cable SUZUKI SX4 2006 1.G Service Workshop Manual

Downloaded from www.Manualslib.com manuals search engine Lighting Systems: 9B-24
Turn Signal Light Switch (in Lighting Switch)
Removal and Installation
S6RW0D9206009
For removal and Installation, refer to “Headlight Switch
(in Lighting Switch) Removal and Installation”.
Turn Signal Light Switch (in Lighting Switch)
Inspection
S6RW0D9206010
Check for continuity between terminals at each switch
position. If check result is not as specified, replace
switch.
Turn Signal and Hazard Warning Relay Removal
and Installation
S6RW0D9206011
Removal
1) Disconnect negative (–) cable at battery.
2) Remove junction block assembly (1) referring to
“BCM (Included in Junction Block) Removal and
Installation in Section 10B”.
3) Remove turn signal and hazard warning relay (2).
Installation
Reverse removal procedure for installation.
[A]: Other than RHD without rear for light
[B]: RHD without rear fog light
[C]: Terminal
[D]: Switch position
3 12
3 2 13 2 1
[C]
[D]
[A] [B]
N
N
I5JB0D920018-01
2
1
I7RW01920008-01

Downloaded from www.Manualslib.com manuals search engine 9B-25 Lighting Systems:
Turn Signal and Hazard Warning Relay
Inspection
S6RW0D9206012
1) Connect turn signal and hazard warning relay (1),
battery (2) and six test bulbs ((12V, 21W) (3) and 12
V, 5W (4)) as shown.
2) Check turn L circuit
Connect terminal “5” and battery negative (–)
terminal by a jumper wire.
Check left side bulbs (1) for flashing cycle.
If check result is not as specified, replace turn signal
and hazard warning relay.
Reference flashing cycle
60 – 120 cycle/minute
3) Check turn R circuit
Connect terminal “6” and battery negative (–)
terminal by a jumper wire.
Check right side bulbs (1) for flashing cycle.
If check result is not as specified, replace turn signal
and hazard warning relay.
Reference flashing cycle
60 – 120 cycle/minute4) Check Hazard ON circuit
Connect terminal “8” and battery negative (–)
terminal by a jumper wire.
Check all bulbs (1) for flashing cycle.
If check result is not as specified, replace turn signal
and hazard warning relay.
Reference flashing cycle
60 – 120 cycle/minute
License Light Assembly Removal and
Installation
S6RW0D9206013
Removal
1) Disconnect negative (–) cable at battery.
2) Remove rear end door license garnish referring to
“Rear End Door Lock Assembly Components in
Section 9F”.
3) Disconnect coupler (1) from license light.
4) Push locking part to arrow direction, and then
remove license light.
Installation
Reverse removal procedure for installation.
2 4
33
3
87
12
654
1
I4RS0A920014-01
13
87
12
654
I4RS0A920015-01
3
87
12
6541
I4RS0A920016-01
2. License light socket
3. License light lens
4. License light bulb
5. License light socket cover
3
87
12
6
5411
I4RS0A920017-01
2
34
5
2 1
I5RW0A920012-01

Downloaded from www.Manualslib.com manuals search engine Lighting Systems: 9B-26
Front Fog Light Assembly Removal and
Installation (If Equipped)
S6RW0D9206014
WARNING!
• To avoid danger of being burned, don’t
touch when the bulb is hot.
• Don’t touch glass surface of bulb to avoid
deteriorate as the case may be unclear
when bulb light on at dirty condition.

Removal
1) Disconnect negative (–) cable at battery.
2) Remove front bumper. Refer to “Front Bumper and
Rear Bumper Components in Section 9K”.
3) Disconnect coupler from fog light (1).
4) Detach fog light pushing clips to arrow direction.
Installation
Reverse removal procedure for installation nothing the
following:
• After installing, adjust aiming referring to “Front Fog
Light Aiming Adjustment with Screen (If Equipped)”.
Front Fog Light Switch Inspection (If Equipped)S6RW0D9206016
NOTE
Front fog lights light up only when headlight
switch is in HEADLIGHT position (low or high
beams) or SMALL position. Front fog lights
turn OFF automatically when headlight
switch is turned to OFF position. If front fog
light switch holds ON position, front fog
lights turn ON automatically when headlight
switch is tuned to HEADLIGHT position (low
or high beams) or SMALL position again.

