rear SUZUKI SX4 2006 1.G Service Workshop Manual

Downloaded from www.Manualslib.com manuals search engine 9E-17 Glass / Windows / Mirrors:
4) Remove door outer garnish (1).
5) Remove door outer weather-strip (2).
6) Remove door inner weather-strip (3).
7) Remove door trim bracket (1).
8) Remove door sealing cover (2).
9) Detach rear part of glass run (2) with rear door sash
(1).10) Remove door glass as shown.
Installation
Reverse removal procedure noting the following
instructions.
• If there is deformity for glass run, replace it with a new
one.
• Secure door sealing cover (1) with adhesive (2).
• Install rear door trim.
Rear door trim attaching order
(1) → (2) → (3) → (4) → (5) → (6) → (7) → (8)
“A”
1
2
“A”
I5RW0A950025-01
3
2
1I5RW0A950026-03
2
1
I5RW0A950027-02
I5RW0A950028-01
2
1
I5RW0A950029-04
“A”
“A”
“A”
“A”“A”“A”
“A”
“A”“A”
21 3
4
5
678
I5RW0A950030-02

Downloaded from www.Manualslib.com manuals search engine Glass / Windows / Mirrors: 9E-18
Rear Door Window Regulator Removal and
Installation
S6RW0D9506015
Removal
1) Remove door glass referring to “Rear Door Glass
Removal and Installation”.
2) Disconnect power window motor lead wire at
coupler.
3) Loosen regulator mounting screws, and then remove
rear window regulator (1).
Installation
Reverse removal procedure noting the following.
• Apply grease to sliding and rotating portions of
window regulator.
: Grease 99000–25011 (SUZUKI Super Grease A)
• Tighten rear door window regulator attaching screws.
Rear door window regulator screw tightening
order
(1) → (2)
Rear Door Window Regulator InspectionS6RW0D9506016
Check the following point:
• Check regulator sliding and rotating parts.
• Check rollers for wear and damage.
Rear End Door Window Defogger Switch
Inspection
S6RW0D9506017
1) Check rear end door window defogger switch for
operation as follows.
a) Rear end door window defogger switch is built in
HVAC control unit.
Remove HVAC control module (unit) referring to
“HVAC Control Unit Removal and Installation in
Section 7A” or “HVAC Control Module Removal
and Installation in Section 7B”.
b) Check that there is continuity between terminal
(1) and terminal (2) of HVAC control module
(unit) when rear end door window defogger
switch is at ON position. (Rear end door window
defogger switch is kept in push.)
c) Check that there is no continuity between
terminal (1) and terminal (2) of HVAC control
module (unit) when rear end door window
defogger switch is at OFF position.
If check result does not meet the above conditions,
replace HVAC control module (unit).
1
I5RW0A950031-01
2
2
1
I5RW0A950032-01[A]: Manual A/C model
[B]: Auto A/C model
1
1 2
2[A]
[B]
I5RW0A950033-01

Downloaded from www.Manualslib.com manuals search engine 9E-19 Glass / Windows / Mirrors:
Rear End Door Window Defogger Relay
Inspection
S6RW0D9506018
1) Disconnect negative (–) cable from battery.
2) Remove junction block for inspection of rear end
door window defogger relay.
3) Remove rear end door window defogger relay (1)
from junction block (2).
4) Check that there is no continuity between terminal
“c” and “d”. If there is continuity, replace relay.
5) Check that there is continuity between terminals “c”
and “d” when a 12 V battery is connected to
terminals “a” and “b”.
If malfunction is found, replace it with a new one.
Rear End Door Window Defogger Wire
Inspection
S6RW0D9506019
NOTE
• When cleaning rear end door window
glass, use a dry cloth to wipe it along heat
wire (1) direction.
• When cleaning glass, do not use detergent
or abrasive-containing glass cleaner.
• When measuring wire voltage, use a tester
with positive probe (2) wrapped with a tin
foil (3) which should be held down on wire
by finger pressure.

