A-8 SUZUKI SX4 2006 1.G Service Owner's Guide
[x] Cancel search | Manufacturer: SUZUKI, Model Year: 2006, Model line: SX4, Model: SUZUKI SX4 2006 1.GPages: 1556, PDF Size: 37.31 MB
Page 936 of 1556
Downloaded from www.Manualslib.com manuals search engine 7A-8 Heater and Ventilation:
b. Move temperature control lever (1) to “MAX HOT”
position “a” (LH steering vehicle) or “MAX COOL”
position “b” (RH steering vehicle), then fix
temperature control inner cable (2) to pin of
temperature control lever and fix outer cable (3) to
cable lock clamp (4).
LH steering vehicle
RH steering vehiclec. Move air flow control plate (1) to “DEF” position “c”
(LH steering vehicle) or “VENT” position “d” (RH
steering vehicle), then fix air flow control inner
cable (2) to pin of air flow control plate and fix
outer cable (3) to cable lock clamp (4).
LH steering vehicle
RH steering vehicle
NOTE
After installing control cables, make sure that
control lever and plate move smoothly and
stop at proper position.
• Make sure that air flow outlet changes correctly as air
flow selector is changed.
F: Vehicle forward
I7RW01710013-02
I6RW0C710007-01
F: Vehicle forward
I7RW01710014-02
I6RW0C710008-01
Page 1029 of 1556
Downloaded from www.Manualslib.com manuals search engine Table of Contents 8- i
8
Section 8
CONTENTS
Restraint
Precautions ................................................. 8-1
Precautions............................................................. 8-1
Precautions on Restraint ....................................... 8-1
Seat Belts ................................................. 8A-1
Precautions........................................................... 8A-1
Precautions on Service and Diagnosis of Seat
Belt .................................................................... 8A-1
General Description ............................................. 8A-2
Seat Belt Construction ........................................ 8A-2
Diagnostic Information and Procedures ............ 8A-3
Repair and Inspection Required after
Accident ............................................................ 8A-3
Repair Instructions .............................................. 8A-4
Front Seat Belt Components ............................... 8A-4
Front Seat Belt Removal and Installation ............ 8A-5
Front Seat Belt Inspection................................... 8A-6
Rear Seat Belt Components ............................... 8A-7
Rear Seat Belt Removal and Installation ............ 8A-8
Rear Seat Belt Inspection ................................... 8A-8
Specifications....................................................... 8A-8
Tightening Torque Specifications ........................ 8A-8
Air Bag System ........................................ 8B-1
Precautions........................................................... 8B-1
Precautions on Service and Diagnosis of Air
Bag System....................................................... 8B-1
Precautions on Handling and Storage of Air
Bag System Components ................................. 8B-1
Precautions on Disposal of Air Bag and Seat
Belt Pretensioner .............................................. 8B-5
General Description ............................................. 8B-5
Air Bag System Construction .............................. 8B-5
Air Bag System Block Diagram ........................... 8B-6
Air Bag System Input / Output Table .................. 8B-7
Schematic and Routing Diagram ........................ 8B-8
Air Bag System Wiring Circuit Diagram .............. 8B-8
Component Location ......................................... 8B-11
Air Bag System Components, Wiring and
Connectors Location ....................................... 8B-11
Diagnostic Information and Procedures .......... 8B-12
Air Bag Diagnostic System Check .................... 8B-12
Air Bag Diagnostic System Check Flow ............ 8B-13
DTC Table ......................................................... 8B-14DTC Check........................................................ 8B-18
DTC Clearance ................................................. 8B-18
