audio unit SUZUKI SX4 2006 1.G Service Workshop Manual
[x] Cancel search | Manufacturer: SUZUKI, Model Year: 2006, Model line: SX4, Model: SUZUKI SX4 2006 1.GPages: 1556, PDF Size: 37.31 MB
Page 935 of 1556
Downloaded from www.Manualslib.com manuals search engine Heater and Ventilation: 7A-7
HVAC Control Unit Removal and InstallationS6RW0D7106009
Removal
1) Disconnect negative (–) cable at battery.
2) Remove steering column hole cover from instrument
panel.
3) Remove audio unit from instrument panel referring to
“Audio Unit Removal and Installation (If Equipped) in
Section 9C”.
4) Remove driver side foot duct (1) from HVAC unit by
removing screw (2).
5) Disconnect temperature control cable (1) and air
flow control cable (2) from HVAC unit (3).
LH steering vehicleRH steering vehicle
6) Remove center garnish from instrument panel.
7) Remove HVAC control unit from instrument panel.
8) Disconnect connectors from HVAC control unit.
Installation
Reverse removal procedure noting the following
instructions.
• Connect temperature control cable and air flow control
cable of HVAC control unit to links of HVAC unit.
a. For LH steering vehicle, set airflow selector (1) to
“DEF” position and temperature selector (2) to
“MAX HOT” position.
For RH steering vehicle, set airflow selector (1) to
“VENT” position and temperature selector (2) to
“MAX COOL” position.
1
2
I7RW01710010-01
I7RW01710012-02
F: Vehicle forward
I6RW0C710005-01
12I4RS0B710013-01
12I4RS0A710016-01
Page 939 of 1556
Downloaded from www.Manualslib.com manuals search engine Heater and Ventilation: 7A-11
Center Ventilation Louver Removal and
Installation
S6RW0D7106014
Removal
1) Disconnect negative (–) cable from battery.
2) Remove audio unit from instrument panel referring to
“Audio Unit Removal and Installation (If Equipped) in
Section 9C”.
3) Remove center ventilation louver (1) with garnish (2)
from instrument panel, and then disconnect
connector from hazard switch.
NOTE
Garnish is fitted to instrument panel with six
clips. When removing garnish from
instrument panel, be careful not to break
them.
4) Separate center ventilation louver and garnish.
Installation
Reverse removal procedure.
Side Ventilation Louver Removal and
Installation
S6RW0D7106015
Removal
1) Remove instrument panel from vehicle body
referring to “Instrument Panel Removal and
Installation in Section 9C”
2) Remove steering support member (1), defroster
nozzle (2) and ventilator duct (3) from instrument
panel.3) Remove side ventilation louver (1) from instrument
panel while pressing clips (2).
Installation
Reverse removal procedure noting the following
instruction.
• Side ventilation louver is fitted to instrument panel
with four clips (1). When installing side ventilation
louver to instrument panel, position the smallest clip to
the top.
1
2
I5RW0A710008-01
3
12
I5RW0A710009-01
1
2
2
I5RW0A710010-01
1
1
I5RW0A710011-01
Page 1025 of 1556
Downloaded from www.Manualslib.com manuals search engine Air Conditioning System: Automatic Type 7B-85
Blower Motor Controller InspectionS6RW0D7226012
1) Check internal circuit of controller for resistance as
follows.
a) Measure resistance between “1” terminal and “2”
terminal of blower motor controller.
Blower motor controller resistance
“1” – “2”: approximately 10 kΩ
If resistance does not meet above specification,
replace blower motor controller.
b) Using ohmmeter, connect its positive terminal to
“3” terminal of blower motor controller and
negative terminal to “1” terminal of blower motor
controller and check that there is no continuity.
2) Check controller for operation as follows.
a) Using bulb (3.4 W) (5) and service wire, connect
battery positive terminal to “3” terminal of blower
motor controller as shown in figure.
b) Using service wire, connect battery negative
terminal to “1” terminal of blower motor
controller.
c) Arrange 3 new 1.5 V batteries (6) in series
(check that total voltage is 4.5 – 5.0 V) and
connect its positive terminal to “2” terminal of
blower motor controller and negative terminal to
“1” terminal of blower motor controller.
Then, check that bulb lights. If bulb does not light
under the above conditions, replace blower
motor controller.
HVAC Control Module Removal and InstallationS6RW0D7226013
Removal
1) Remove audio unit from instrument panel referring to
“Audio Unit Removal and Installation (If Equipped) in
Section 9C”.
2) Remove HVAC control module (1) with its garnish (2)
from instrument panel.
3) Remove HVAC control module from garnish.
Installation
Reverse removal procedure.
Sunload Sensor Removal and InstallationS6RW0D7226014
Removal
1) Disconnect negative (–) cable at battery.
2) Remove combination meter from instrument panel
referring to “Combination Meter Removal and
Installation in Section 9C”.
3) Remove sunload sensor (1) from instrument panel
by depressing tab and pushing sensor upward from
underneath.
4) Disconnect sunload sensor connector (2).
