rear SUZUKI SX4 2006 1.G Service Workshop Manual

Downloaded from www.Manualslib.com manuals search engine 9K-8 Body Structure:
Hole to hole distance
Projection dimension from standard line “A”
Front Suspension Frame
Hole to hole distance
a
b
cdefg
h
ij
“A”
I5RW0A9B0008-03
a. Jig hole (φ 20 mm) e. Jig hole (φ 10 mm) i. Drain hole (φ 10 mm)
b. Front suspension frame installation hole f. Jig hole (φ 15 mm) j. Jig hole (φ 12 mm)
c. Front suspension frame installation hole g. Jig hole (φ 25 mm)
d. Jig hole (φ 10 mm) h. Rear axle housing installation inside hole
a-b: 489 mm (19.252 in.) d-e: 360 mm (14.173 in.) g-h: 325 mm (12.795 in.)
b-c: 280 mm (11.024 in.) e-f: 565 mm (22.244 in.) g-i: 644 mm (25.354 in.)
c-d: 316 mm (12.441 in.) f-g: 155 mm (6.102 in.) g-j: 1,145 mm (45.079 in.)
a: –31 mm (–1.220 in.) e: –91 mm (–3.583 in.) i: 112 mm (4.409 in.)
b: 172 mm (6.772 in.) f: –89 mm (–3.504 in.) j: 145 mm (5.709 in.)
c: –78 mm (–3.071 in.) g: –34 mm (–1.339 in.)
d: –112 mm (–4.409 in.) h: 36 mm (1.417 in.)
a
b
c
d
e
a'
b'
c'
d'
e'
I5RW0A9B0009-01
a (a’). Studd (d’). Front suspension frame installation hole
b (b’). Front suspension frame installation hole e (e’). Front suspension control arm installation hole
c (c’). Front suspension control arm installation hole
a-a’: 805 mm (31.693 in.) c-c’: 690 mm (27.165 in.) e-e’: 785 mm (30.905 in.)
b-b’: 805 mm (31.693 in.) d-d’: 900 mm (35.433 in.)

Downloaded from www.Manualslib.com manuals search engine Exterior Trim: 9M-2
Splash Guard Removal and Installation (If Equipped)S6RW0D9D06002
Specifications
Tightening Torque SpecificationsS6RW0D9D07001
NOTE
The specified tightening torque is also described in the following.
“Roof Molding Removal and Installation”

Reference:
For the tightening torque of fastener not specified in this section, refer to “Fasteners Information in Section 0A”.
A
B
A
AA
A
A
C
B
C
A
A
AA
B
AAAA
AAAA
C
1
23
I5RW0C9D0001-02
1. Side sill splash guard 2. Front fender splash guard 3. Rear fender splash guard

