Drive SUZUKI SWIFT 2008 2.G Service Workshop Manual

Downloaded from www.Manualslib.com manuals search engine 9C-19 Instrumentation / Driver Info. / Horn:
Installation
Reverse removal procedure noting the following.
• When installing each part, be careful not to catch any
cable or wiring harness.
• Tighten instrument panel mounting bolts to specified
torque
Tightening torque
Instrument panel mounting bolt (a): 23 N·m (2.3
kgf-m, 17.0 lb-ft)
• Tighten steering column mounting nuts referring to “Steering Column Removal an d Installation in Section
6B”.
• Enable air bag system referring to “Enabling Air Bag System in Section 8B”.
Information Display (Clock) Removal and
Installation
S7RS0B9306016
Removal
1) Remove information display (clock) garnish (1) from instrument panel (2) pulling it arrow direction as
shown.
2) Remove information di splay (clock) (3) from
instrument panel (2) pulli ng it in arrow direction
shown in figure.
3) Disconnect information display (clock) coupler. Installation
Reverse removal procedure.
Audio Unit Removal and InstallationS7RS0B9306017
Removal
1) Disconnect negative (–) cable at battery.
2) Remove globe box referring to Step 6) of “Instrument Panel Removal and Installation”.
3) Remove 2 mounting bolts (1).
4) Disconnect electrical connectors from audio unit.
5) Remove audio unit (2) from instrument panel.
Installation
Reverse removal procedure.
Front Speaker Removal and InstallationS7RS0B9306018
Removal 1) Remove front door trim refe rring to Step 1) to 3) of
“Front Door Glass Remo val and Installation in
Section 9E”.
2) Remove 3 front speaker mounting screws (1).
3) Remove front speaker (2) from front door panel (3).
4) Disconnect front speaker coupler from front speaker (2).
Installation
Reverse removal procedure.
(a) (a)
I4RS0B930013-01
1
2I4RS0A930032-01
3
2I4RS0A930025-01
2
1
1
I4RS0B930014-01
1
2
3
I4RS0A930027-01

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Rear Speaker Removal and InstallationS7RS0B9306019
Removal
1) Remove rear door trim referring to Step 1) to 3) of “Rear Door Glass Removal and Installation in
Section 9E”.
2) Remove 3 rear speaker mounting screws (1).
3) Remove rear speaker (2) from rear door panel (3).
4) Disconnect rear speaker coupler from rear speaker (2).
Installation
Reverse removal procedure.
Horn Removal and InstallationS7RS0B9306020
Removal 1) Disconnect negative (–) cable at battery.
2) Remove front bumper referring to “Front Bumper and Rear Bumper Components in Section 9K”.
3) Disconnect horn connector (1).
4) Remove horn (2).
Installation
Reverse removal procedure.
Horn InspectionS7RS0B9306021
1) Disconnect negative (–) cable at battery.
2) Remove front bumper referring to “Front Bumper and Rear Bumper Components in Section 9K”.
3) Disconnect horn connector (1).
4) Connect battery positive (+) terminal to horn
connector (2) and negative (–) terminal to body
ground.
If horn is not sounding, replace horn.
Horn Relay InspectionS7RS0B9306022
1) Disconnect negative (–) cable at battery.
2) Remove junction block assembly referring to “BCM (Included in Junction Bl ock Assembly) Removal and
Installation in Section 10B”.
3) Remove horn relay (1) from junction block assembly (2).
4) Check that there is no continuity between terminal “c” and “d”. If there is continuity, replace relay.
5) Check that there is continuity between terminals “c” and “d” when a 12 V battery is connected to
terminals “a” and “b”. If malfunction is found, replace
it with a new one.
1
2
3
I4RS0A930027-01
12I4RS0A930028-01
1 2I4RS0A930030-01
1
2
I4RS0B930018-01
ba
c
d c
a
d
bI3JA01920006-01

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Antenna Amplifier Removal and InstallationS7RS0B9306023
NOTE
Antenna amplifier incorporated with antenna
base.

Removal1) Remove head lining referring to “Head Lining Removal and Installa tion in Section 9H”.
2) Remove antenna (1) from antenna base (2).
3) Disconnect antenna feeder from antenna base (2).
4) Remove antenna base (2) from vehicle.
Installation
Reverse removal procedure noting the following.
• Tighten antenna base mounting nut to specified torque.
Tightening torque
Antenna base mounting nut (a): 5 N·m (0.5 kgf-
m, 4.0 lb-ft)
Remote Audio Control Switch Removal and
Installation (If Equipped)
S7RS0B9306026
Remove
1) Remove steering wheel re ferring to “Steering Wheel
Removal and Installati on in Section 6B”.
2) Remove steering wheel cover (1) from steering wheel.
3) Remove remote audio control switch (1) from steering wheel.
Installation
Reverse removal procedure noting the following.
• Install steering wheel referring to “Steering Wheel Removal and Installati on in Section 6B”.
(a)1
2
I7RW01930012-01
2: Screw
2: Screw
2
1
I5RW0A930025-02
1
2
I5RW0A930026-02

