Assembly Removal and
Installation in Section
6B”.
Turn ignition switch
OFF. Replace driver air
bag (inflator) module
referring to “Driver Air
Bag (Inflator) Module
Removal and
Installation”.
Step Action Yes No
STEERING WHEEL(B)
(E)
(A)
I4RS0A820017-01

Downloaded from www.Manualslib.com manuals search engine Air Bag System: 8B-93
Contact Coil Cable and Its Circuit CheckS7RS0B8204047
TroubleshootingStep Action Yes No 1 Driver air bag circuit check
1) Remove driver air bag (inflator) module referring to
“Driver Air Bag (Inflator) Module Removal and
Installation”.
2) With ignition switch turned OFF, disconnect SDM connector “L29”.
3) Release shorting bar in SDM connector inserting release tool (1) included in special tool (A).
Special tool
(A): 09932–76010
4) Measure resistance between each air bag circuit terminal and other air bag circuit terminal in its
connector.
Is each measured resistance infinity? Go to Step 3. Check wire harness and
connections.
If wire and connection
are OK, replace contact
coil.
2 Driver air bag circuit check
1) Release shorting bar in SDM connector inserting release
tool (1) included in special tool (A).
Special tool
(A): 09932–76010
2) Measure resistance between each air bag circuit terminal and body ground in its connector.
Is each measured resistance infinity? Go to Step 3. Check defective wire
harness.
If wire is OK, replace
contact coil.
“L29-4”
“L29-3”
1,(A)(A)
I7RS0B820003-01
“L29-4”
“L29-3”
1,(A)(A)
I7RS0B820003-01

Downloaded from www.Manualslib.com manuals search engine 8B-94 Air Bag System:
3Contact coil circuit (driver air bag circuit) check
1) Remove contact coil referr ing to “Contact Coil Cable
Assembly Removal and Inst allation in Section 6B”.
2) Measure resistance between “A” and “B” terminal of drive air bag connector (1).
Is each measured resistance 1
Ω or less? Contact coil and its
circuit are good
condition.
If vehicle equipped with
audio control switch, go
to Step 4.
4 Contact coil circuit (audio control switch circuit) check
(if equipped)
1) Check for continuity between each terminal of audio
control switch connector as shown in figure.
Is each measured resistance 1
Ω or less? Go to Step 5. Replace contact coil.
5 Contact coil circuit (audio control switch circuit) check
(if equipped)
1) Measure resistance between each terminal and other
terminal.
Is each measured resistance infinity? Contact coil and its
circuit are good
condition.
Replace contact coil.
Step Action Yes No
1
1
AB
I6RS0C820012-01
ABCDEF
abc de
f
A
Ba
b
C
D c
d
E F e
f
Terminal
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