Scan Tool Data ................................................. 8B-18
“AIR BAG” Warning Light Comes ON Steady ... 8B-19
“AIR BAG” Warning Light Does Not Come ON .. 8B-22
Serial Data Link Circuit Check .......................... 8B-23
DTC B1013: SDM Internal Failure .................... 8B-25
DTC B1014: “AIR BAG” Warning Light Circuit .. 8B-26
DTC B1016: Power Supply Voltage too High.... 8B-26
DTC B1017: Power Supply Voltage too Low .... 8B-27
DTC B1021: Front Air Bag Deployment
Record............................................................. 8B-28
DTC B1024 / B1025: Side Air-Bag
Deployment Record ........................................ 8B-29
DTC B1026: Seat Belt Pretensioner
Activation Record ............................................ 8B-29
DTC B1027: Number of Deployment Times
Exceeded Limit................................................ 8B-30
DTC B1031: Driver Air Bag Circuit High
Resistance ...................................................... 8B-31
DTC B1032: Driver Air Bag Circuit Low
Resistance ...................................................... 8B-33
DTC B1033: Driver Air Bag Circuit Shorted to
Ground ............................................................ 8B-35
DTC B1034: Driver Air Bag Circuit Shorted to
Power Supply .................................................. 8B-37
DTC B1041: Passenger Air Bag Circuit High
Resistance ...................................................... 8B-40
DTC B1042: Passenger Air Bag Circuit Low
Resistance ...................................................... 8B-43
DTC B1043: Passenger Air Bag Circuit
Shorted to Ground........................................... 8B-45
DTC B1044: Passenger Air Bag Circuit
Shorted to Power Supply ................................ 8B-46
DTC B1051 / B1055: Seat Belt Pretensioner
Circuit High Resistance ................................... 8B-48
DTC B1052 / B1056: Seat Belt Pretensioner
Circuit Low Resistance.................................... 8B-51
DTC B1053 / B1057: Seat Belt Pretensioner
Shorted to Ground........................................... 8B-52
DTC B1054 / B1058: Seat Belt Pretensioner
Circuit Shorted to Power Supply ..................... 8B-54
DTC B1061 / B1065: Side-Air Bag Circuit
High Resistance .............................................. 8B-55
Page 1039 of 1556
Downloaded from www.Manualslib.com manuals search engine Seat Belts: 8A-8
Rear Seat Belt Removal and InstallationS6RW0D8106005
WARNING!
Be sure to read “Precautions on Service and
Diagnosis of Seat Belt” before starting to
work and observe every precaution during
work.
Removal
1) Fold rear seats referring to “Folding Rear Seats” in
Owners Manual.
2) Remove rear side sill scuff (1), quarter lower trim (2)
and quarter upper trim (3).
3) Remove rear seat belt referring to “Rear Seat Belt
Components”.Installation
Reverse removal procedure for installation noting the
following.
• Seat belt anchor bolts should have an unified fine
thread (7/16-20 UNF). Under no circumstances
should any different sized or metric screw threads be
used.Rear Seat Belt InspectionS6RW0D8106006
WARNING!
Be sure to read “Precautions on Service and
Diagnosis of Seat Belt” before starting to
work and observe every precaution during
work.
• Check the rear seat belt in the same way as “Front
Seat Belt Inspection”.
• As to seat belts with A-ELR, check them as follows.
– With vehicle at stop, pull seat belt all the way out,
let it retract a little and try to pull it. It should not be
pulled out, that is, it should be locked where
retracted.
– Let seat belt retract to its original state. Next, pull it
half way out, let it retract a little and try to pull it
again. It should be pulled out smoothly, that is it
should not be locked at this time.
Specifications
Tightening Torque SpecificationsS6RW0D8107001
NOTE
The specified tightening torque is also described in the following.
“Front Seat Belt Components”
“Rear Seat Belt Components”
Reference:
For the tightening torque of fastener not specified in this section, refer to “Fasteners Information in Section 0A”.
