steering SUZUKI SX4 2006 1.G Service Workshop Manual

Downloaded from www.Manualslib.com manuals search engine Air Bag System: 8B-38
DTC Troubleshooting
Step Action Yes No
1Was “Air Bag Diagnostic System Check Flow” performed?Go to Step 2. Go to “Air Bag
Diagnostic System
Check Flow”.
2Driver air bag circuit check
1) With ignition switch turned OFF, disconnect contact coil
connector “G347” located under the steering column.
2) Disconnect SDM connector “L04”.
3) Check for proper connection to contact coil connector at
terminal in “G347” connector.
4) Check for proper connection to SDM connector at
terminal “L04-3” and “L04-4”.
5) If OK, release shorting bar in SDM connector inserting
release tool (1) included in special tool (A).
Special tool
(A): 09932–76010
6) With ignition switch turned ON, measure voltage
between “G347-1” terminal and body ground, and
between “G347-2” terminal and body ground.
Is each measured voltage 0 V?Go to Step 4. Go to Step 3.
3Floor harness circuit check
1) Disconnect “L378” connector located near the driver side
front pillar lower trim.
2) If OK, release shorting bar in SDM connector inserting
release tool (1) included in special tool (A).
Special tool
(A): 09932–76010
3) With ignition switch turned ON, measure voltage
between “L378-1” terminal and body ground, and
between “L378-2” terminal and body ground.
Is each measured voltage 0 V?Repair “GRN/RED”
circuit or “GRN” circuit
for short to power
supply circuit at
instrument panel
harness.Repair “GRN/RED”
circuit or “GRN” circuit
for short to power
supply circuit at floor
harness.
“L04-4” “L04-3”
1,(A)
(A)
I7RW01821022-01
“L04-4” “L04-3”
1,(A)
(A)
I7RW01821022-01

Downloaded from www.Manualslib.com manuals search engine 8B-39 Air Bag System:
NOTE
Upon completion of inspection and repair work, perform the following items.
• Reconnect all air bag system components and ensure all components are properly mounted.
• Clear DTCs referring to “DTC Clearance”, if any.
• Repeat “Air Bag Diagnostic System Check” to confirm that the trouble has been corrected.

4Contact coil circuit check
1) Connect contact coil connector “G347” located under the
steering column.
2) Remove driver air bag (inflator) module from steering
column referring to “Driver Air Bag (Inflator) Module
Removal and Installation”.
3) Check for proper connection to driver air bag (inflator)
module at terminal in connector (2).
4) If OK, release shorting bar in SDM connector inserting
release tool (1) included in special tool (A).
Special tool
(A): 09932–76010
5) With ignition switch turned ON, measure voltage
between each terminals of driver air bag (inflator)
module connector (2) and body ground.
Is each measured voltage 0 V?Substitute a known-
good SDM and recheck.Replace contact coil
assembly referring to
“Contact Coil Cable
Assembly Removal and
Installation in Section
6B”. Step Action Yes No
“L04-4” “L04-3”
1,(A)
2
(A)
I7RW01821023-01

Downloaded from www.Manualslib.com manuals search engine 8B-41 Air Bag System:
DTC Troubleshooting
Step Action Yes No
1Was “Air Bag Diagnostic System Check Flow” performed?Go to Step 2. Go to “Air Bag
Diagnostic System
Check Flow”.
2Passenger air bag check
1) Remove passenger air bag (inflator) module referring to
“Passenger Air Bag (Inflator) Module Removal and
Installation”.
2) Check for proper connection to passenger air bag
(inflator) module at terminals in “G259” connector.
3) If OK, then connect special tools (A), (B) and (C) to
“G259” connector.
Special tool
(A): 09932–76010
(B): 09932–75010
(C): 09932–78310
4) Check SDM for DTC.
With ignition switch turned ON, is DTC B1041 indicated?Go to Step 3. Replace passenger air
bag (inflator) module
referring to “Passenger
Air Bag (Inflator) Module
Removal and
Installation”.
“G259”
(B) (C)
(A)
STEERING WHEEL
I7RW01821025-02

Downloaded from www.Manualslib.com manuals search engine 8B-43 Air Bag System:
DTC B1042: Passenger Air Bag Circuit Low ResistanceS6RW0D8204023
Wiring Diagram
Refer to “DTC B1041: Passenger Air Bag Circuit High Resistance”.
DTC Detecting Condition and Trouble Area
DTC TroubleshootingDTC detecting condition Trouble area
Passenger air bag circuit is less than 0.9 Ω for more than
4 sec.• Passenger air bag circuit
• Passenger air bag module
•SDM
Step Action Yes No
1Was “Air Bag Diagnostic System Check Flow” performed?Go to Step 2. Go to “Air Bag
Diagnostic System
Check Flow”.
2Passenger air bag circuit check
1) Remove passenger air bag (inflator) module referring to
“Passenger Air Bag (Inflator) Module Removal and
Installation”.
2) Check for proper connection to passenger air bag
(inflator) module at terminals in “G259” connector.
3) If OK, then connect special tools (A), (B) and (C) to
“G259” connector.
Special tool
(A): 09932–76010
(B): 09932–75010
(C): 09932–78310
4) Check SDM for DTC.
With ignition switch ON, is DTC B1042 indicated?Go to Step 3. Replace passenger air
bag (inflator) module
referring to “Passenger
Air Bag (Inflator) Module
Removal and
Installation”.
“G259”
(B) (C)
(A)
STEERING WHEEL
I7RW01821025-02