Wire Damage Inspection
1) Start engine.
2) Turn on defogger switch.
3) Measure voltage at the center of each defogger wire
(1), and check defogger wire condition according to
the following table.
If defogger wire open is found, go to next step.
Defogger wire voltage
3. Hood latch release cable
12
2
3
I5RW0A950034-01
ba
c
dc
ad
bI4RS0A950028-01Voltage Circuit
0 – 1 V Defogger wire open between its center
and defogger wire power source terminal
end (2)
4 – 6 V Normal condition
10 – 12 V Defogger wire open between its center
and defogger wire ground terminal end
(3)
I2RH01950002-01
2
1
3
I4RS0A950029-01

Downloaded from www.Manualslib.com manuals search engine Glass / Windows / Mirrors: 9E-20
4) Touch voltmeter negative (–) lead to defogger wire
ground terminal end (1).
5) Touch voltmeter positive (+) lead with a foil strip to
defogger wire power source terminal end (2), then
move it along wire to defogger wire ground terminal
end (1).
The place where voltmeter fluctuates from 10 – 12 V
to 0 – 1 V is where there is open.
If found defective, repair defogger wire referring to
“Rear End Door Window Defogger Wire Repair”.
Rear End Door Window Defogger Wire RepairS6RW0D9506020
1) Use white gasoline for cleaning.
2) Apply masking tape (1) at both upper and lower
sides of heat wire (2) to be repaired.
3) Apply commercially-available repair agent (3) with a
fine-tip brush (4).
4) 2 to 3 minutes later, remove masking tapes (1).
5) Leave repaired heat wire as it is for at least 24 hours
before operating the defogger again.
Power Window Main Switch InspectionS6RW0D9506021
Switch for Driver Side Window
Without Pinching Prevention Function Model
1) Remove driver side door trim referring to step 1) to
3) of “Front Door Glass Removal and Installation”.
2) Remove power window main switch from door trim.
3) Connect 12 V battery positive (+) terminal to terminal
“IG” of power window main switch and its negative (–
) terminal to terminal “E” of power window main
switch.
4) Check for continuity between terminals as shown
below.
If check result is not as specified, replace power
window main switch.
21
I4RS0A950030-01
I2RH01950005-01
I7RW01950004-01

Downloaded from www.Manualslib.com manuals search engine Glass / Windows / Mirrors: 9E-26
Door Mirror Heater Inspection (If Equipped)S6RW0D9506027
1) Remove door trim referring to step 1) to 3) of “Front
Door Glass Removal and Installation”.
2) Disconnect door mirror connector (1).
3) Check for continuity between terminals “a” and “b”.
If no continuity, replace outside mirror.
Door Mirror Heater Switch Inspection (If
Equipped)
S6RW0D9506028
Door mirror heater is operated by rear end door window
defogger switch. Check rear end door window defogger
switch referring to “Rear End Door Window Defogger
Switch Inspection”.
Special Tools and Equipment
Recommended Service MaterialS6RW0D9508001
NOTE
Required service material is also described in the following.
“Front Door Window Components”
“Rear Door Window Components”

a
b1I7RW01950008-01
Material SUZUKI recommended product or Specification Note
Grease SUZUKI Super Grease A P/No.: 99000–25011) / )

