Throttle position SUZUKI SWIFT 2008 2.G Service Repair Manual

Downloaded from www.Manualslib.com manuals search engine 1A-182 Engine General Information and Diagnosis:
E23-25 PPLVehicle speed
signal output for P/
S control module *0 – 1 V
↑↓
10 – 14 V
(“Reference
waveform No.32: ”) Vehicle running. Sensor signal is pulse.
Pulse frequency varies
depending on vehicle
speed.
(21 pulses are generated
per sec. at 30 km/h, 19
mph.) (2561 pulses/km)
E23-26 RED/
BLU EPS signal 10 – 14 V Ignition switch turned ON.
—
0 – 1 V With engine running at idle
speed, and steering wheel
turned to the right or left as
far as it stops.
E23-27 — — — — —
E23-28 YEL/
BLK Serial
communication line
for immobilizer coil
antenna
10 – 14 V Ignition switch turned ON. —
E23-29 BLK/
WHT Ignition switch
signal 0 – 1 V Ignition switch turned OFF.
—
10 – 14 V Ignition switch turned ON.
E23-30 WHT Starting motor
control relay output 0 – 1 V Ignition switch turned ON.
—
0 – 1 V Ignition switch is turned to
ST (engine cranking)
position.
E23-31 BLK Ground for ECM Below 0.3 V Ignition switch turned ON. —
E23-32 RED/
YEL Power supply of
throttle actuator
drive circuit
10 – 14 V Ignition switch turned ON. —
E23-33 — — — — —
E23-34 RED Output for 5 V
power source of
APP sensor (sub) 4.5 – 5.5 V Ignition switch turned ON. —
E23-35 BRN Output for 5 V
power source of
APP sensor (main) 4.5 – 5.5 V Ignition switch turned ON. —
E23-36 YEL APP sensor (sub)
signal 1.55 – 1.65 V
Ignition switch turned ON
and accelerator pedal at
idle position after warmed
up engine.
—
4.18 – 5.12 V Ignition switch turned ON
and accelerator pedal at
full depressed position
after warmed up engine.
E23-37 YEL APP sensor (main)
signal 0.75 – 0.85 V
Ignition switch turned ON
and accelerator pedal at
idle position after warmed
up engine.
—
3.46 – 4.24 V Ignition switch turned ON
and accelerator pedal at
full depressed position
after warmed up engine.
E23-38 — — — — —
E23-39 — — — — —
E23-40 — — — — —
E23-41 — — — — —
E23-42 — — — — —
E23-43 — — — — —
E23-44 — — — — —
Terminal
No. Wire
color Circuit Normal voltage Condition Remarks

Downloaded from www.Manualslib.com manuals search engine Engine General Information and Diagnosis: 1A-183
E23-45BLU/
ORNThrottle actuator
control relay output
0 – 1 V Ignition switch turned ON. —
E23-46 LT GRN Radiator cooling
fan relay No.1
output 10 – 14 V
Ignition switch turned ON,
engine coolant temp.:
below 95
°C (203 ° F), or
A/C refrigerant pressure (if
equipped with A/C): below
600 kPa (87 psi) with A/C
switch turned ON while
engine is running. —
0 – 2 V Ignition switch turned ON,
engine coolant temp.: 97.5
°
C (207.5 ° F) or higher, or
A/C refrigerant pressure (if
equipped with A/C): 1100
kPa (159.5 psi) or higher
with A/C switch turned ON
while engine is running.
E23-47 GRY A/C compressor
relay output 10 – 14 V
Engine running, A/C
switch OFF and blower
selector at OFF position.
—
0 – 1 V Engine running, A/C
switch ON and blower
selector at 1st position or
more.
E23-48 GRN Radiator cooling
fan relay No.2 and
No.3 output 10 – 14 V
Ignition switch turned ON,
engine coolant temp.:
below 100
°C (212 °F), or
A/C refrigerant pressure (if
equipped with A/C): below
1200 kPa (174 psi) with A/
C switch turned ON while
engine is running. —
0 – 2 V Ignition switch turned ON,
engine coolant temp.:
102.5
°C (216.5 °F) or
higher, or A/C refrigerant
pressure (if equipped with
A/C): 1500 kPa (217.5 psi)
or higher with A/C switch
turned ON while engine is
running.
E23-49 — — — — —
E23-50 — Ground for shield
wire of APP sensor Below 0.3 V Ignition switch turned ON. —
E23-51 WHT Ground for APP
sensor (sub) Below 0.3 V Ignition switch turned ON. —
E23-52 BLU Ground for APP
sensor (main) Below 0.3 V Ignition switch turned ON. —
E23-53 — — — — —
E23-54 ORN Ground for sensors Below 0.3 V Ignition switch turned ON. —
Terminal
No. Wire
color Circuit Normal voltage Condition Remarks