Downloaded from www.Manualslib.com manuals search engine 8B-45 Air Bag System:
DTC B1043: Passenger Air Bag Circuit Shorted to GroundS6RW0D8204024
Wiring Diagram
Refer to “DTC B1041: Passenger Air Bag Circuit High Resistance”.
DTC Detecting Condition and Trouble Area
DTC TroubleshootingDTC detecting condition Trouble area
Passenger air bag circuit has been shorted to ground for
more than 4 sec.• Passenger air bag circuit
•SDM
Step Action Yes No
1Was “Air Bag Diagnostic System Check Flow” performed?Go to Step 2. Go to “Air Bag
Diagnostic System
Check Flow”.
2Passenger air bag circuit check
1) Remove passenger air bag (inflator) module from
steering column referring to “Passenger Air Bag (Inflator)
Module Removal and Installation”.
2) Disconnect SDM connector “L04”.
3) Check for proper connection to SDM connector at
terminal “L04-5” and “L04-6”.
4) Check for proper connection to passenger air bag
(inflator) module at terminals in “G259” connector.
5) If OK, release shorting bar in SDM connector inserting
release tool (1) included in special tool (A).
Special tool
(A): 09932–76010
6) Measure resistance between “L04-5” terminal and body
ground, and between “L04-6” terminal and body ground.
Is each measured resistance infinity?Substitute a known-
good SDM and recheck.Go to Step 3.
1, (A)
“L04-6” “L04-5”(A)
I7RW01822046-01

Downloaded from www.Manualslib.com manuals search engine 8B-47 Air Bag System:
NOTE
Upon completion of inspection and repair work, perform the following items.
• Reconnect all air bag system components and ensure all components are properly mounted.
• Clear DTCs referring to “DTC Clearance”, if any.
• Repeat “Air Bag Diagnostic System Check” to confirm that the trouble has been corrected.

2Passenger air bag circuit check
1) Remove passenger air bag (inflator) module from
steering column referring to “Passenger Air Bag (Inflator)
Module Removal and Installation”.
2) Disconnect SDM connector “L04”.
3) Check for proper connection to SDM connector at
terminal “L04-5” and “L04-6”.
4) Check for proper connection to passenger air bag
(inflator) module at terminals in “G259” connector.
5) If OK, release shorting bar in SDM connector inserting
release tool (1) included in special tool (A).
Special tool
(A): 09932–76010
6) With ignition switch turned ON, measure voltage
between “L04-5” terminal and body ground, and
between “L04-6” terminal and body ground.
Is each measured voltage 0 V?Substitute a known-
good SDM and recheck.Go to Step 3.
3Floor harness circuit check
1) Disconnect “L377” connector located near the
passenger side front pillar lower trim.
2) Check for proper connection to floor harness connector
at terminal in “L377” connector.
3) If OK, release shorting bar in SDM connector inserting
release tool (1) included in special tool (A).
Special tool
(A): 09932–76010
4) With ignition switch turned ON, measure voltage
between “L377-1” terminal and body ground, and
between “L377-2” terminal and body ground.
Is each measured voltage 0 V?Repair “BLU/RED”
circuit or “YEL/RED”
circuit for short to power
supply circuit at
instrument panel
harness.Repair “BLU/RED”
circuit or “YEL/RED”
circuit for short to power
supply circuit at floor
harness. Step Action Yes No
1, (A)
“L04-6” “L04-5”(A)
I7RW01822047-01
1, (A)
“L04-6” “L04-5”(A)
I7RW01822047-01

Downloaded from www.Manualslib.com manuals search engine 8B-49 Air Bag System:
2Seat belt pretensioner circuit check
1) With ignition switch turned OFF, remove center pillar
lower trim of applicable side and disconnect seat belt
pretensioner connector “L283” or “L285”.
2) Check for proper connection to applicable seat belt
pretensioner at terminals in “L283” or “L285” connector.
3) If OK, then connect special tools (A), (B) and (C) to
“L283” or “L285” connector disconnected in Step 1).
Special tool
(A): 09932–76010
(B): 09932–75010
(C): 09932–78310
4) Check SDM for DTC.
With ignition switch turned ON, is DTC B1051 or B1055 still
indicated?Go to Step 3. Replace defective seat
belt pretensioner
referring to “Front Seat
Belt Removal and
Installation in Section
8A”. Step Action Yes No
STEERING WHEEL
(B)(C)(A)
“L283”, “L285”
I7RW01822057-01