Check for continuity between terminals at each switch
position. If check result is not as specified, replace
switch.
Front Fog Light Aiming Adjustment with Screen
(If Equipped)
S6RW0D9206018
Basic Aiming
NOTE
• Unless otherwise obligated by local
regulations, adjust front fog light aiming
according to the following procedure.
• An example in case that the light-to-wall
distance 10 m is shown in the illustration.
The beam descending distance “H” is
calculated when “a” is 10 m with the
specification angle “b” (1.14°).

1) Make sure the following items.
• Place vehicle on a flat surface in front of blank wall
(screen) (1) ahead of front fog light surface.
Distance between screen and front fog light
“a”: 10 m (32.8 ft.)
• Adjust air pressure of all tired to the specified
value respectively.
• Bounce vehicle body up and down by hand to
stabilize suspension.
• Carry out aiming with a driver aboard.
Driver’s weight
75 kg (165 lb)
1
I6RW0B920006-01
1
2
3
4
5
Switch PositionTerminal
ON (PUSH IN)231
54
OFF
I4RS0A920021-01

Downloaded from www.Manualslib.com manuals search engine 9B-29 Lighting Systems:
Height Sensor Removal and Installation (If
Equipped)
S6RW0D9206027
Removal
CAUTION!
• Do not remove bracket (4) and link (3) from
height sensor (2). Removal will spoil its
original function. If faulty condition is
found, replace it with new one in a set.
• If height sensor was dropped from a height
of 30 cm (0.9 ft) or more, replace it with
new one.

1) Disconnect negative (–) cable at battery.
2) Disconnect height sensor connector (1) from height
sensor (2).
3) Remove front and rear height sensor (2) with its
bracket (4) from suspension frame (6) or rear floor
center cross member (7) and lower arm (5).Installation
For installation, reverse removal procedure noting the
following.
• Check that bracket and link of height sensor are not
deformed.
• Tighten height sensor bolts and nuts to specified
torque.
Tightening torque
Height sensor bolt (a): 5.5 N·m (0.6 kgf-m, 4.0 lb-ft)
Height sensor nut (b): 13 N·m (1.3 kgf-m, 9.5 lb-ft)
• Connect connector securely.
• After installation, initialize headlight auto leveling
system referring to “Initialization of Headlight Auto
Leveling System”.
[A]: Front [B]: Rear
12
7
[B] [A]
4
3
2
6
3
5
5
1
4
4
4
I6RW0C920022-01
[A]: Front [B]: Rear
[B] [A]
(b)
(a)
(a)
(a)
I6RW0C920023-01

Downloaded from www.Manualslib.com manuals search engine Lighting Systems: 9B-30
Height Sensor and Its Circuit Inspection (If
Equipped)
S6RW0D9206028
1) Remove front or rear height sensor from vehicle
referring to “Height Sensor Removal and Installation
(If Equipped)”.
2) Connect connector to height sensor.
3) Vary position of height sensor link (1) and measure
voltage between terminals of headlight leveling
control module (4) as described below.
• For front height sensor
Between “G14-20” and “G14-22” terminals of
headlight leveling control module.
• For rear height sensor
Between “G14-19” and “G14-21” terminals of
headlight leveling control module.
If check result is not as specified, perform
inspections of power supply, ground and signal
circuits of front or rear height sensor which is
described under “Inspection of Headlight Leveling
Control Module and Its Circuit (Headlight Auto
Leveling System)”. If circuits are OK, replace
height sensor.
Height sensor output voltage
Full bound position (2): about 0.5 V
Full rebound position (3): about 4.5 V
Headlight Leveling Control Module Removal
and Installation (If Equipped)
S6RW0D9206029
Removal
1) Disconnect negative (–) cable at battery.
2) Remove glove box.
3) Disconnect connector (1) from headlight leveling
control module (2).
4) Remove headlight leveling control module with its
bracket from steering support member (3).
Installation
For installation, reverse removal procedure noting the
following.
• Connect connector securely.
• After replacing headlight leveling control module with
new one, initialize headlight auto leveling system
referring to “Initialization of Headlight Auto Leveling
System”.
Initialization of Headlight Auto Leveling SystemS6RW0D9206030
Initialization of the headlight auto leveling system is to
make the headlight leveling control module learn signals
which are fed from the height sensors when the vehicle
is at the standard height. Standard height means the
height of the vehicle with a driver but without load in it.
Initialization of the headlight auto leveling system is
required when any of the following works has been
performed.
• Replacement of headlight leveling control module
• Removal of front and/or rear height sensor link from
lower arm
• Removal of front and/or rear height sensor from
suspension frame
• Replacement of front and/or rear height sensor
[A]: Front [B]: Rear
[A] [B]
4
G14
10 11 12 13 16 17 18 19 2031 5 6 9
21 22 23 24
V
2
3 1
2
3
1
I6RW0C920024-01
23 1
I6RW0C920025-01