Downloaded from www.Manualslib.com manuals search engine 10-ii Table of Contents
Immobilizer Indicator Light Remains ON after
Engine Start ..................................................10C-10
DTC P1614: Transponder Response Error .....10C-10
DTC P1615: Steering Lock Unit
Communication Error ....................................10C-11
DTC P1616: Unregistered Keyless Start
Control Module ..............................................10C-12
DTC P1618: Keyless Start Control Module
CAN Communication Error............................10C-13
DTC P1621: Immobilizer Communication
Line Error ......................................................10C-13
DTC P1622: EEPROM Reading / Writing
Error ..............................................................10C-14
DTC P1623: Unregistered Transponder .........10C-14
DTC P1625: Immobilizer Antenna Error..........10C-15
DTC P1636: Immobilizer Information
Registration Failure .......................................10C-15
DTC P1638: Immobilizer Information
Mismatched ...................................................10C-16
Inspection of ICM and Its Circuit .....................10C-17
Repair Instructions ..........................................10C-19
ICM Removal and Installation .........................10C-19
Registration of the Ignition Key .......................10C-19
Procedure after ECM Replacement ................10C-19
Special Tools and Equipment .........................10C-20
Special Tool ....................................................10C-20
Keyless Start System .............................10E-1
General Description ........................................... 10E-1
Keyless Start System Description ..................... 10E-1
Parts and Functions .......................................... 10E-2
Keyless Engine Start Function .......................... 10E-3
Door Lock Function of Keyless Start System .... 10E-4
Operation Area of Remote Controller................ 10E-5
Alarm Function .................................................. 10E-6
CAN Communication System Description......... 10E-6
Schematic and Routing Diagram ...................... 10E-7
Keyless Start System Electric Wiring Circuit
Diagram .......................................................... 10E-7
Diagnostic Information and Procedures .......... 10E-8
Precautions in Diagnosing Troubles ................. 10E-8
Self-Diagnosis Function .................................... 10E-8
Keyless Start System Diagnosis Introduction ... 10E-8
Keyless Start System Check ............................. 10E-9
Customer Questionnaire (Example) ................ 10E-10Key Indicator Light Check ............................... 10E-10
DTC Check...................................................... 10E-11
DTC Table ....................................................... 10E-12
DTC Clearance ............................................... 10E-12
Keyless Start System Symptom Diagnosis ..... 10E-13
Keyless Start System Operation Inspection .... 10E-14
Door Lock Operation (Keyless Start System) . 10E-14
Inspection of Keyless Start Control Module
and Its Circuits .............................................. 10E-14
No DTC Detection After Performing DTC
Check ............................................................ 10E-20
Key Indicator Light Circuit Check (Key
Indicator Light Doesn’t Light when Ignition
Knob Switch is Pushed) ................................ 10E-21
Keyless Start Control Module Power and
Ground Circuit Check .................................... 10E-23
DTC No. 11: Communication Error with
Steering Lock Unit ......................................... 10E-24
DTC No. 13 / No. 14: Release Signal Error
from Steering Lock Unit / Steering Lock Unit
Malfunction .................................................... 10E-25
DTC No. 21 / No. 22: Internal Error of Keyless
Start Control Module (EEPROM Reading
Error) / (EEPROM Writing Error) ................... 10E-25
DTC No. 31: Lost Communication with BCM .. 10E-26
DTC No. 33: Control Module Communication
Bus Off .......................................................... 10E-26
DTC No. 51 / No. 52 / No. 53: Driver Side /
Passenger Side / Rear End Door Request
Switch Failure................................................ 10E-26
Repair Instructions .......................................... 10E-27
Antennas and Request Switches Removal
and Installation .............................................. 10E-27
Front Door (Driver and Passenger Side), Rear
End Door Request Switch Inspection............ 10E-28
Steering Lock Unit Removal and Installation .. 10E-28
Steering Lock Unit Inspection ......................... 10E-28
Front Door Lock Switch Inspection ................. 10E-28
Keyless Start Control Module Removal and
Installation ..................................................... 10E-29
Remote Controller Inspection.......................... 10E-29
Replacement of Remote Controller Battery .... 10E-29
Registration Procedure for Remote Controller
ID Code ......................................................... 10E-30
Keyless Start Registration ............................... 10E-31