Downloaded from www.Manualslib.com manuals search engine 1A-186 Engine General Information and Diagnosis:
Reference waveform No.6
Ignition coil signal (1) with engine idling
Reference waveform No.7
Ignition coil No.1 and No.4 signal (2) with engine idlingReference waveform No.8
Generator field coil monitor signal (1) at engine idling
Reference waveform No.9
Throttle actuator output signal with ignition switch turned
ON
Measurement
terminal
CH1: “C37-6” to “C37-58”
Oscilloscope
setting CH1: 2 V/DIV
TIME: 4 ms/DIV
Measurement
condition • After warmed up to normal
operating temperature
• Engine at specified idle speed
2. 4 – 6 V
3. Ignition coil pulse width: 4 – 5 msec.
Measurement
terminal CH1: “C37-20” to “C37-58”
CH2: “C37-6” to “C37-58”
Oscilloscope
setting CH1: 2 V/DIV, CH2: 2 V/DIV
TIME: 40 ms/DIV
Measurement
condition • After warmed up to normal
operating temperature
• Engine at specified idle speed
1. Cylinder reference signal (CMP reference signal)
3. 720 ° crank angle
I4RS0B110055-02
I6RS0C110031-01
Measurement
terminal CH1: “C37-8” to “C37-58”
Oscilloscope
setting CH1: 5 V/DIV
TIME: 10 ms/DIV
Measurement
condition • After warmed up to normal
operating temperature
• Engine at specified idle speed
• Lighting switch at CLEARANCE position
Measurement
terminal CH1: “C37-45” to “C37-58”
CH2: “C37-44” to “C37-58”
Oscilloscope
setting CH1: 5 V/DIV, CH2: 5 V/DIV
TIME: 2 ms/DIV
Measurement
condition • After warmed up to normal
operating temperature
• Ignition switch turned ON and accelerator pedal at idle position
1. Throttle actuator drive signal (“C37-45” terminal)
2. Throttle actuator drive signal (“C37-44” terminal)
3. ON signal
4. OFF signal
5. One duty cycle
I5RS0C110016-01
I4RS0B110081-02

Downloaded from www.Manualslib.com manuals search engine 1A-190 Engine General Information and Diagnosis:
Reference waveform No.21
Throttle actuator output signal with ignition switch turned
ONReference waveform No.22
Ignition coil signal and fuel injector signal with engine
cranking
Reference waveform No.23
MAP sensor signal (1) with ignition switch turned ON
Measurement
terminal
CH1: “C37-45” to “C37-58”
CH2: “C37-44” to “C37-58”
Oscilloscope
setting CH1: 5 V/DIV, CH2: 5 V/DIV
TIME: 2 ms/DIV
Measurement
condition • After warmed up to normal
operating temperature
• Ignition switch turned ON and accelerator pedal at full
depressed position
1. Throttle actuator drive signal (“C37-45” terminal)
2. Throttle actuator drive signal (“C37-44” terminal)
3. ON signal
4. OFF signal
5. One duty cycle
I4RS0B110082-02
Measurement
terminal CH1: “C37-20” to “C37-58”
CH2: “C37-6” to “C37-58”
CH3: “C37-1” to “C37-58”
CH4: “C37-48” to “C37-58”
Oscilloscope
setting CH1: 5 V/DIV, CH2: 5 V/DIV
CH3: 50 V/DIV, CH4: 10 V/DIV
TIME: 200 ms/DIV
Measurement
condition • After warmed up to normal
operating temperature
• Engine at cranking
1. Cylinder reference signal (CMP reference signal)
2. Ignition coil No.1 and No.4 signal
3. No.1 fuel injector signal
4. Engine start signal
Measurement
terminal CH1: “C37-53” to “C37-55”
CH2: “C37-54” to “C37-55”
Oscilloscope
setting CH1: 2 V/DIV, CH2: 1 V/DIV
TIME: 200 ms/DIV
Measurement
condition • After warmed up to normal
operating temperature
• Ignition switch turned ON
2. TP sensor signal
I6RS0C110038-01
I4RS0B110070-01