1 23I5RW0A810005-01
Page 1161 of 1556
Downloaded from www.Manualslib.com manuals search engine Table of Contents 9- i
9
Section 9
CONTENTS
Body, Cab and Accessories
Precautions ................................................. 9-1
Precautions............................................................. 9-1
Precautions on Body, Cab and Accessories ......... 9-1
Precautions for Body Service ................................ 9-1
Fastener Caution for Body Service ....................... 9-1
Wiring Systems........................................ 9A-1
Precautions........................................................... 9A-1
Cautions in Body Electrical System Servicing..... 9A-1
General Description ............................................. 9A-1
Abbreviations ...................................................... 9A-1
Wire / Connector Color Symbols ......................... 9A-1
Symbols and Marks ............................................ 9A-2
How to Read Connector Layout Diagram ........... 9A-4
How to Read Connector Codes and Terminal
Nos.................................................................... 9A-5
How to Read Ground Point ................................. 9A-8
How to Read Power Supply Diagram.................. 9A-9
How to Read System Circuit Diagram................. 9A-9
Connector Layout Diagram ............................... 9A-11
Connector Layout Diagram ............................... 9A-11
Engine Compartment ........................................ 9A-11
Instrument Panel ............................................... 9A-19
Door, Roof......................................................... 9A-25
Floor .................................................................. 9A-28
Rear .................................................................. 9A-32
Ground Point ...................................................... 9A-33
Ground (earth) Point ......................................... 9A-33
Power Supply Diagram ...................................... 9A-34
Power Supply Diagram ..................................... 9A-34
Fuses and the Protected Parts ......................... 9A-36
Fuses in Main Fuse Box ................................... 9A-36
Individual Circuit Fuse Box No. 1 ...................... 9A-37
Individual Circuit Fuse Box No. 2 (In J/B
(Except Taiwan)) ............................................. 9A-38
Individual Circuit Fuse Box No. 2 (In J/B
(Taiwan)) ......................................................... 9A-40
Junction Block (J/B) Connector / Fuse Layout .. 9A-42
Junction Block Inner Circuit (Overview
(Except Taiwan)) ............................................. 9A-43
Junction Block Inner Circuit (Detail (Except
Taiwan)) .......................................................... 9A-45
Junction Block Inner Circuit (Overview
(Taiwan)) ......................................................... 9A-50Junction Block Inner Circuit (Detail (Taiwan)) ... 9A-52
System Circuit Diagram.....................................9A-57
System Circuit Diagram .................................... 9A-57
A-1 Cranking System Circuit Diagram .............. 9A-58
A-2 Charging System Circuit Diagram .............. 9A-59
A-3 Ignition System Circuit Diagram (M15A
engine, M16A engine) ..................................... 9A-60
A-3 Ignition System Circuit Diagram (J20A
engine) ............................................................ 9A-61
A-4 Cooling System Circuit Diagram (M15A
engine, M16A engine) ..................................... 9A-62
A-4 Cooling System Circuit Diagram (J20A
engine) ............................................................ 9A-63
A-5 Engine and A/C Control System Circuit
Diagram (M15A engine) .................................. 9A-64
A-5 Engine and A/C Control System Circuit
Diagram (M16A engine) .................................. 9A-68
A-5 Engine and A/C Control System Circuit
Diagram (J20A engine) ................................... 9A-72
A-6 A/T Control System Circuit Diagram........... 9A-76
A-7 Immobilizer System Circuit Diagram .......... 9A-78
A-8 Body Control System Circuit Diagram
(Except Taiwan) .............................................. 9A-79
A-8 Body Control System Circuit Diagram
(Taiwan) .......................................................... 9A-83
A-10 4WD Control System (Except Taiwan) ..... 9A-87
B-1 Windshield Wiper and Washer Circuit
Diagram........................................................... 9A-88
B-2 Rear Wiper and Washer Circuit Diagram
(Except Taiwan) .............................................. 9A-89
B-2 Rear Wiper and Washer Circuit Diagram
(Taiwan) .......................................................... 9A-90
B-3 Rear Defogger Circuit Diagram (Except
Taiwan) ........................................................... 9A-91
B-3 Rear Defogger Circuit Diagram (Taiwan) ... 9A-92
B-4 Power Window Circuit Diagram .................. 9A-93
B-5 Power Door Lock Circuit Diagram (Except
Taiwan) ........................................................... 9A-95
B-5 Power Door Lock Circuit Diagram
(Taiwan) .......................................................... 9A-97
B-6 Power Mirror Circuit Diagram (Except
Taiwan) ........................................................... 9A-99
B-6 Power Mirror Circuit Diagram (Taiwan) .... 9A-100
B-7 Horn Circuit Diagram ................................ 9A-101
B-8 Seat Heater Circuit Diagram..................... 9A-102
Page 1175 of 1556
Downloaded from www.Manualslib.com manuals search engine Wiring Systems: 9A-8
How to Read Ground PointS6RW0D9101006
Refer to “System Circuit Diagram”.
