torque SUZUKI SX4 2006 1.G Service Workshop Manual

Downloaded from www.Manualslib.com manuals search engine 9C-18 Instrumentation / Driver Info. / Horn:
10) Remove front pillar trims (1).
11) Disconnect instrument panel harness connectors,
heater control cables and antenna cable for
instrument panel removal.
12) Remove steering column assembly referring to
“Steering Column Removal and Installation in
Section 6B”.
13) Remove instrument panel ground wire.
14) Remove instrument panel mounting bolts (1).
15) Remove instrument panel (2) with steering support
member (3) and instrument panel harness.Installation
Reverse removal procedure noting the following.
• When installing each part, be careful not to catch any
cable or wiring harness.
• Tighten instrument panel mounting bolts to specified
torque.
Tightening torque
Instrument panel mounting bolt (a): 23 N·m (2.3
kgf-m, 17.0 lb-ft)
• Install steering column assembly referring to “Steering
Column Removal and Installation in Section 6B”.
• Enable air bag system referring to “Enabling Air Bag
System in Section 8B”.
Information Display (Clock) Removal and
Installation
S6RW0D9306016
Removal
1) Remove audio unit referring to “Audio Unit Removal
and Installation (If Equipped)”.
2) Remove center ventilation louver (1) from instrument
panel and then disconnect hazard switch connector.
1
I7RW01930011-01
11
3
2I5RW0A930016-01
(a)
(a)
I5RW0A930017-01
1
I5RW0A930018-01

Downloaded from www.Manualslib.com manuals search engine Instrumentation / Driver Info. / Horn: 9C-21
Antenna Base Removal and InstallationS6RW0D9306023
Removal
1) Remove head lining referring to “Head Lining
Removal and Installation in Section 9H”.
2) Remove antenna (1) from antenna base (2).
3) Disconnect antenna feeder from antenna base (2).
4) Remove antenna base (2) from vehicle.
Installation
Reverse removal procedure noting the following.
• Tighten antenna base mounting bolt to specified
torque.
Tightening torque
Antenna base mounting bolt (a): 5.0 N·m (0.5 kgf-
m, 4.0 lb-ft)
• Install head lining referring to “Head Lining Removal
and Installation in Section 9H”.
Remote Audio Control Switch Removal and
Installation (If Equipped)
S6RW0D9306024
Remove
1) Remove steering wheel referring to “Steering Wheel
Removal and Installation in Section 6B”.
2) Remove steering wheel cover (1) from steering
wheel.
3) Remove remote audio control switch (1) from
steering wheel.
Installation
Reverse removal procedure noting the following.
• Install steering wheel referring to “Steering Wheel
Removal and Installation in Section 6B”.
(a)1
2
I7RW01930012-01
2. Screw
2. Screw
2
1
I5RW0A930025-02
1
2
I5RW0A930026-02

Downloaded from www.Manualslib.com manuals search engine 9C-22 Instrumentation / Driver Info. / Horn:
Remote Audio Control Switch Inspection (If
Equipped)
S6RW0D9306025
1) Remove driver air bag (inflator) module referring to
“Driver Air Bag (Inflator) Module Removal and
Installation in Section 8B”.
2) Disconnect remote audio control switch connector
from contact coil.
3) Check switch for resistance between “a” and “b”
terminals under each condition below.
If check result is not satisfactory, replace remote
audio control switch.
Remote audio control switch resistance
All switches released (OFF): 5119 – 5223 Ω
Switch “1” pushing on (ON): 55 – 57 Ω
Switch “2” pushing on (ON): 129 – 133 Ω
Switch “3” pushing on (ON): 238 – 244 Ω
Switch “4” pushing on (ON): 416 – 426 Ω
Switch “5” pushing on (ON): 743 – 759 Ω
Switch “6” pushing on (ON): 1555 – 1587 Ω
Vehicle Speed Signal Inspection (For Audio
Unit) (If Equipped)
S6RW0D9306026
Check vehicle speed pulse output signal of BCM
referring to “Reference waveform No.7” under
“Inspection of BCM and Its Circuits in Section 10B”.
Specifications
Tightening Torque SpecificationsS6RW0D9307001
NOTE
The specified tightening torque is also described in the following.
“Audio System Component Location”

Reference:
For the tightening torque of fastener not specified in this section, refer to “Fasteners Information in Section 0A”.
[A]: With cruise control system
[B]: Without cruise control system
1
2
34
5
6
“b” “a”
“b” “a” [A]
[B]
I6RW0D930004-01
Fastening partTightening torque
Note
N⋅mkgf-mlb-ft
Instrument panel mounting bolt 23 2.3 17.0)
Antenna base mounting bolt 5.0 0.5 4.0)

Downloaded from www.Manualslib.com manuals search engine 9D-4 Wipers / Washers:
Installation
1) Install windshield wiper assembly (1), and tighten
bolts to specified torque in order of “i”, “ii” and “iii”
indicated in figure.
Tightening torque
Windshield wiper bolt (a): 8 N·m (0.8 kgf-m, 6.0
lb-ft)
2) Connect coupler to windshield wiper motor.
3) Install cowl top garnish referring to “Cowl Top and
Front Lower Crossmember Components in Section
9K”.
4) Install windshield wiper arms with wiper blades (1) to
specified position as shown in figure, and then
tighten windshield wiper nuts to specified torque.
Tightening torque
Windshield wiper arm nut (a): 18 N·m (1.8 kgf-
m, 13.0 lb-ft)
5) Install wiper pivot caps (2) to windshield wiper arm
nuts.
6) Connect negative (–) cable to battery.Windshield Wiper Motor InspectionS6RW0D9406005
NOTE
Make sure that battery voltage is 12 V or
more.