Downloaded from www.Manualslib.com manuals search engine 9B-31 Lighting Systems:
Without initialization of the headlight auto leveling
system, it is not possible to obtain its proper function.
Also, if the headlight auto leveling system is not
initialized after replacing the headlight leveling control
module, the headlight leveling warning light in the
combination meter flashes.
1) Observe the following instructions.
• Park vehicle on level ground.
• Adjust air pressure of all tires to the specified
value respectively.
• Bounce vehicle body up and down by hand to
stabilize suspension.
2) Turn ignition switch to ON position.
3) Perform “Headlight Leveling Warning Light Check”.
4) Connect service wire (2) to terminals of diagnosis
connector (1).
5) Perform Steps a) through b) described blow within
20 seconds after Step 4).
a) Turn lighting switch (3) to “HEAD” position and
then turn lighting switch to OFF position.
b) Repeat Step a) 2 times.
6) Confirm that headlight leveling warning light flashes
3 times and turns off, which indicates that system
initialization was completed properly. If it does not
turn off after flashing 3 times, it means initialization
was not successful. In such case, turn off ignition
switch and perform Steps 1) to 6) again.Auto-On Headlight Sensor Inspection (If
Equipped)
S6RW0D9206031
1) Disconnect negative (–) cable at battery.
2) Remove auto-on headlight sensor (1) located on the
passenger side of the dashboard (2). Be careful not
to damage the sensor (1) and dashboard by using
rag (3).
3) Measure voltage between white wire terminal and
black wire terminal at the following condition.
If measured voltage is out of specification, replace
sensor.
Auto-on headlight sensor voltage specifications
Cover the sensor lens with hand: 0.4 V
Light the sensor lens with incandescent lamp
100 W: 3 – 4.5 V3
1
2
I6RW0C920021-01
1
I6RW0C920009-01
2
1
3I5JB0A920038-01
I5JB0A920039-01

Downloaded from www.Manualslib.com manuals search engine 9C-14 Instrumentation / Driver Info. / Horn:
Repair Instructions
Ignition Switch Removal and InstallationS6RW0D9306001
Removal
1) Disconnect negative cable at battery.
2) Confirm that ignition key is removed.
3) Remove dash side trim (4) and steering column hole
cover (1).
4) Turn steering wheel to remove steering column
cover screws (3) and then remove steering column
covers (2).
5) Remove steering column mounting nuts referring to
Step 7) under “Removal” of “Steering Column
Removal and Installation in Section 6B”.
6) Disconnect couplers (1) from ignition switch (2).
7) Remove ignition switch (2) from key cylinder (3).
Installation
Reverse removal procedure noting the following.
Tighten steering column mounting nuts referring to Step
2) under “Installation” of “Steering Column Removal and
Installation in Section 6B”.
Ignition Switch InspectionS6RW0D9306002
• Check for continuity between terminals at each switch
position. If check result is not as specified, replace
switch.
Combination Meter Removal and InstallationS6RW0D9306003
Removal
1) Disconnect negative (–) cable at battery.
2) Remove dash side trim (1) and steering column hole
cover (2).
2
3
1
4I7RW01930006-01
11
2
3
I4RS0A930008-01
PositionTerminal
LOCK
ACC
ON
START OUT
INK2 K1 ST IG2 IG1 ACC B1 B2
Ignition knob switch
(with keyless start system only)
ACC
IG1IG2
ST
B2
B1K2
K1
P2
P1
Terminal
OFF (ignition knob switch released)
ON (ignition knob switch pushsed)P1 P2
Key
I5RS0D930003-02
21I7RW01930007-01

Downloaded from www.Manualslib.com manuals search engine Instrumentation / Driver Info. / Horn: 9C-17
Outside Air Temperature Sensor Removal and
Installation (If Equipped)
S6RW0D9306013
Removal
1) Disconnect negative (–) cable at battery.
2) Remove front bumper referring to “Front Bumper
and Rear Bumper Components in Section 9K”.
3) Disconnect connector from outside air temperature
sensor.
4) Remove outside air temperature sensor (1) from
front bumper member.
Installation
Reverse removal procedure for installation.
Outside Air Temperature Sensor Inspection (If
Equipped)
S6RW0D9306014
Measure resistance of outside air temperature sensor
using an ohmmeter.
If resistance is out of specification, replace outside air
temperature sensor.
Outside air temperature sensor resistance
1.61 kΩ – 1.79 kΩ at 25 °C (77 °F)
Instrument Panel Removal and InstallationS6RW0D9306015
WARNING!
Refer to “Air Bag Warning in Section 00”
before starting service work.