Downloaded from www.Manualslib.com manuals search engine 1B-1 Aux. Emission Control Devices:
Engine
Aux. Emission Control Devices
Diagnostic Information and Procedures
EGR System InspectionS7RS0B1204001
1) Connect SUZUKI scan tool to data link connector (DLC) with ignition switch turned OFF.
2) Turn ON ignition switch and erase DTC using “CLEAR DTC” in “TROUBLE CODES” menu.
3) Start engine and warm it up to normal operating temperature, then select “DATA LIST” mode on scan
tool.
4) Make sure that vehicle condition is as follows.
• Vehicle speed = 0 km/h (0 KPH)
• Engine speed ≤ 900 rpm
• Engine coolant temp. ≥ 90 °C, 164 °F
5) With engine idling (without depressing accelerator pedal), open EGR valve by using “STEP EGR” mode
in “MISC TEST” menu. In this state, as EGR valve
opening increases engine idle speed drops. If not,
possible cause is clogged EGR gas passage, stuck
or faulty EGR valve.
Repair Instructions
EVAP Canister Purge InspectionS7RS0B1206001
NOTE
Before inspection, check to make sure that gear shift lever is in neutral position (with A/T model,
selector lever in “P” range) and that parking brake lever is pulled all the way up.

1) Disconnect purge hose (1) from EVAP canister (2).
2) Place finger against the end of disconne cted hose and check that vacuum is not felt there when engine is cool and
running at idle speed. If check result is not satisfacto ry, check EVAP canister purge valve, wire harness and ECM.
1. SUZUKI scan tool display
2. EGR valve opening (0: Close, 100: Full open)
Step EGR
Step EGR Flow Duty 21 %
Step EGR (con) 23%
Engine Speed 771 RPM
Desired Idle 698 RPM
IAC Flow Duty 20.0 %
Ignition Advance 11.5 BTDC
Closed Throttle Pos ON
1 2
I4RS0B120001-01
1
2
I6RS0C120001-01

Downloaded from www.Manualslib.com manuals search engine Engine Electrical Devices: 1C-3
Throttle Valve Operation Check1) Remove air cleaner outlet hose.
2) Turn OFF ignition switch.
3) Move throttle valve with finger to its full open position and check that it moves smoothly.
4) Move throttle valve with fi nger to its completely
closed position and check that it moves smoothly.
5) Take off finger from throttle valve (1) which is at full open position and check that it moves smoothly by
its return spring and open spring force back to
default position (2) (positio n where throttle valve is
open by 6 ° from completely closed position).
6) Take off finger from throttle valve (1) which is at completely closed position and check that it moves
smoothly by its return spring and open spring force
back to default position.
If check result is not satisfactory, replace electric
throttle body assembly. Electric Throttle Body
Assembly Operation Check
1) Remove air cleaner outlet hose.
2) Turn ON ignition switch.
3) Depress accelerator pedal gradually and check that throttle valve moves smoo thly until it opens fully.
4) Release accelerator pedal depressed in Step 3) and check that throttle valve (1) moves back to default
position (2) (position where throttle valve is open by
6° from its completely closed position).
If check result is satisfactory, electric throttle body
system is in good condition. If check result is not
satisfactory, proceed to next step.
5) Perform “Accelerator Pe dal Position (APP) Sensor
Assembly On-Vehicle Inspection (Electric throttle
body model)”, “Throttle Actuator (Motor) Check” and
if check results are not satisfactory, replace electric
throttle body assembly.
If check results are satisfactory, wire circuit and/or
ECM are faulty.
Throttle Actuator (Motor) Check 1) Turn OFF ignition switch.
2) Disconnect connector from electric throttle body assembly.
3) Measure resistance between “M1” terminal (1) and “M2” terminal (2) of electric throttle body assembly.
If measured resistance is out of specified value,
replace electric throttle body assembly.
Throttle actuator (motor) resistance
0.3 – 100 Ω at 20 °C, 68 °F
I4RS0B130004-01
1
2
I4RS0B130005-01
1
2
I4RS0B130005-01
2 1
I4RS0B130023-01