1) Make a mark (1) on windshield wiper motor (2) stop
position as shown.
2) Check windshield wiper motor for operation as
follows
• For motor operation in low speed
a. Connect battery positive (+) terminal to
terminal “1” and its negative (–) terminal to
terminal “5”.
b. Check if motor revolution speed is as
specification. If check result is not as
specified, replace motor.
Specification
41 – 49 r/min (rpm)
3. Ceramic line 6. Ceramic mark
4. Wiper blade center [A]: Driver side
5. Wiper blade edge [B]: Passenger side
ii, (a)iii, (a)
1i, (a)
I5RW0A940006-02
2
23
41 1
(a)
3
56[A] [B]
I7RW01940008-03
[A]: LHD
[B]: RHD
2
1
I5RW0A940007-01
[A]
[B]
1
5
1
5
I5RW0A940008-01

Downloaded from www.Manualslib.com manuals search engine 9D-6 Wipers / Washers:
Rear Wiper Removal and InstallationS6RW0D9406006
Removal
1) Disconnect negative (–) cable at battery.
2) Remove arm cover (1), rear wiper arm nut (2), rear
wiper arm with blade assembly (3), rear wiper pivot
cap (4), rear wiper nut (5) and rear wiper seal (6).
3) Remove rear end door trim referring to “Rear End
Door Lock Assembly Removal and Installation in
Section 9F”.
4) Disconnect coupler from rear wiper motor.
5) Remove rear wiper motor.
Installation
1) Install rear wiper motor (1) and tighten rear wiper
motor mounting bolts to specified torque.
Tightening torque
Rear wiper motor mounting bolt (a): 8 N·m (0.8
kgf-m, 6.0 lb-ft)2) Connect coupler to rear wiper motor
3) Install rear end door trim referring to “Rear End Door
Lock Assembly Removal and Installation in Section
9F”.
4) Install rear wiper seal (1), and tighten rear wiper nut
to specified torque.
Tightening torque
Rear wiper nut (a): 5 N·m (0.5 kgf-m, 4.0 lb-ft)
5) Install rear wiper pivot cap (2).
6) Install rear wiper arm with blade assembly (1) to
specified position as shown in figure.
7) Tighten rear wiper arm nut to specified torque, and
then install arm cover (1).
Tightening torque
Rear wiper arm nut (a): 8 N·m (0.8 kgf-m, 6.0 lb-
ft)
8) Connect negative (–) cable to battery.
1
2
3
4
5
6
I4RS0A940013-01
1 (a)I5RW0A940011-01
2. Rear wiper blade
3. Ceramic line
2
1 (a)
I4RS0A940015-01
3 2a = b a
b
1
3
I5RW0A940012-01
1
(a)
I4RS0A940017-01

Downloaded from www.Manualslib.com manuals search engine Wipers / Washers: 9D-11
Specifications
Tightening Torque SpecificationsS6RW0D9407001
NOTE
The specified tightening torque is also described in the following.
“Wipers and Washers Components”

Reference:
For the tightening torque of fastener not specified in this section, refer to “Fasteners Information in Section 0A”. Fastening partTightening torque
Note
N⋅mkgf-mlb-ft
Windshield wiper bolt 8 0.8 6.0)
Windshield wiper arm nut 18 1.8 13.0)
Rear wiper motor mounting bolt 8 0.8 6.0)
Rear wiper nut 5 0.5 4.0)
Rear wiper arm nut 8 0.8 6.0)

Downloaded from www.Manualslib.com manuals search engine 9F-7 Security and Locks:
7) Remove door latch screws (2) and remove door lock
assembly (3).
Installation
Reverse removal procedure to install front door lock
assembly noting the following instructions.
• Apply grease to sliding parts of door latch assembly.
: Grease 99000–25011 (SUZUKI Super Grease A)
• Tighten door latch screws to specified torque.
Tightening torque
Door latch screw (a): 5.0 N·m (0.5 kgf-m, 4.0 lb-ft)
• Move door latch striker (2) up or down so its center
aligns with the center of groove “A” on the door lock
assembly (1) as shown.
Striker should be moved vertically and placed level.
Do not adjust door lock (1).
Tightening torque
Door latch striker screw (a): 10 N·m (1.0 kgf-m, 7.5
lb-ft)• Move door latch striker (1) sideways to adjust door
outer panel surface (2) flush with rear door outer
panel or body outer panel surface (3) as shown.
• Install door trim referring to “Front Door Glass
Removal and Installation in Section 9E”.
3. Shaft
1
2 3
I4RS0A960006-01
(a)
I4RS0A960008-01
1
2
3
(a)“A”
I5RW0A960005-01
[A]: Front door
[B]: Rear door
I5RW0A960012-01

