Downloaded from www.Manualslib.com manuals search engine Power Assisted Steering System: 6C-43
8) Using ammeter (2), check that P/S motor current (1)
is as following table with idling engine. If check result
is not satisfactory, check P/S control module for
torque sensor signal and P/S motor output referring
to “Inspection of P/S Control Module and Its
Circuits”. If they are OK, replace steering gear case
assembly.
NOTE
When P/S motor is cold condition (that is,
armature coil of P/S motor is not heated),
motor current in the following table can be
measured
Motor current at hoisted vehicle (reference
value)
Specifications
Tightening Torque SpecificationsS6RW0D6307001
NOTE
The specified tightening torque is also described in the following.
“Steering Gear Case Assembly Components”
Reference:
For the tightening torque of fastener not specified in this section, refer to “Fasteners Information in Section 0A”. ConditionWhen
steering
wheel is left
at straight
position: [A]When steering
wheel is turned
left or right by
turning speed
with 90° /sec:
[B]When
steering
wheel is
kept fully
turned left
or right
until it
stops.: [C]
Motor
currentApprox. 0 A Approx. 0 – 5 AApprox.
45 – 60 A
3. P/S control module
1
32
E12-1
E12-2
[C][A]
[B] [B]
I7RW01632012-01
Fastening partTightening torque
Note
N⋅mkgf-mlb-ft
Tie-rod end nut 45 4.5 32.5 )
Tie-rod end lock nut 45 4.5 32.5 )
Wheel bolt 85 8.5 61.5 )
Steering gear case mounting bolt 70 7.0 51.0 )
Steering lower shaft assembly upper joint bolt 25 2.5 18.5 )
Steering lower shaft assembly lower joint bolt 25 2.5 18.5 )
Tie-rod 75 7.5 54.5 )
Earth cable bolt 4.0 0.4 2.8 )
Rack damper screw Tighten 25 N⋅m (2.5 kgf-m, 18.0 lb-ft) and
loosen 180° and then tighten 3.9 N⋅m (0.39
kgf-m, 3.0 lb-ft) and turn it back by 10° or
less by the specified procedure. )
Rotation torque of pinion 2.2 0.22 1.5 )
Steering rack damper lock nut 60 6.0 43.5 )
Downloaded from www.Manualslib.com manuals search engine 6C-44 Power Assisted Steering System:
Special Tools and Equipment
Recommended Service MaterialS6RW0D6308001
NOTE
Required service material is also described in the following.
“Steering Gear Case Assembly Components”
Special ToolS6RW0D6308002
Material SUZUKI recommended product or Specification Note
Grease SUZUKI Super Grease E P/No.: 99000–25050 )
Water tight sealant SUZUKI Bond No.1207F P/No.: 99000–31250 )
09944–18220 SUZUKI scan tool
Pinion torque checking
socket—
)This kit includes following
items. 1. Tech 2, 2. PCMCIA
card, 3. DLC cable, 4. SAE
16/19 adapter, 5. Cigarette
cable, 6. DLC loop back
adapter, 7. Battery power
cable, 8. RS232 cable, 9.
RS232 adapter, 10. RS232
loop back connector, 11.
Storage case, 12. ) / )