Downloaded from www.Manualslib.com manuals search engine 1C-4 Engine Electrical Devices:
TP Sensor Performance Check1) Remove air cleaner outlet hose.
2) Turn OFF ignition switch.
3) Disconnect connector from electric throttle body assembly.
4) Check TP sensor (main and sub) output voltage as following steps.
a) For TP sensor (main), arrange 3 new 1.5 V batteries (1) in series (c heck that total voltage is
4.5 – 5.0 V) and connect its positive terminal to
“Vin” terminal (2) and negative terminal to
“Ground” terminal (3) of sensor. Then using
voltmeter, connect positive terminal to “Vout 1”
terminal (4) of sensor and negative terminal to
battery.
b) For TP sensor (sub), arrange 3 new 1.5 V batteries (1) in series (c heck that total voltage is
4.5 – 5.0 V) and connect its positive terminal to
“Vin” terminal (2) and negative terminal to
“Ground” terminal (3) of sensor. Then using
voltmeter, connect positive terminal to “Vout2”
terminal (4) of sensor and negative terminal to
battery.
c) Measure output voltage variation while throttle valve is opened and closed as following
specification. If sensor voltage is out of specified value and linear
variation as the following gra
ph, replace electric throttle
body assembly.
TP sensor output voltage
TP sensor (main) [C]: 0.45 – 4.88 V, varying
according to throttle valve opening by finger
(Voltage should vary by 0.04 V for each 1° valve
opening)
TP sensor (sub) [D]: 1.33 – 4.992 V, varying
according to throttle valve opening by finger
(Voltage should vary by about 0.032 V for each 1 °
valve opening)
1
42 3
I4RS0B130007-02
1
3
2 4
I4RS0B130008-01
[E]: Throttle valve opening
[F]: Position where throttle valve is open in default position from completely closed position
[G]: Angle obtained when accelerator pedal is depressed fully (84 °)
[H]: Angle obtained when throttle valve is fully opened with finger (96 °)
[I]: TP sensor (main) output voltage
[J]: TP sensor (sub) output voltage
[D]
[C][J]
(V)
[I]
(V)
[F] [G] [E]
0.45 - 0.75
0.684 - 0.996 3.675 - 4.245 4.000 - 4.880
1.33 - 1.63 1.564 - 1.876 3.883 - 4.453 4.112 - 4.992
[H]
I6RS0C130002-01

Downloaded from www.Manualslib.com manuals search engine Engine Electrical Devices: 1C-5
Electric Throttle Body System CalibrationS7RS0B1306004
NOTE
If working the service described under the
“Precautions of Electric Throttle Body
System Calibration in Section 1A” perform
following steps for electric throttle body
system calibration.

1) If electric throttle body assembly and/or APP sensor
assembly are replaced, perform following steps.
a) Disconnect negative cable at battery for 20 seconds or more for the purpose of clearing
calibration data of closed throttle position from
memory in ECM.
b) Connect negative cable to battery.
2) Keep ignition switch at ON position for 5 seconds or more without running engine.
APP Sensor Assembly On-Vehicle InspectionS7RS0B1306005
1) Check that APP sensor a ssembly has been mounted
to vehicle body properly (no pinched floor carpet,
etc.).
If mounting is not pro perly, reinstall APP sensor
assembly properly refe rring to “APP Sensor
Assembly Removal and Installation”.
2) Connect scan tool to DLC with ignition switch turned OFF.
3) Turn ON ignition switch and select “Data List” mode on scan tool.
4) Check that APP sensor voltage varies as the following graph.
If sensor voltage is out of specified value or does not
vary linearly as the fo llowing graph, check APP
sensor assembly referring to “APP Sensor Assembly
Inspection”.
APP Sensor Assembly Removal and InstallationS7RS0B1306006
CAUTION!
• Do not expose APP sensor assembly to
excessive shock like a dropping it. If APP
sensor assembly has been exposed to
excessive shock, it should be replaced.
• Be careful not to expose sensor section of APP sensor assembly to water.

