cable SUZUKI SX4 2006 1.G Service Workshop Manual

Downloaded from www.Manualslib.com manuals search engine Air Bag System: 8B-82
NOTE
Upon completion of inspection and repair work, perform the following items.
• Reconnect all air bag system components, ensure all components are properly mounted.
• Clear DTCs referring to “DTC Clearance”, if any.
• Repeat “Air Bag Diagnostic System Check” to confirm that the trouble has been corrected.

3Floor harness circuit check for wagon model
1) With ignition switch turned OFF, remove rear inner trim
of right side and disconnect “L395” connector.
2) Check for proper connection to applicable side curtain-
air bag at terminal in “L395” connector.
3) If OK, release shorting bar in SDM connector inserting
release tool (1) included in special tool (A).
Special tool
(A): 09932–76010
4) Measure resistance between “L04-19” terminal and body
ground, and between “L04-20” terminal and body ground
(for DTC B1363).
5) Measure resistance between “L04-21” terminal and body
ground, and between “L04-22” terminal and body ground
(for DTC B1367).
Is each measured resistance infinity?DTC B1363: Repair
“YEL/GRN” or “YEL/
BLU” circuit for short to
ground at driver curtain-
air bag harness.
DTC B1367: Repair
“BLK/YEL” or “BRN/
YEL” circuit for short to
ground at passenger
curtain-air bag harness.DTC B1363: Repair
“YEL/GRN” or “YEL/
BLU” circuit for short to
ground at floor harness.
DTC B1367: Repair
“BLK/YEL” or “BRN/
YEL” circuit for short to
ground at floor harness. Step Action Yes No
“L04-20” “L04-21” “L04-19”“L04-22”“L395”
1
(A)
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Downloaded from www.Manualslib.com manuals search engine 8B-83 Air Bag System:
DTC B1364 / B1368: Curtain-Air Bag Circuit Shorted to Power SupplyS6RW0D8204065
DTC B1364: Driver Curtain-Air Bag Circuit Shorted to Power Supply
DTC B1368: Passenger Curtain-Air Bag Circuit Shorted to Power Supply
Wiring Diagram
Refer to “DTC B1361 / B1365: Curtain-Air Bag Circuit High Resistance”.
DTC Detecting Condition and Trouble Area
DTC TroubleshootingDTC detecting condition Trouble area
DTC B1364:
Driver curtain-air bag circuit has been shorted to power
circuit for more than 4 sec.
DTC B1368:
Passenger curtain-air bag circuit has been shorted to
power circuit for more than 4 sec.• Driver / passenger curtain-air bag circuit
•SDM
Step Action Yes No
1Was “Air Bag Diagnostic System Check Flow” performed?Go to Step 2. Go to “Air Bag
Diagnostic System
Check Flow”.
2Driver / passenger curtain-air bag circuit check
1) With ignition switch turned OFF, remove rear quarter
upper trim of applicable side and disconnect applicable
side curtain-air bag (inflator) module connector.
2) Disconnect SDM connector “L04”.
3) Check for proper connection to SDM connector at
terminal “L04-19” and “L04-20” (for DTC B1364) or
terminal “L04-21” and “L04-22” (for DTC B1368).
4) Check for proper connection to applicable side curtain-
air bag (inflator) module its connector at terminal in its
connector.
5) If OK, release shorting bar in SDM connector inserting
release tool (1) included in special tool (A).
Special tool
(A): 09932–76010
6) With ignition switch turned ON, measure voltage
between “L04-19” terminal and body ground, and
between “L04-20” terminal and body ground (for DTC
B1364).
7) Measure voltage between “L04-21” terminal and body
ground, and between “L04-22” terminal and body ground
(for DTC B1368).
Is each measured voltage 0 V?Substitute a known-
good SDM and recheck.Go to Step 3.
“L04-20” “L04-21” “L04-19”“L04-22”
1
(A)
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Downloaded from www.Manualslib.com manuals search engine Air Bag System: 8B-84
NOTE
Upon completion of inspection and repair work, perform the following items.
• Reconnect all air bag system components, ensure all components are properly mounted.
• Clear DTCs referring to “DTC Clearance”, if any.
• Repeat “Air Bag Diagnostic System Check” to confirm that the trouble has been corrected.