Downloaded from www.Manualslib.com manuals search engine 10B-1 Body Electrical Control System:
Control Systems
Body Electrical Control System
Precautions
Precautions in Diagnosing TroubleS6RW0DA200001
• Diagnostic information stored in BCM memory can be cleared as well as checked by using SUZUKI scan tool.
Before using scan tool, read its Operator’s (Instruction) Manual carefully to have good understanding as to what
functions are available and how to use it.
• Be sure to read “Precautions for Electrical Circuit Service in Section 00” before inspection and observe what is
written there.
• Communication of ECM, TCM (A/T model), ABS control module, 4WD control module (if equipped), keyless start
control module (if equipped), combination meter and BCM is established by CAN (Controller Area Network). For
detail of CAN communication for BCM, refer to “CAN Communication System Description”. Therefore, handle CAN
communication line with care referring to “Precaution for CAN Communication System in Section 00”.
General Description
BCM General DescriptionS6RW0DA201001
The Body electrical Control Module (BCM) is
incorporated in junction block. Do not attempt removal of
BCM from junction block as it may cause contact failure.
The BCM incorporates relays and controllers which are
used for the following systems and controls them.
• Power door lock (if equipped)
• Keyless entry (if equipped)
• Door lock function of keyless start system (if
equipped)
• Rear wiper
• Combination meter
• Interior light• Warning buzzer
• Rear end door window defogger and door mirror
heater (if equipped)
• Rear end door opener (if equipped)
• Theft deterrent light
Also, the BCM has a function to cause the interior light
and open door warning light in the combination meter to
turn off when any door is left open for longer than 15
minutes to reduce wasteful battery consumption.
In addition, it is possible to check operation of actuator
which is controlled by BCM by using the output test
function of SUZUKI scan tool to operate actuator
simulatively.
CAN Communication System DescriptionS6RW0DA201002
Refer to “CAN Communication System Description in Section 1A” for CAN communication system description.
BCM communication control data with each control module as follows.
BCM Transmission Data
A/C switch ON signal
Electric load signal
Brake fluid level switch signal
Parking brake switch signal
Diagnostic trouble code (DTC)
Illumination ON signal
Seat belt buckle switch signal
Charging system signal
Engine oil pressure switch signal
Door switch status
Door lock statusECMKeyless Start
Control Module
(if equipped) Combination
Meter
BCMTransmit
DATA
I6RW0CA20001-01

Downloaded from www.Manualslib.com manuals search engine Body Electrical Control System: 10B-4
BLK/BLU
BLK/YEL BLK/RED
12V
12V
+BB
BLU/YEL
WHT/BLU
+BB
RED/YEL G272-7
YEL/REDYEL/BLK
5V
IG1
IG2 IG2
L312-4
ORNL314-9YEL
BLUL313-3BLUPPL/WHT
+B +B
GRN/RED
GRN
GRN
RED/BLU
L315-9
L315-10
L01-10L01-1
ON DOOROFF+B
+B
IG1WHT
L312-5 12V
LT GRN
BLK
5V5V
5V
PNK
+BB
GRN G273-2BLKBLK/ORNG272-9
G271-3
BLK/ORNL314-4
BLU G273-5
WHTE324-2
WHTG272-11
+B
REDWHT
REDWHT
REDWHT
+BB
1
30
31
6
7
8
15
16
18
19
20 20 20
21
62 6339
40
42 41
43
4346 46 45 44
484947
50
51
56
5758
59
60
61
IG1
BRN/YEL23
25 22RED/BLK
24RED/BLU
IG128GRN/WHT33
34
12V 12VLT GRN/BLK
BRN12V
L01-1226GRY/WHT
GRY/RED
IG129GRN/YEL
12V27WHT/RED
+B
32
BLU/YEL
37
35
36
G04-16
IG1
IG1
IG1
IG1
12V
17IG2
WASH
OFF
INT
ON
WASH, ON WR EWON INTBLU/BLK
YELG272-20
GRN12V
12V 5
4
PPLG04-1511
12
13
14
GRNE325-3
G272-3BLU
GRY
IG19
+B
5V
L313-2YEL
10
REDWHT
REDWHT 32
L01-11
G04-21
G04-22
E04-10
E04-8
G04-8GRY
E04-11
E04-4
G04-11YEL
G04-13
G04-14G04-12
L01-7
L01-15
L01-3
L01-14
E04-5
L01-6
L01-16
L01-17
L01-5
L01-4
G04-18
G04-17G04-5
E04-9
G04-1G04-3
G04-2G04-4
E04-2 E04-1
38
REDWHT
REDWHT
REDWHT
YEL +BL315-143
BLK/RED
BLK/REDL314-6
G271-752
BLK/REDL314-7
53BLK/REDL314-8
54
55
46 46 45 44GRN
RED/BLU
L315-9
L315-10 +B
43
[A]
[B]
I6RW0DA20001-01
[A]: Without security alarm system 21. Rear end door switch 43. Door lock actuator relay (if equipped)
[B]: With security alarm system 22. Driver side seat belt switch 44. Driver side door lock actuator (if equipped)