Refer to “Ground (earth) Point”.
Left side shown
101112
"SYSTEM CIRCUIT DIAGRAM"
"GROUND POINT"
CROSS-REFERENCE
Windoshield
washer
motorIndividual
circuit
fuse box
2015A
Windoshield
wiper
motor E40
E09E20 16
2
1
Off
On
Circuit
breaker
60A-B003-
YEL/BLU
1
205
2
134
67
BLU/BLK
BLK
10
BLK
BLK
9
10
10
BLK
M
BLUBLU/WHTBLU/RED
M
Device body grounding is not given the ground point number.
I5RW0A910992-02
Page 1224 of 1556
Downloaded from www.Manualslib.com manuals search engine 9A-57 Wiring Systems:
System Circuit Diagram
System Circuit DiagramS6RW0D910E001
Refer to “A-1 Cranking System Circuit Diagram”.
Refer to “A-2 Charging System Circuit Diagram”.
Refer to “A-3 Ignition System Circuit Diagram (M15A engine, M16A engine)”.
Refer to “A-3 Ignition System Circuit Diagram (J20A engine)”.
Refer to “A-4 Cooling System Circuit Diagram (M15A engine, M16A engine)”.
Refer to “A-4 Cooling System Circuit Diagram (J20A engine)”.
Refer to “A-5 Engine and A/C Control System Circuit Diagram (M15A engine)”.
Refer to “A-5 Engine and A/C Control System Circuit Diagram (M16A engine)”.
Refer to “A-5 Engine and A/C Control System Circuit Diagram (J20A engine)”.
Refer to “A-6 A/T Control System Circuit Diagram”.
Refer to “A-7 Immobilizer System Circuit Diagram”.
Refer to “A-8 Body Control System Circuit Diagram (Except Taiwan)”.
Refer to “A-8 Body Control System Circuit Diagram (Taiwan)”.
Refer to “A-10 4WD Control System (Except Taiwan)”
Refer to “B-1 Windshield Wiper and Washer Circuit Diagram”.
Refer to “B-2 Rear Wiper and Washer Circuit Diagram (Except Taiwan)”.
Refer to “B-2 Rear Wiper and Washer Circuit Diagram (Taiwan)”.
Refer to “B-3 Rear Defogger Circuit Diagram (Except Taiwan)”.
Refer to “B-3 Rear Defogger Circuit Diagram (Taiwan)”.
Refer to “B-4 Power Window Circuit Diagram”.
Refer to “B-5 Power Door Lock Circuit Diagram (Except Taiwan)”.
Refer to “B-5 Power Door Lock Circuit Diagram (Taiwan)”.
Refer to “B-6 Power Mirror Circuit Diagram (Except Taiwan)”.
Refer to “B-6 Power Mirror Circuit Diagram (Taiwan)”.
Refer to “B-7 Horn Circuit Diagram”.
Refer to “B-8 Seat Heater Circuit Diagram”.
Refer to “B-9 Keyless Start System Circuit Diagram”
Refer to “C-1 Combination Meter Circuit Diagram (Meter)”.