3Floor harness circuit check for wagon model
1) With ignition switch turned OFF, remove rear inner trim
of right side and disconnect “L395” connector.
2) Check for proper connection to applicable side curtain-
air bag at terminal in “L395” connector.
3) If OK, release shorting bar in SDM connector inserting
release tool (1) included in special tool (A).
Special tool
(A): 09932–76010
4) With ignition switch turned ON, measure voltage
between “L04-19” terminal and body ground, and
between “L04-20” terminal and body ground (for DTC
B1364).
5) Measure voltage between “L04-21” terminal and body
ground, and between “L04-22” terminal and body ground
(for DTC B1368).
Is each measured voltage 0 V?DTC B1364: Repair
“YEL/GRN” or “YEL/
BLU” circuit for short to
power supply at driver
curtain-air bag harness.
DTC B1368: Repair
“BLK/YEL” or “BRN/
YEL” circuit for short to
power supply at
passenger curtain-air
bag harness.DTC B1364: Repair
“YEL/GRN” or “YEL/
BLU” circuit for short to
power supply at floor
harness.
DTC B1368: Repair
“BLK/YEL” or “BRN/
YEL” circuit for short to
power supply at floor
harness. Step Action Yes No
“L04-20” “L04-21” “L04-19”“L04-22”“L395”
1
(A)
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Downloaded from www.Manualslib.com manuals search engine 8B-87 Air Bag System:
Contact Coil Cable and Its Circuit CheckS6RW0D8204050
Troubleshooting
Step Action Yes No
1Driver air bag circuit check
1) Remove driver air bag (inflator) module referring to
“Driver Air Bag (Inflator) Module Removal and
Installation”.
2) With ignition switch turned OFF, disconnect SDM
connector “L04”.
3) Release shorting bar in SDM connector inserting release
tool (1) included in special tool (A).
Special tool
(A): 09932–76010
4) Measure resistance between “L04-3” and “L04-4”
terminals.
Is each measured resistance infinity?Go to Step 2. Check defective wire
harness.
If wire is OK, replace
contact coil.
2Contact coil circuit (driver air bag circuit) check
1) Remove contact coil referring to “Contact Coil Cable
Assembly Removal and Installation in Section 6B”.
2) Measure resistance between “A” terminal of driver air
bag connector (1) and “a” terminal of contact coil
connector (2).
3) Measure resistance between “B” terminal of driver air
bag connector (1) and “b” terminal of contact coil
connector (2).
Special tool
(A): 09932–76010
Is each measured resistance 1
Ω or less?Go to Step 3 or 4. Replace contact coil.
“L04-4”
“L04-3”
1,(A)(A)
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1
AB
(A)ba
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Downloaded from www.Manualslib.com manuals search engine 8B-91 Air Bag System:
CAUTION!
After detecting one time of such collision as
to meet deployment conditions, the SDM
must not be used.
Refer to “Air Bag Diagnostic System Check”
when checking the SDM.

Accident with Deployment / Activation – Component
Replacement
When driver and passenger air bags are deployed, the
following components must be replaced.
• Driver and passenger air bag (inflator) modules
• Driver and passenger seat belt pretensioners
• SDM after detecting such collision as to meet
deployment conditions
• Forward impact-sensor
• Instrument panel
When side-air bag and side curtain-air bag are deployed,
the following components must be replaced.
• Deployed side-air bag (inflator) module
• Deployed side curtain-air bag (inflator) module
• Side impact-sensor
•SDM
Accident with or without Deployment / Activation –
Component Inspections
Certain air bag and restraint system components must
be inspected after any crash, whether the air bag system
activated or not. If any faulty condition is found in the
following checks, replace faulty part.
Those components are:
• Steering column (1) and shaft joints
– Check for length, damage and bend according to
“Checking Steering Column for Accident Damage in
Section 6B”.
• Steering column bracket (2) and capsules
– Check for damage and bent.
• Steering wheel and driver air bag (inflator) module
– Check for damage or air bag (inflator) module
fitness.
– Check trim cover (pad surface) for cracks.
– Check wire harness and connector for damage or
tightness.• Contact coil assembly
– Check wire harness and connectors for damage or
tightness.
– Check contact coil case for damage.
– Check contact coil circuit referring to “Contact Coil
Cable and Its Circuit Check”.
• Instrument panel member and reinforcement
– Check for any distortion, bending, cracking or other
damage.
– Check instrument panel for cracks or deformities.
• Passenger air bag (inflator) module
– Check for dents, cracks, damage or fitness.
– Check harness and connector for damage or
tightness.
•SDM
– Check for external damage such as deformation,
scratch, crack, peeled paint, etc.
– Check SDM for a cause in itself preventing its
proper installation. (There is a gap between SDM
and SDM plate, or it cannot be fixed securely.)
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2
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I5RW0A820058-03