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Remote Audio Control Switch Inspection (If
Equipped)
S7RS0B9306024
1) Remove driver air bag (inflator) module referring to
“Driver Air Bag (Inflator) Module Removal and
Installation in Section 8B”.
2) Disconnect remote audio control switch connector
from contact coil.
3) Check switch for resistance between “a” and “b” terminals under each condition below.
If check result is not satisfactory, replace remote
audio control switch.
Remote audio control switch resistance)
All switches released (OFF): 5119 – 5223 Ω
Switch “1” pushing on (ON): 55 – 57 Ω
Switch “2” pushing on (ON): 129 – 133 Ω
Switch “3” pushing on (ON): 238 – 244 Ω
Switch “4” pushing on (ON): 416 – 426 Ω
Switch “5” pushing on (ON): 743 – 759 Ω
Switch “6” pushing on (ON): 1555 – 1587 Ω
Vehicle Speed Signal Inspection (For Audio
Unit) (If Equipped)
S7RS0B9306025
Check vehicle speed pulse output signal of ECM
referring to “Reference waveform No.32” under
“Inspection of ECM and Its Circuits in Section 1A”
Specifications
Tightening Torque SpecificationsS7RS0B9307001
NOTE
The specified tightening torque is also described in the following.
“Audio System Component Location”

Reference:
For the tightening torque of fastener not specified in this section, refer to “Fasteners Information in Section 0A”.
“b”“a”
1
2
3 4
5
6
I5RW0A930027-01
Fastening part Tightening torque
Note
N ⋅mkgf-mlb-ft
Instrument panel mounting bolt 23 2.3 17.0 )
Antenna base mounting nut 5 0.5 4.0 )

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Power Window Main Switch InspectionS7RS0B9506016
Switch for driver side window 1) Remove driver side door trim referring to step 1) to 3) of “Front Door Glass Removal and Installation”.
2) Remove power window main switch from door trim.
3) Connect 12 V battery positive (+) terminal to terminal “IG” of power window main switch and its negative (–
) terminal to terminal “E” of power window main
switch.
4) Check for continuity between terminals as shown below.
If check result is not as specified, replace power
window main switch.
[A]: LH steering vehicle
[B]: RH steering vehicle
1. Driver side power window switch
I5RS0C950002-01

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Switch for other window than driver side1) Remove driver side door trim referring to step 1) to 3) of “Front Door Glass Removal and Installation”.
2) Remove power window main switch from door trim.
3) Check for continuity between terminals as shown below.
If check result is not as sp ecified, replace power window
main switch.Power Window Sub Switch InspectionS7RS0B9506017
1) Remove front and/or rear door trim from door panel, refer to Step 1) to 3) of “Front Door Glass Removal
and Installation” and/or “Rear Door Glass Removal
and Installation”.
2) Remove power window sub switch from door trim.
3) Check for continuity between terminals at each switch condition.
If check result is not as specified, replace switch.
[A]: LH steering vehicle
[B]: RH steering vehicle
4. Power window lock switch
I5RS0C950003-01
I4RS0A950033-01

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Door Mirror ComponentsS7RS0B9506018
Door Mirror Removal and InstallationS7RS0B9506019
When removing or installing door mirror, refer to the
figure in “Door Mirror Components”.
Power Door Mirror Switch InspectionS7RS0B9506020
1) Remove driver side door trim referring to step 1) to 3) of “Front Door Glass Removal and Installation”.
2) Remove power window main switch from door trim.
3) Check for continuity between terminals at each switch position.
If check result is not as specified, replace door mirror
switch.
1
2, “1”
“3”
“2”
I4RS0A950034-01
1. Door mirror
2. Door mirror mounting nut
:Tighten nuts in such order as indicated in the figure.
*: Vehicle with retractable mirror only
ABC
DEFG
A
B C
D E
F G
Up
Down Left
Right
L
RH I
*Set
*Retract
HII5RS0C950004-01

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Diagnostic Information and Procedures
Power Door Lock System Symptom DiagnosisS7RS0B9604001
NOTE
• Use of SUZUKI scan tool makes it easy to check whether a faulty condition is on the input side or
output side of BCM. For checking procedure, re fer to “Diagnosis Using Output Test Function of
SUZUKI Scan Tool” under “Scan Tool Data in Section 10B”.
• Check each part in the order from the top of the following list.