Downloaded from www.Manualslib.com manuals search engine 8B-51 Air Bag System:
DTC B1052 / B1056: Seat Belt Pretensioner Circuit Low ResistanceS6RW0D8204027
DTC B1052: Driver Seat Belt Pretensioner Circuit Low Resistance
DTC B1056: Passenger Seat Belt Pretensioner Circuit Low Resistance
Wiring Diagram
Refer to “DTC B1051 / B1055: Seat Belt Pretensioner Circuit High Resistance”.
DTC Detecting Condition and Trouble Area
DTC TroubleshootingDTC detecting condition Trouble area
DTC B1052:
Driver seat belt pretensioner circuit is less than 0.9 Ω for
more than 4 sec.
DTC B1056:
Passenger seat belt pretensioner circuit is less than 0.9 Ω
for more than 4 sec.• Driver / passenger seat belt pretensioner circuit
• Driver / passenger seat belt pretensioner
•SDM
Step Action Yes No
1Was “Air Bag Diagnostic System Check Flow” performed?Go to Step 2. Go to “Air Bag
Diagnostic System
Check Flow”.
2Seat belt pretensioner circuit check
1) With ignition switch turned OFF, remove center pillar
lower trim of applicable side and disconnect applicable
seat belt pretensioner connector “L283” or “L285”.
2) Check for proper connection to applicable seat belt
pretensioner at terminals in “L283” or “L285” connector.
3) If OK, then connect special tools (A), (B) and (C) to
“L283” or “L285” connector disconnected in Step 1).
Special tool
(A): 09932–76010
(B): 09932–75010
(C): 09932–78310
4) Check SDM for DTC.
With ignition switch turned ON, is DTC B1052 or B1056 still
indicated?Go to Step 3. Replace defective seat
belt pretensioner
referring to “Front Seat
Belt Removal and
Installation in Section
8A”.
STEERING WHEEL
(B)(C)(A)
“L283”, “L285”
I7RW01822057-01

Downloaded from www.Manualslib.com manuals search engine Air Bag System: 8B-56
DTC Troubleshooting
Step Action Yes No
1Was “Air Bag Diagnostic System Check Flow” performed?Go to Step 2. Go to “Air Bag
Diagnostic System
Check Flow”.
2Side-air bag circuit check
1) Remove applicable driver / passenger side-air bag
(inflator) module from seat back referring to “Side-Air
Bag (Inflator) Module Removal and Installation”.
2) Check for proper connection to applicable side-air bag
(inflator) module at terminal in connector “Q104” or
“Q105”.
3) If OK, then connect special tools (A), (B) and (C) to
applicable side-air bag (inflator) connector “Q104” or
“Q105”.
Special tool
(A): 09932–76010
(B): 09932–75010
(C): 09932–78310
4) Check SDM for DTC.
With ignition switch turned ON, is DTC B1061 or B1065 still
indicated?Go to Step 3. Replace side-air bag
(inflator) module
referring to “Side-Air
Bag (Inflator) Module
Removal and
Installation”.
“Q104”, “Q105”
STEERING WHEEL(B) (C)
(A)
I7RW01822077-01

Downloaded from www.Manualslib.com manuals search engine 8B-59 Air Bag System:
DTC B1062 / B1066: Side-Air Bag Circuit Low ResistanceS6RW0D8204054
DTC B1062: Driver Side-Air Bag Circuit Low Resistance
DTC B1066: Passenger Side-Air Bag Circuit Low Resistance
Wiring Diagram
Refer to “DTC B1061 / B1065: Side-Air Bag Circuit High Resistance”.
DTC Detecting Condition and Trouble Area
DTC TroubleshootingDTC detecting condition Trouble area
DTC B1062:
Driver side-air bag circuit is less than 1.0 Ω for more than
4 sec.
DTC B1066:
Passenger side-air bag circuit is less than 1.0 Ω for more
than 4 sec.• Driver / passenger side-air bag circuit
• Driver / passenger side-air bag module
•SDM
Step Action Yes No
1Was “Air Bag Diagnostic System Check Flow” performed?Go to Step 2. Go to “Air Bag
Diagnostic System
Check Flow”.
2Side-air bag circuit check
1) Remove applicable driver / passenger side-air bag
(inflator) module from seat back referring to “Side-Air
Bag (Inflator) Module Removal and Installation”.
2) Check for proper connection to applicable side-air bag
(inflator) module at terminal in connector “Q104” or
“Q105”.
3) If OK, then connect special tools (A), (B) and (C) to
applicable side-air bag (inflator) connector “Q104” or
“Q105”.
Special tool
(A): 09932–76010
(B): 09932–75010
(C): 09932–78310
4) Check SDM for DTC.
With ignition switch turned ON, is DTC B1062 or B1066 still
indicated?Go to Step 3. Replace side-air bag
(inflator) module
referring to “Side-Air
Bag (Inflator) Module
Removal and
Installation”.
“Q104”, “Q105”
STEERING WHEEL(B) (C)
(A)
I7RW01822077-01