Downloaded from www.Manualslib.com manuals search engine 8B-93 Air Bag System:
Repair Instructions
Disabling Air Bag SystemS6RW0D8206001
1) Turn steering wheel so that vehicle’s wheels (front
tires) are pointing straight ahead.
2) Disconnect negative (–) cable at battery.
3) Turn ignition switch to “LOCK” position and remove
key.
4) Remove “A/B” fuse from junction block assembly.
5) Remove driver side front pillar lower trim and
disconnect yellow connector (1) for driver air bag as
follows.
a) Release locking of lock slider (2).
b) After unlocked, disconnect connector.
6) Remove passenger side front pillar lower trim and
disconnect yellow connector (3) for passenger air
bag as follows.
a) Release locking of lock slider (2).
b) After unlocked, disconnect connector.
7) Side-air bag (inflator) model:
Disconnect yellow connector of side-air bag (inflator)
module under front seat cushion (1).
a) Release locking of lock slider (2).
b) After unlocked, disconnect connector.8) Side curtain-air bag (inflator) model:
Remove quarter inner trim and disconnect yellow
connector (1) of side curtain-air bag (inflator)
module.
a) Release locking of lock slider (2).
b) After unlocked, disconnect connector.
NOTE
With “A/B” fuse removed and ignition switch
ON, “AIR BAG” warning light will be ON.
This is normal operation and does not
indicate air bag system malfunction.

Enabling Air Bag SystemS6RW0D8206002
1) Confirm that battery negative (–) cable is
disconnected.
2) Turn ignition switch to “LOCK” position and remove
key.
3) Connect yellow connector (1) of driver air bag
(inflator) module by pushing connector till click is
heard from it.
4) Connect yellow connector (1) of passenger air bag
(inflator) module by pushing connector till click is
heard from it.
1
a)
b)
2
3
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1
2
a)
b)
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1
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1
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Downloaded from www.Manualslib.com manuals search engine Air Bag System: 8B-94
5) Install driver and passenger side front pillar lower
trim.
6) Side-air bag (inflator) model:
Connect yellow connector (1) of side-air bag
(inflator) module by pushing connector till click is
heard from it.
7) Side curtain-air bag (inflator) model:
Connect yellow connector (1) of side curtain-air bag
(inflator) module by pushing connector till click is
heard from it.
8) Install right-side rear quarter lower trim.
9) Install “A/B” fuse to fuse box.
10) Connect negative (–) cable at battery.
11) Turn ignition switch to ON position and verify that
“AIR BAG” warning light flashes 6 times and then
turns OFF. If it does not operate as described,
perform “Air Bag Diagnostic System Check”.
SDM Removal and InstallationS6RW0D8206003
WARNING!
During service procedures, be very careful
when handling a Sensing and Diagnostic
Module (SDM).
Be sure to read “Precautions on Service and
Diagnosis of Air Bag System” before starting
to work and observe every precaution during
work. Neglecting them may result in personal
injury or inactivation of the air bag system
when necessary.

Removal
1) Disconnect negative (–) cable at battery.
2) Disable air bag system referring to “Disabling Air
Bag System”.
3) Remove console box referring to “Console Box
Components in Section 9H”.
4) Remove G sensor referring to “G Sensor Removal
and Installation (4WD Model) in Section 4E” and its
bracket (1).
5) Disconnect SDM connector (1) from SDM (2).
6) Remove SDM (2) from vehicle.
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2. SDM
A: Forward
1
2
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2
1
A
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Downloaded from www.Manualslib.com manuals search engine 8B-95 Air Bag System:
Installation
1) Check that none of the following faulty conditions
exists.
• Bend, scratch, deformity in vehicle body where
SDM is mounted.
• Foreign matter or rust on mating surface of vehicle
body where SDM is mounted.
2) Install SDM (2) to vehicle.
CAUTION!
Ensure that arrow on the SDM is pointing
toward the front of the vehicle.

3) Tighten SDM bolts (1) to specified torque.
Tightening torque
SDM bolt (a): 9 N·m (0.9 kgf-m, 6.5 lb-ft)
4) Connect SDM connector (2) to SDM (3) securely.
5) Install G sensor bracket (1) to floor panel.6) Install G sensor referring to “G Sensor Removal and
Installation (4WD Model) in Section 4E”.
7) Install console box upper cover.
8) Enable air bag system referring to “Enabling Air Bag
System”.
9) Connect negative (–) cable at battery.
SDM InspectionS6RW0D8206004
WARNING!
During service procedures, be very careful
when handling a Sensing and Diagnostic
Module (SDM).
Be sure to read “Precautions on Service and
Diagnosis of Air Bag System” before starting
to work and observe every precaution during
work. Neglecting them may result in personal
injury or inactivation of the air bag system
when necessary.