Downloaded from www.Manualslib.com manuals search engine 9F-1 Security and Locks:
Body, Cab and Accessories
Security and Locks
General Description
Key Coding ConstructionS6RW0D9601001
Key Usage and Identification
Key is used for ignition and door lock cylinders. Key is cut on both edges to make them reversible.
Key identification is obtained from five character key code stamped on key code tag. Using this key code, key code
cutting combination can be determined from a code list (available to owners of key cutting equipment from suppliers).
Rear End Door Opener System DescriptionS6RW0D9601002
Rear end door opener system consists of rear end door opener switch (1), rear end door opener relay (in BCM), rear
end door lock assembly (2) and BCM (3).
Rear end door opener system is activated by pushing rear end door opener switch after all doors are unlocked by
manual door switch, key cylinder switch, keyless entry transmitter or request switch (5) (if equipped).
When rear end door opener switch pushed rear end door opener relay is ON. Then, BCM releases latch of rear end
door lock assembly from striker and rear end door can be opened.
In addition, in case that rear end door cannot be opened by rear end door opener switch, rear end door can be opened
by emergency lever (4) in rear end door lock assembly.
4
2
1
5
3
[A]
[B]
3
I6RW0C960001-01
[A]: Junction block with BCM type
[B]: Junction block without BCM type

Downloaded from www.Manualslib.com manuals search engine Security and Locks: 9F-2
Component Location
Power Door Lock and Keyless Entry System Component Location (If Equipped)S6RW0D9603001
3
7
4
5
6
1
2
8
9I6RW0C960002-01
1. Keyless entry receiver 4. Front door actuator 7. Door switch
2. Transmitter 5. Rear door actuator 8. BCM (junction block with BCM type)
3. Power door lock switch 6. Rear end door actuator 9. BCM (junction block without BCM type)

Downloaded from www.Manualslib.com manuals search engine Security and Locks: 9F-4
Keyless Entry System Symptom Diagnosis (If Equipped)S6RW0D9604003
NOTE
• Confirm that power door lock system is in good condition before referring to the following possible
causes.
• Check each part in the order from the top of the following list.

Condition Possible cause Correction / Reference Item
All door can not be locked
/ unlocked by only
keyless entry transmitterTransmitter battery deadReplace battery referring to “Replacement of
Transmitter Battery (Other than Keyless Start
Model)”.
Door switch faultyCheck door switch referring to “Door Switch
(Front / Rear Door) Inspection in Section 9C”
and/or “Rear End Door Switch Inspection in
Section 9C”.
Transmitter faultyReplace transmitter.
Key reminder switch in ignition switch
faultyCheck ignition switch referring to “Ignition
Switch Inspection in Section 9C”.
Wiring or grounding faultyRepair circuit.
Keyless entry receiver faultyCheck keyless entry receiver referring to
“Keyless Entry Receiver and Its Circuit
Inspection (If Equipped)”.
BCM faultyReplace after making sure that none of above
parts is faulty.
Turn signal lights can not
be flashed when doors
are locked / unlocked by
keyless entry transmitterTurn signal and hazard warning relay
faultyCheck turn signal and hazard warning relay
referring to “Turn Signal and Hazard Warning
Relay Inspection in Section 9B”.
Wiring or grounding faultyRepair circuit.
BCM faultyReplace after making sure that none of above
parts is faulty.
Interior light does not
light when doors are
unlocked by keyless entry
transmitterWiring or grounding faultyRepair circuit.
BCM faultyReplace after making sure that none of above
parts is faulty.
Hazard warning lights do
not light when doors are
locked/unlocked by
keyless entry transmitterTurn signal and hazard warning relay
faultyCheck turn signal and hazard warning relay
referring to “Turn Signal and Hazard Warning
Relay Inspection in Section 9B”.
Wiring or grounding faultyRepair circuit.
BCM faultyReplace after making sure that none of above
parts is faulty.
Transmitter code can not
be programmed to BCMDoor switch faultyCheck door switch referring to “Door Switch
(Front / Rear Door) Inspection in Section 9C”
and/or “Rear End Door Switch Inspection in
Section 9C”.
Keyless entry receiver faultyCheck keyless entry receiver referring to
“Keyless Entry Receiver and Its Circuit
Inspection (If Equipped)”.
Key reminder switch in ignition switch
faultyCheck ignition switch referring to “Ignition
Switch Inspection in Section 9C”.
Wiring or grounding faultyRepair circuit.
BCM faultyReplace after making sure that none of above
parts is faulty.