Downloaded from www.Manualslib.com manuals search engine 10B-5 Body Electrical Control System:
1. BCM 23. Brake fluid level switch 45. Passenger side door lock actuator (if equipped)
2. Rear end door opener actuator (if equipped) 24. Parking brake switch 46. Rear door lock actuator (if equipped)
3. Rear end door opener relay (if equipped) 25. Door key cylinder switch (included in door lock
actuator) (if equipped)47. Hazard warning switch
4. Rear washer motor 26. Manual door lock switch (if equipped) 48. Turn signal and hazard warning relay
5. Rear wiper and washer switch 27. Rear end door opener switch (if equipped) 49. To turn signal light
6. Outside air temperature sensor (if equipped) 28. A/C switch (if equipped) 50. Interior light
7. Key reminder switch 29. Rear end door window defogger switch 51. Rear end door window defogger relay
8. Theft deterrent light 30. Rear wiper motor 52. Right side door mirror heater (if equipped)
9. Oil pressure switch 31. Rear wiper relay 53. Left side door mirror heater (if equipped)
10. SDM 32. TCM (A/T model) 54. Rear end door window defogger
11. P/S control module 33. ECM 55. Rear end door window defogger indicator light
12. Navigation (if equipped) 34. ABS control module 56. Horn relay
13. Audio unit (if equipped) 35. Keyless start control module (if equipped) 57. Horn switch
14. Headlight leveling control module (if equipped) 36. CAN junction connector 58. Horn
15. Generator 37. Combination meter 59. Lighting switch
16. Information display (if equipped) 38. 4WD control module (if equipped) 60. Ignition switch
17. HVAC control module (if equipped) 39. DLC 61. Battery
18. Keyless entry receiver (if equipped) 40. To ABS control module and P/S control module 62. Body ground
19. Driver side door switch 41. To SDM 63. Engine ground
20. Other than driver side door switch 42. To HVAC control module (if equipped)

Downloaded from www.Manualslib.com manuals search engine Body Electrical Control System: 10B-6
Connector Layout Diagram of BCM and Junction BlockS6RW0DA202002
BCM and Junction Block Connectors (Viewed from Harness Side)
I6RW0CA20004-01
[A]: Junction block (viewed from BCM side) 2. Junction block 5. Rear wiper relay
[B]: Junction block (viewed from relay side) 3. Blower motor relay 6. Rear end door window defogger relay
1. BCM 4. Horn relay 7. Turn signal and hazard warning relay

Downloaded from www.Manualslib.com manuals search engine 10B-7 Body Electrical Control System:
Component Location
BCM and Related System Component LocationS6RW0DA203001
13
12 17 18
21 19
14
24 25
2526
2722 23
22
2476
20
11
5
151615
16 [A] [B]
2
9
10
3
8
4
1
I6RW0DA20002-01
[A]: Auto A/C 9. Rear end door opener switch (if equipped) 19. Lighting switch
[B]: Manual A/C 10. Rear end door opener actuator (incorporated in
door switch)20. Manual door lock switch (if equipped)
1. Generator 11. Keyless entry receiver or keyless start control
module (if equipped)21. Key reminder switch (included in ignition switch)
2. Brake fluid level switch 12. Parking brake switch 22. Junction block
3. ECM 13. Seat belt buckle switch 23. BCM
4. Oil pressure switch 14. Theft deterrent light 24. Horn relay
5. Outside air temperature sensor (if equipped) 15. Rear end door window defogger switch 25. Rear wiper relay
6. Door lock actuator (incorporated in key
cylinder switch)16. A/C switch (if equipped) 26. Rear end door window defogger relay
7. Door switch 17. Hazard warning switch 27. Turn signal and hazard warning relay
8. Interior light 18. Rear wiper switch