Downloaded from www.Manualslib.com manuals search engine Security and Locks: 9F-10
Rear Door Lock Assembly ComponentsS6RW0D9606007
Rear Door Lock Assembly Removal and
Installation
S6RW0D9606008
Removal
1) Remove rear door glass referring to “Rear Door
Glass Removal and Installation in Section 9E”.
2) Disconnect door lock motor lead wire (If equipped).
3) Remove door latch mounting screws (1) and remove
door latch assembly (2).
Installation
Reverse removal procedure to install rear door lock
assembly referring to the following instruction and “Front
Door Lock Assembly Removal and Installation”.• Tighten door latch screw to specified torque.
Tightening torque
Door latch screw (a): 5.0 N·m (0.5 kgf-m, 4.0 lb-ft)
• Install door trim referring to “Rear Door Glass
Removal and Installation in Section 9E”.
Rear Door Lock Assembly InspectionS6RW0D9606009
• Check that door opens and closes smoothly and
properly.
• Check that door stops in the secondary latched
position properly (preventing door from opening
freely) and that door closes completely in the fully
latched position.
• Adjust door latch striker position referring to “Front
Door Lock Assembly Removal and Installation”, if
necessary.
(a)
(b) 1
6
2
5
34
I5RW0A960006-01
1. Outside handle
: Apply lithium grease 99000-25011 to sliding part.4. Latch striker : 5.0 N⋅m
(0.5 kgf-m, 4.0 lb-ft)
2. Outside handle frame
: Apply lithium grease 99000-25011 to sliding part and spring.5. Inside handle bezel : 10 N⋅m
(1.0 kgf-m, 7.5 lb-ft)
3. Rear door latch assembly
: Apply lithium grease 99000-25011 to sliding part.6. Out side handle cap
1 2
I4RS0A960013-01
(a)
I4RS0A960014-01

Downloaded from www.Manualslib.com manuals search engine Security and Locks: 9F-12
Rear End Door Lock Assembly Removal and
Installation
S6RW0D9606011
Removal
1) Remove door trim (1) from rear end door panel (2).
2) Disconnect door lock motor lead wire (if equipped).
3) Loosen door latch bolts (1) and remove door latch
assembly (2).
Installation
Reverse removal procedure to install rear end door lock
assembly noting the following instruction.
• Tighten rear end door latch bolt to specified torque.
Tightening torque
Rear end door latch bolt (a): 10 N·m (1.0 kgf-m,
7.5 lb-ft)• Adjust door latch striker so that its center aligns with
the center of groove in door latch base.
Tightening torque
Rear end door striker screw (a): 23 N·m (2.3 kgf-
m, 17.0 lb-ft)
Rear End Door Lock Assembly InspectionS6RW0D9606012
• Check that door opens and closes smoothly and
properly.
• Check that door stops in the secondary latched
position properly (preventing door from opening
freely) and that door closes completely in the fully
latched position.
• Adjust door latch striker position referring to “Front
Door Lock Assembly Removal and Installation”, if
necessary.
Rear End Door Opener Switch Inspection (If
Equipped)
S6RW0D9606013
1) Remove rear end door trim.
2) Disconnect rear end door switch coupler.
3) Check that there is continuity between terminals “a”
and “b” when rear end door opener switch (1) is
pushed.
4) Check that there is no continuity between terminals
when rear end door opener switch (1) is not pushed.
2
1
I5RW0A960008-02
1
2
I4RS0A960017-01
(a)
I4RS0A960018-01
(a)
I4RS0A960019-01

Downloaded from www.Manualslib.com manuals search engine Security and Locks: 9F-16
Specifications
Tightening Torque SpecificationsS6RW0D9607001
NOTE
The specified tightening torque is also described in the following.
“Front Door Lock Assembly Components”
“Rear Door Lock Assembly Components”
“Rear End Door Lock Assembly Components”

Reference:
For the tightening torque of fastener not specified in this section, refer to “Fasteners Information in Section 0A”.
Special Tools and Equipment
Recommended Service MaterialS6RW0D9608001
NOTE
Required service material is also described in the following.
“Front Door Lock Assembly Components”
“Rear Door Lock Assembly Components”

Fastening partTightening torque
Note
N⋅mkgf-mlb-ft
Door latch screw 5.0 0.5 4.0) / )
Door latch striker screw 10 1.0 7.5)
Rear end door latch bolt 10 1.0 7.5)
Rear end door striker screw 23 2.3 17.0)
Material SUZUKI recommended product or Specification Note
Grease SUZUKI Super Grease A P/No.: 99000–25011)