Power Door Lock System Operation InspectionS7RS0B9604002
1) Check the following operation:
a) Turn the driver side key cylinder is turned LOCK once, check all doors lock.
b) Turn the driver side door key cylinder is turned UNLOC K position with door key twice, check all doors unlock.
If malfunction is found, go to “Power Door Lock System Symptom Diagnosis”.
Condition Possible cause Correction / Reference Item
All door can not be locked
/ unlocked by all of
switches Circuit fuse blown
Replace fuse and check for short circuit.
Wiring or grounding faulty Repair circuit.
BCM faulty Replace after making sure that none of above
parts is faulty.
All door can not be locked
/ unlocked by only power
door lock switch Circuit fuse blown
Replace fuse and check for short circuit.
Power door lock switch faulty Check power door lock switch referring to
“Power Door Lock Switch Inspection”.
Wiring harness connected to power door
lock switch faulty Repair.
Wiring or grounding faulty Repair circuit.
BCM faulty Replace after making sure that none of above
parts is faulty.
All door can not be locked
/ unlocked by only key
cylinder switch Circuit fuse blown
Replace fuse and check for short circuit.
Key cylinder switch faulty Check key cylinder switch referring to “Door
Key Cylinder Switch Inspection”.
Wiring or grounding faulty Repair circuit.
BCM faulty Replace after making sure that none of above
parts is faulty.
Only one door can not be
locked / unlocked Power door lock actuator faulty
Check actuator referring to “Power Door Lock
Actuator Inspection”.
Wiring harness connected to applicable
door lock actuator faulty Repair.
BCM faulty Replace after making sure that none of above
parts is faulty.

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Rear End Door Lock Assembly ComponentsS7RS0B9606010
Rear End Door Lock Assembly Removal and
Installation
S7RS0B9606011
Removal1) Remove door trim (1) from rear end door panel (2). 2) Disconnect door lock motor lead wire.
3) Loosen door latch bolts (1) and remove door latch
assembly (2).
1
7
3 4 5
2
(a)
(b)
6
I4RS0B960009-01
1. Rear end door latch assembly
(rear end door switch is built in this assembly) 4. Shim 7. Rear end door request switch
(if equipped)
2. Rear end door opener switch 5. Door handle : 10 N⋅ m (1.0 kgf-m, 7.5 lb-ft)
3. Latch striker 6. Emergency lever : Rear end door is unlocked by pushing emergency lever
with flat head driver if rear end door lock can not be
released by door opener switch. :23 N
⋅m (2.3 kgf-m, 17.0 lb-ft)
“A”
“B”
“B”
“A”“B”“A”“A”“A”
“A”“A”“A”
“A”
2
1
I4RS0A960016-01
1
2
I4RS0A960017-01

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Replacement of Transmitter Battery S7RS0B9606014
If transmitter becomes unreliable, replace transmitter
battery as follows.
1) Remove screw (1) and transmitter cover (2).
2) Remove transmitter (3) from transmitter holder (4).
CAUTION!
Use care not to allow grease or dirt to be
attached on the printed circuit board and the
battery.

3) With tip of flat blade screwdriver put in slot of transmitter, pry it open.
4) Replace the battery (lithium disc-type CR 1620 or equivalent battery) so its (+) terminal faces “+” mark
on transmitter.
5) Fit together transmitter (3) and install it into
transmitter holder (4).
6) Install transmitter co ver (2) and screw (1).
7) Make sure that door locks can be operated with transmitter.
NOTE
• To prevent theft, be sure to break the transmitter before discarding it.
• Dispose of the used battery properly according to applicable rules or
regulations. Do not dispose of lithium
batteries with ordinary household trash.

Programming Transmitter Code for Keyless
Entry System (Vehicle without Keyless Start
System)
S7RS0B9606015
NOTE
• Three transmitter codes can be registered.
• When a new transmitter code is registered, the oldest one will be cleared.
• As for vehicle equipped with keyless start system, perform “Registration Procedure
for Remote Controller ID Code in Section
10E” instead of “Programming Transmitter
Code for Keyless Entry System (Vehicle
without Keyless Start System):”.

If transmitter or BCM (included in junction block
assembly) is replaced with a new one or additional
transmitter(s) is necessary, program transmitter code(s).
1) Confirm that all doors are closed and ignition key is
out of ignition key cylinder.
2) Open driver side door.
3) Turn ignition switch to ON position, and then drawn ignition key from igniti on key cylinder within 10
seconds after that.
4) Push and release driver side door switch (1) at 3 times by hand within 20 seconds after removing
ignition key from ig nition key cylinder.
5) Turn ignition switch to ON position, and then drawn ignition key from igniti on key cylinder within 10
seconds after that. All d oors automatically lock and
unlock once.
With this, registration mode.
6) Push “UNLOCK” button (2) on transmitter (3) within
20 seconds after Step 5). All doors automatically lock
and unlock once.
With this, code registration is completed.
7) If an additional transmitter, needs to be programed repeat the procedure of Step 1).
23
4
1I4RS0B960014-01
1
32
I4RS0B960010-01