Downloaded from www.Manualslib.com manuals search engine Body Electrical Control System: 10B-8
Diagnostic Information and Procedures
BCM Self-Diagnosis FunctionS6RW0DA204001
• BCM monitors conditions of the system components and its circuit with ignition switch turned to ON position. When
an abnormality in the system occurs, the area where that abnormality lies is stored in the memory of EEPROM in
BCM.
• DTC can be checked in either one of following ways.
– DTC can be checked by SUZUKI scan tool (2) connected to DLC (1).
– DTC can be read from flashing pattern of Theft deterrent light (3). Also, DTC is displayed on combination meter
(4) at the same time.
BCM Input / Output Table
3
4
2
1
I5RW0AA20007-01
Control Input Output
Power door lock system• Key cylinder switch
• Manual door lock switch• Each door lock actuator
Keyless entry system• Key reminder switch
• Keyless entry receiver
• Driver side door switch• Each door lock actuator
• Turn signal and hazard warning relay
• Interior light
Keyless start system
(Door lock function)• Keyless start control module • Each door lock actuator
• Turn signal and hazard warning relay
• Interior light
Rear wiper • Rear wiper INT switch
• Rear wiper LO switch• Rear wiper relay
Combination meter• Tail light switch
• Oil pressure switch
• Parking brake switch
• Driver side seat belt switch
• Brake fluid level switch
• Generator
• Each door switch• Combination meter
Interior light• Each door switch
• Key reminder switch• Interior light
Warning buzzer• Key reminder switch
• Tail light switch
• Driver side door switch
• Keyless start control module (if equipped)
• TCM (reverse signal) (if equipped)• Warning buzzer (located in BCM)

Downloaded from www.Manualslib.com manuals search engine 10B-9 Body Electrical Control System:
Body Electrical Control System CheckS6RW0DA204002
Customer Complaint Analysis
Record details of the problem (failure, complaint) and how it occurred as described by the customer.
For this purpose, use of such a questionnaire form as shown in the figure will facilitate collecting information to the
point required for proper analysis and diagnosis.Rear end door window
defogger• Rear end door window defogger switch
• Generator• Rear end door window defogger
relay
Rear end door opener• Manual door lock switch (unlock signal)
• Key cylinder switch (unlock signal)
• Keyless entry transmitter (unlock signal)
• Rear end door opener switch• Rear end door opener relay
Door lock canceller • SDM (air bag deployment signal) • Each door lock actuator
Theft deterrent light• Key reminder switch • Theft deterrent light (located in
information display or clock) Control Input Output
Step Action Yes No
1) Customer complaint analysis
1) Perform customer complaint analysis.
Was customer complaint analysis performed?Go to Step 2. Perform customer
complaint analysis.
2) Problem symptom confirmation
1) Perform problem symptom confirmation.
Does trouble recur?Go to Step 3. Go to Step 7.
3) DTC check
1) Check DTC.
Is it malfunction code?Go to Step 4. Go to Step 5.
4) Troubleshooting for DTC
1) Check and repair according to DTC diag. flow.
Are check and repair completed?Go to Step 7. Check and repair
malfunction part(s).
5) Body electrical control system symptom diagnosis
1) Perform check and repair referring to “Symptom
Diagnosis” of system having a trouble.
Is there faulty condition?Repair or replace
malfunction part(s).Go to Step 6.
6) Check for intermittent problem
1) Check for intermittent problem.
Is there faulty condition?Repair or replace
malfunction part(s).Go to Step 7.
7) Final confirmation test
1) Clear DTC referring to “DTC Clearance”.
2) Check DTC referring to “DTC Check”.
Is there any DTC?Go to Step 4. End.