Refer to “C-2 Combination Meter Circuit Diagram (Indicator)”.
Refer to “C-3 Combination Meter Circuit Diagram (Warning Light)”.
Refer to “D-1 Headlight System Circuit Diagram (Except Taiwan)”.
Refer to “D-1 Headlight System Circuit Diagram (Taiwan)”.
Refer to “D-2 Position, Tail and Licence Plate Light System Circuit Diagram (Except Taiwan)”.
Refer to “D-2 Position, Tail and Licence Plate Light System Circuit Diagram (Taiwan)”.
Refer to “D-3 Front Fog Light System Circuit Diagram (Except Taiwan)”.
Refer to “D-3 Front Fog Light System Circuit Diagram (Taiwan)”.
Refer to “D-4 Illumination Light System Circuit Diagram (Except Taiwan)”.
Refer to “D-4 Illumination Light System Circuit Diagram (Taiwan)”.
Refer to “D-5 Interior Light System Circuit Diagram (Except Taiwan)”.
Refer to “D-5 Interior Light System Circuit Diagram (Taiwan)”.
Refer to “D-6 Turn Signal and Hazard Warning Light System Circuit Diagram (Except Taiwan)”.
Refer to “D-6 Turn Signal and Hazard Warning Light System Circuit Diagram (Taiwan)”.
Refer to “D-7 Brake Light System Circuit Diagram”.
Refer to “D-8 Back-Up Light System Circuit Diagram”.
Refer to “D-9 Headlight Beam Leveling System Circuit Diagram (Manual Leveling)”.
Refer to “D-10 Rear Fog Light Circuit Diagram”.
Refer to “E-1 Heater System Circuit Diagram”.
Refer to “E-2 Auto A/C System Circuit Diagram”.
Refer to “F-1 Air-Bag System Circuit Diagram (4ch)”.
Refer to “F-1 Air-Bag System Circuit Diagram (8ch)”.
Refer to “F-2 Anti-Lock Brake System Circuit Diagram”.
Refer to “F-4 Power Steering System Circuit Diagram”.
Refer to “G-1 Audio System Circuit Diagram”.
Refer to “G-2 Multi Information Display / Accessory Socket System Circuit Diagram”.
Refer to “G-4 Navigation System Circuit Diagram”.
Page 1226 of 1556
Downloaded from www.Manualslib.com manuals search engine 9A-59 Wiring Systems:
A-2 Charging System Circuit DiagramS6RW0D910E003
20E371
C343
20G334
E382
BLK/WHT
BLK/WHT
BLK/WHT
80A Main fuse box
C192
J/B
1C283
IG COIL4315A
20
GeneratorIC
regulator
1
E3255
C19424
WHT/BLU
WB
BCM
"A-8"
1
BLU/YEL
BY
3
BRN/WHT
BW
ECM
"A-5"
9
WHT/BLUBLK
Weld spliceTaiwan
M15A engine,
J20A engine
C312
I6RW0C910934-02
Page 1243 of 1556
Downloaded from www.Manualslib.com manuals search engine Wiring Systems: 9A-76
A-6 A/T Control System Circuit DiagramS6RW0D910E007
GRN/RED
Shift
lock
relay
E241
GRN/RED
C0720 8 7 19 18
E371 C343GRN/YEL
Back-up light