CAUTION!
• Do not connect a tester whatever type it
may be.
• Never repair or disassemble SDM.
• If SDM has been dropped, it should be
replaced.

If any faulty condition is found in the following checks,
replace.
• Check SDM and SDM plate for dents, cracks or
deformation.
• Check SDM connector for damage, cracks or lock
mechanism.
• Check SDM terminal for bend, corrosion or rust.
Driver Air Bag (Inflator) Module Removal and
Installation
S6RW0D8206005
WARNING!
When handling an air bag (inflator) module,
be sure to read “Precautions on Handling
and Storage of Air Bag System Components”
and observe each instruction. Failure to
follow them could cause a damage to the air
bag (inflator) module or result in personal
injury.

A: Forward
2. SDM
23 A1, (a)
I4RS0A820107-01
1
2
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Downloaded from www.Manualslib.com manuals search engine Air Bag System: 8B-96
Removal
1) Disconnect negative (–) cable at battery.
2) Disable air bag system. Refer to “Disabling Air Bag
System”.
3) Loosen driver air bag (inflator) module mounting
bolts (1) till it turns freely, pull them out and fix them
to bolt clamps.
4) Remove air bag (inflator) module from steering
wheel.
5) Disconnect driver air bag (inflator) module connector
(1) of driver air bag (inflator) module and horn
connector (2) (if equipped) as shown in figure.
a) Unlock lock button (3).
b) With lock button unlocked, disconnect connector.
WARNING!
Special care is necessary when handling and
storing a live (undeployed) air bag (inflator)
module. Observe “Precautions on Handling
and Storage of Air Bag System
Components”. Otherwise, personal injury
may result.

Installation
1) Connect horn connector (1) securely (if equipped).
2) Connect driver air bag (inflator) module connector
(2) to driver air bag (inflator) module (3) securely as
shown in figure.
a) Connect connector.
b) Lock connector with lock button.
3) Install driver air bag (inflator) module (1) to steering
wheel (2), taking care so that no part of wire harness
is caught between them.
4) Make sure that clearance between module (1) and
steering wheel (2) is uniform all the way.
5) Tighten driver air bag (inflator) module mounting bolt
(left side) (3) to specified torque first and then driver
air bag (inflator) module mounting bolt (right side) (4)
to specified torque.
Tightening torque
Driver air bag (inflator) module mounting bolt
(a): 9 N·m (0.9 kgf-m, 6.5 lb-ft)
6) Enable air bag system. Refer to “Enabling Air Bag
System”.
7) Connect negative (–) cable at battery.
I3JA01820031-01
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2
a)
b)3
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b)
a)3
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Downloaded from www.Manualslib.com manuals search engine Air Bag System: 8B-104
Removal
1) Disconnect negative (–) cable at battery.
2) Disable air bag system referring to “Disabling Air
Bag System”.
3) Remove front bumper referring to “Front Bumper
and Rear Bumper Components in Section 9K”.
4) Disconnect forward impact-sensor connector (1)
sliding connector outer (2) as shown.
5) Remove forward impact-sensor bolt (3) and forward
impact-sensor (4) from apron-side-member (driver
side) (5).
Installation
CAUTION!
Proper operation of forward impact-sensor
requires sensor be rigidly attached to vehicle
structure and that the arrow on sensor be
pointing toward the front of the vehicle.

1) Check that none of the following faulty conditions
exists.
• Bend, deformity or rust of front panel.
• Foreign matter on mating surface of sensor.
2) Install forward impact-sensor (1) to apron-side-
member (driver side) (3) and tighten mounting bolt
(2) to specified torque.
Tightening torque
Forward impact-sensor mounting bolt (a): 9 N·m
(0.9 kgf-m, 6.5 lb-ft)3) Connect forward impact-sensor connector (4) by
pushing connector till click is heard from it.
4) Install front bumper referring to “Front Bumper and
Rear Bumper Components in Section 9K”.
5) Enable air bag system referring to “Enabling Air Bag
System”.
6) Connect negative (–) cable at battery.
Forward Impact-Sensor InspectionS6RW0D8206014
WARNING!
During service procedures, be very careful
when handling a sensor.
• Never strike or jar a sensor.
• A sensor and mounting bracket bolts must
be carefully torqued to assure proper
operation. Under loose connection, it
could cause improper operation of the air
bag system.

CAUTION!
• Never disassemble forward impact-sensor.
• Sensor should be replaced when it was
dropped from a height of 90 cm (3 ft) or
more.

• Check sensor for dents, cracks or deformation.
• Check sensor connector (sensor side and harness
side) and sensor connector lock mechanism for
damage or crack.
• Check connector terminals for bend, corrosion or rust.
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2, (a)
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