NOTE
After replacing APP sensor assembly,
perform calibration of th rottle valve referring
to “Electric Throttle Body System
Calibration”.

Removal
1) Disconnect negative cable at battery.
2) Disconnect connector from APP sensor assembly.
3) Remove APP sensor asse mbly from its bracket.
Installation
Reverse removal procedure for installation noting the
following.
• Tighten APP sensor assembly upper nut (1) first and then lower nut (2) to specified torque.
Tightening torque
APP sensor assembly nut (a): 5.5 N·m (0.55 kgf-m,
4.0 lb-ft)
• Connect connector to APP sensor assembly securely.
[A]: APP sensor (main) voltage [D]: Idle position of accelerator pedal
[B]: APP sensor (sub) voltage [E]: Full depressed position of
accelerator pedal
[C]: Voltage
[C]
[B]
[D] [E] [A]
4.65 V
3.85 V
1.55 - 1.65 V
0.75 - 0.85 V
I4RS0B130010-02
1, (a)
2, (a)
I4RS0B130011-01

Downloaded from www.Manualslib.com manuals search engine Engine Mechanical: 1D-2
Camshaft Position Control (VVT Variable Valve Timing) System DescriptionS7RS0B1401002
System Description
The VVT system is an electronic control system which continuously vary and optimize the intake valve timing in
response to the engine operating condition.
The optimized intake valve timing produce such an air intake with high efficiency that both the higher power generation
and lower fuel consumption can be attained in the whole engine speed range from low to high. In the area of the
average engine load, low emission of nitrogen oxides (NOx) and high fuel efficiency can also be attained by making
the valve opening overlap between the intake and exhaust valves longer.
For the brief of the system operation, the intake valve timing is varied by the cam timing sprocket (1) which varies the
rotational phase between the intake camshaft (3) and sprocket . The rotor (2) in the cam timing sprocket is actuated by
switching or adjusting the hydraulic pressure applied to the chambers for the timing advancing (7) and/or retarding (6).
To switch or adjust the hydraulic pressure appropriately, ECM operates the oil control valve (12) with detecting the
engine speed, intake air value, throttle opening, engine coolant temperature and camshaft position (angle).
1
4
5
13
10
89
2
7
6
12
11
3
14
60 (variable angle)
Most retarded timing
Most advanced timing
Exhaust valve Intake valve
Crank angle
Overlap of valves
Valve lift
I3RH0B140002-01
4. Oil passage to chamber for timing retarding 8. Oil filter10. Oil pan 13. Oil return
5. Oil passage to chamber for timing advancing 9. Oil pump11. Control signal from ECM 14. Oil flow

Downloaded from www.Manualslib.com manuals search engine Automatic Transmission/Transaxle: 5A-9
CAN Communication System DescriptionS7RS0B5101007
Refer to “CAN Communication System Description in Section 1A” for CAN communication System description. TCM
communicates control data with each control module as follows.
TCM Transmission Data
TCM Reception Data
DATA
TCM
Transmit
Transmission oil temperarure
signal
Torque request signal
Vehicle speed pulse signal
Transmission warning light
signal
Transmission actual gear position
signal
A/T select lever position signal
ECMCombination
meterBCM
I7RS0B510001-03
Engine torque signal
Engine speed signal
Throttle position signal
A/C compressor clutch signal
Engine coolant temperature signal
Brake pedal switch signal
Reception data from ECM
Accelerator pedal position signalI7RS0B510002-03