Removal
1) Disconnect negative cable at battery.
2) Disable air bag system referring to “Disabling Air
Bag System in Section 8B”.
3) Remove dash side trims (4) and steering column
hole cover (1).
4) Turn steering wheel to remove steering column
cover screws (3).
5) Remove steering column covers (2).
6) Remove glove box (1).
7) Remove hood latch release lever (2).
8) Remove console box referring to “Console Box
Components in Section 9H”.
9) Remove instrument panel center lower bracket bolts
(1).
“A”: Resistance “B”: Temperature
1
I5RW0A930012-01
“B” “A”5.50
1.70
0
3225
77
F
I4RS0A930017-01
2
3
1
4I7RW01930010-01
2
1I4RS0B930008-01
1
I5RW0A930014-01

Downloaded from www.Manualslib.com manuals search engine 9C-18 Instrumentation / Driver Info. / Horn:
10) Remove front pillar trims (1).
11) Disconnect instrument panel harness connectors,
heater control cables and antenna cable for
instrument panel removal.
12) Remove steering column assembly referring to
“Steering Column Removal and Installation in
Section 6B”.
13) Remove instrument panel ground wire.
14) Remove instrument panel mounting bolts (1).
15) Remove instrument panel (2) with steering support
member (3) and instrument panel harness.Installation
Reverse removal procedure noting the following.
• When installing each part, be careful not to catch any
cable or wiring harness.
• Tighten instrument panel mounting bolts to specified
torque.
Tightening torque
Instrument panel mounting bolt (a): 23 N·m (2.3
kgf-m, 17.0 lb-ft)
• Install steering column assembly referring to “Steering
Column Removal and Installation in Section 6B”.
• Enable air bag system referring to “Enabling Air Bag
System in Section 8B”.
Information Display (Clock) Removal and
Installation
S6RW0D9306016
Removal
1) Remove audio unit referring to “Audio Unit Removal
and Installation (If Equipped)”.
2) Remove center ventilation louver (1) from instrument
panel and then disconnect hazard switch connector.
1
I7RW01930011-01
11
3
2I5RW0A930016-01
(a)
(a)
I5RW0A930017-01
1
I5RW0A930018-01

Downloaded from www.Manualslib.com manuals search engine Instrumentation / Driver Info. / Horn: 9C-19
3) Remove information display (clock) (1) from
instrument panel (2) pulling it in arrow direction
shown in figure.
4) Disconnect information display coupler.
Installation
Reverse removal procedure.
Audio Unit Removal and Installation (If
Equipped)
S6RW0D9306017
Removal
1) Disconnect negative (–) cable at battery.
2) Remove instrument panel center garnish trims (1).
3) Remove 4 mounting screws (1).
4) Disconnect electrical connectors from audio unit.
5) Remove audio unit (2) from instrument panel.
Installation
Reverse removal procedure.
Front Speaker Removal and Installation (If
Equipped)
S6RW0D9306018
Removal
1) Remove front door trim referring to Step 1) to 3) of
“Front Door Glass Removal and Installation in
Section 9E”.
2) Remove 3 front speaker mounting screws (1).
3) Remove front speaker (2) from front door panel (3).
4) Disconnect front speaker coupler from front speaker
(2).
Installation
Reverse removal procedure.
Rear Speaker Removal and Installation (If
Equipped)
S6RW0D9306019
Removal
1) Remove rear door trim referring to Step 1) to 3) of
“Rear Door Glass Removal and Installation in
Section 9E”.
2) Remove 3 rear speaker mounting screws (1).
3) Remove rear speaker (2) from rear door panel (3).
4) Disconnect rear speaker coupler from rear speaker
(2).
Installation
Reverse removal procedure.
1 2
I5RW0A930019-01
1
I5RW0A930020-03
1
2
I5RW0A930021-01
1 2
3
I4RS0A930027-01
1 2
3
I4RS0A930027-01