Downloaded from www.Manualslib.com manuals search engine 9F-5 Security and Locks:
Keyless Entry System Operation Inspection (If
Equipped)
S6RW0D9604004
NOTE
When performing the this inspection, make
sure to have any of the door once opened /
closed after the ignition key has been
removed from the ignition key cylinder.

1) Confirm that power door lock system operates
normally, refer to “Power Door Lock System
Operation Inspection (If Equipped)”.
2) All doors are closed and unlocked.
3) Check the following operation:
a) Push “lock” button (1) on transmitter (2) or
remote controller once, and check all doors lock
and hazard waning lights flash once.b) Push “unlock” button (3) on transmitter (2) or
remote controller twice, and check all doors
unlock and hazard waning lights flash twice and
interior light turns on several seconds with the
interior light switch in the middle position.
If malfunction is found, go to “Keyless Entry System
Symptom Diagnosis (If Equipped)”.
Door Lock Function of Keyless Start System
Symptom Diagnosis (If Equipped)
S6RW0D9604005
Proceed to “Keyless Start System Symptom Diagnosis in
Section 10E” in case that doors cannot be locked and
unlocked by operating the request switch at the outside
door handle.
Rear End Door Opener System Symptom Diagnosis (If Equipped)S6RW0D9604006
NOTE
• Use of SUZUKI scan tool makes it easy to check whether a faulty condition is on the input side or
output side of BCM. For checking procedure, refer to “Diagnosis Using Output Test Function of
SUZUKI Scan Tool” under “Scan Tool Data in Section 10B”.
• Check each part in the order from the top of the following list.

Rear End Door Opener System Operation Inspection (If Equipped)S6RW0D9604007
1) Unlock all doors by using manual lock switch, keyless entry transmitter, or key cylinder switch.
2) Make sure that latch of rear end door is released from striker when rear end door opener switch is pushed.
If malfunction is found, go to “Rear End Door Opener System Symptom Diagnosis (If Equipped)”.
1
3
2I4RS0B960013-01
Condition Possible cause Correction / Reference Item
Rear end door can not be
openedCircuit fuse blownReplace fuse and check for short circuit.
Rear end door opener switch faultyCheck rear end door opener switch referring to
“Rear End Door Opener Switch Inspection (If
Equipped)”.
Rear end door actuator faultyCheck rear end door actuator referring to
“Power Door Lock Actuator Inspection (If
Equipped)”.
Wiring or grounding faultyRepair circuit.
BCM faultyReplace after making sure that none of above
parts is faulty.

Downloaded from www.Manualslib.com manuals search engine 9F-7 Security and Locks:
7) Remove door latch screws (2) and remove door lock
assembly (3).
Installation
Reverse removal procedure to install front door lock
assembly noting the following instructions.
• Apply grease to sliding parts of door latch assembly.
: Grease 99000–25011 (SUZUKI Super Grease A)
• Tighten door latch screws to specified torque.
Tightening torque
Door latch screw (a): 5.0 N·m (0.5 kgf-m, 4.0 lb-ft)
• Move door latch striker (2) up or down so its center
aligns with the center of groove “A” on the door lock
assembly (1) as shown.
Striker should be moved vertically and placed level.
Do not adjust door lock (1).
Tightening torque
Door latch striker screw (a): 10 N·m (1.0 kgf-m, 7.5
lb-ft)• Move door latch striker (1) sideways to adjust door
outer panel surface (2) flush with rear door outer
panel or body outer panel surface (3) as shown.
• Install door trim referring to “Front Door Glass
Removal and Installation in Section 9E”.
3. Shaft
1
2 3
I4RS0A960006-01
(a)
I4RS0A960008-01
1
2
3
(a)“A”
I5RW0A960005-01
[A]: Front door
[B]: Rear door
I5RW0A960012-01