14
RED
"D-8"
Brake light
switch
"D-7"
R
GW
Transaxle
range sensor
TCM
L101
4
A/T select
switch A/T
shift lock
solenoidA/T shift
lever assy
BLK/ORN
16
OFF
ON
RED
1
RED
PNK/BLKRED
GRN/ORNLT GRN/BLK
C166
P
R
N
D2L
PNK/BLK
5
4
E371 C343
17
PNK/BLK
BLKBLK
63
BLK/ORN
1720
BLK
14
BLKBLK
79
L348
J/C
E387
L371C343
E3711320
BCM
BCM
DLC
G21174
BLK
BLK
11
J/C
G309
4
G334
E38219
E371
C3438
BLK/ORNBLK/ORN
5
239
GRN
RED/BLK
E371
C34313
E32514RED/BLK
GRN/WHT
10ABACK21
15ADOME37
BLK
3
1
J/B
1
A
AB
B
J/C
G308A
A
BLU
BLU
BLU
BLU
R
15YEL
YEL
YEL
12
E382
G33412
GR
PB
B
WHTRED
RW"A-8"
14
6
BLK/ORN
G2715
B
B
J/C
Taiwan
IF EQPD
BLU
Except Taiwan
G308
9E04
5G04
WHT/RED
WHT/RED
16
(CAN)
M15A engine, M16A engine
J20A engine A
8
4AB4
1AB5
9AB2
6AB1
3AB7
11AB
3
10AB
B
I6RW0C910948-01
Page 1245 of 1556
Downloaded from www.Manualslib.com manuals search engine Wiring Systems: 9A-78
A-7 Immobilizer System Circuit DiagramS6RW0D910E008
J/B side connector (BCM)
Except Taiwan
Taiwan
Except M16A engine M/T
M16A engine M/T A
BC
DE
C
B
BCDE
ECMICM
DLC IF EQPD
G2114
J/C
G309
57
114
IG COIL
G2726
J/B
29
15A
20
BLK/WHT
13
28
YEL/BLK
YB
W
YR
E382
G33419
G343
L37615
C343
E3718
BLK/ORN
BLK/ORN
BLK/ORN
BLK
BCM
G04
G05
G0615
L3125
16
WHT/RED
WHTWHT
WHT
E013G17164
BLK/ORN
WHT
25
E382
G334714
G2715
15ADOME
37
E3255
YEL/REDYEL/BLKBLK/WHTWHT/RED
WHT/RED
WHT/RED
J/C
G308
BLU
BLU
B
B
J/C J/B
G308A
A B
B A
YEL/RED
BLK
14
BLK
13
A
BLK/ORN
REDWHT
RW"A-8"
14 6
BCM
(CAN)
5
7A
5
35BC
I6RW0C910950-01
Page 1246 of 1556
Downloaded from www.Manualslib.com manuals search engine 9A-79 Wiring Systems:
A-8 Body Control System Circuit Diagram (Except Taiwan)S6RW0D910E009
4G04
E04G042
WHTRED
3
G211
1
6
14
WHTRED
PNKLT GRN
G04
DLC
4
1114
BLK
BLKBLK
B
B
J/C
G309
13
L3125
2 1412
Receiver
5E049
BLU
BLUBLU
BLUBLU
BLU
WHT
"F-2""F-3"
P/S
Cont.MABS
Cont.M
"B-9"
KLS
ECM
RW
B
BB
E382
G334E371
C343198
BLK/ORN
5
4
J/B
J/B15ADOME
37
20AD/L
31
G2715
1
WHT/RED
WHT/RED
BLK/ORN
716
B
B
J/C
G308
BLK/ORN
A
AA
J/C
IF EQPD
G308
B
BA
A
WHTREDWHTRED
RW
BA
J/C
G311
"F-2,"B-9" "C-1","C-2","C-3""B-2" Switch
21G042212
GRNBLU/BLK
BB
unit Auto
"E-2"
B
G
BPLg
20 17 18 7
W"B-5"
Interior
light
"D-5"
relay
"D-1"
RW
BCM
BLK
BLU
"A-6"
TCM
B
BLU
"A-10"
4WD
Cont.M
B
(CAN)
(CAN) (CAN)
"F-2"
ABS
Cont.M
WHTRED
RW
(CAN)(CAN) IF EQPD
relay
"B-2"relay
"B-3"
J/B side connector (BCM)
Except M16A engine M/T
M16A engine M/T A
B
5
C
BC
AA
H
I6RW0C910951-01