21
43
3
1 2 4
5
6I7RW01722027-01
12
I5RW0A722024-02
1
2
I7RW01722028-01
Page 1026 of 1556
Downloaded from www.Manualslib.com manuals search engine 7B-86 Air Conditioning System: Automatic Type
Installation
Reverse removal procedure noting the following
instructions.
• Install sunload sensor (1) to instrument panel fitting
tab (2) of sunload sensor into the groove (3) of
instrument panel as shown in figure.
Sunload Sensor InspectionS6RW0D7226015
1) Light over sunload sensor vertically with an
incandescent light of approximately 100 W. The
distance between sunload sensor and light should
be approximately 100 mm (3.94 in.).
2) Measure voltage between terminals “a” and “b” of
sunload sensor as shown in figure.
If check result is not satisfactory, replace sunload
sensor with new one.
Sunload sensor voltage specification
“a” – “b”: Approx. 0.38 – 0.42 V
Outside Air Temperature Sensor Removal and
Installation
S6RW0D7226016
Refer to “Outside Air Temperature Sensor Removal and
Installation (If Equipped) in Section 9C”.
Outside Air Temperature Sensor InspectionS6RW0D7226017
Refer to “Outside Air Temperature Sensor Inspection (If
Equipped) in Section 9C”.
Inside Air Temperature Sensor Removal and
Installation
S6RW0D7226018
Removal
1) Disconnect negative (–) cable at battery.
2) Remove audio unit from instrument panel referring to
“Audio Unit Removal and Installation (If Equipped) in
Section 9C”.
3) Remove combination meter from instrument panel
referring to “Combination Meter Removal and
Installation in Section 9C”.
4) Remove connector (3) and aspirator hose (1) from
inside air temperature sensor (2).
5) Remove inside air temperature sensor (2) from
instrument panel by removing screw (4).
Installation
Reverse removal procedure.
Inside Air Temperature Sensor InspectionS6RW0D7226019
Measure resistance between each connector terminal
with an ohmmeter.
If resistance is incorrect, replace inside air temperature
sensor with new one.
Inside air temperature sensor resistance
2.2 ± 0.07 kΩ at 25 °C (77 °F)
F: Vehicle forward
2
F
1
3
I7RW01722029-01
“b” “a”I5JB0A720053-01
1
23 4
I7RW01722031-01
I7RW01722030-01
Page 1163 of 1556
Downloaded from www.Manualslib.com manuals search engine Table of Contents 9-iii
Headlight Bulb Replacement (Discharge
Headlight Model) ............................................. 9B-19
Ballast Removal and Installation (Discharge
Headlight Model) ............................................. 9B-19
Igniter Removal and Installation (Discharge
Headlight Model) ............................................. 9B-20
Headlight Aiming Adjustment with Screen ........ 9B-20
Headlight Switch (in Lighting Switch)
Removal and Installation................................. 9B-22
Headlight Switch (in Lighting Switch)
Inspection........................................................ 9B-22
Hazard Warning Switch Removal and
Installation ....................................................... 9B-23
Hazard Warning Switch Inspection ................... 9B-23
Brake Light Switch Inspection ........................... 9B-23
Turn Signal Light Switch (in Lighting Switch)
Removal and Installation................................. 9B-24
Turn Signal Light Switch (in Lighting Switch)
Inspection........................................................ 9B-24
Turn Signal and Hazard Warning Relay
Removal and Installation................................. 9B-24
Turn Signal and Hazard Warning Relay
Inspection........................................................ 9B-25
License Light Assembly Removal and
Installation ....................................................... 9B-25
Front Fog Light Assembly Removal and
Installation (If Equipped) ................................. 9B-26
Front Fog Light Switch Inspection (If
Equipped)........................................................ 9B-26
Front Fog Light Aiming Adjustment with
Screen (If Equipped) ....................................... 9B-26
Rear Fog Light Switch Inspection (If
Equipped)........................................................ 9B-27
Headlight Manual Levering Switch Inspection
(If Equipped) ................................................... 9B-28
Headlight Leveling Actuator Inspection (If
Equipped)........................................................ 9B-28
Height Sensor Removal and Installation (If
Equipped)........................................................ 9B-29
Height Sensor and Its Circuit Inspection (If
Equipped)........................................................ 9B-30
Headlight Leveling Control Module Removal
and Installation (If Equipped) .......................... 9B-30
Initialization of Headlight Auto Leveling
System ............................................................ 9B-30
Auto-On Headlight Sensor Inspection (If
Equipped)........................................................ 9B-31
Illumination Cancel Switch Inspection (If
Equipped)........................................................ 9B-32
Tail Light Relay, Headlight Relay, Front Fog
Light Relay Inspection (If Equipped) ............... 9B-32
Specifications..................................................... 9B-33
Tightening Torque Specifications ...................... 9B-33
Instrumentation / Driver Info. / Horn ...... 9C-1
Precautions........................................................... 9C-1
Precautions in Diagnosing Troubles for
Combination Meter............................................ 9C-1
General Description ............................................. 9C-1
CAN Communication System Description........... 9C-1Auto Volume Control System Description (If
Equipped) ..........................................................9C-3
Schematic and Routing Diagram ........................9C-4
Combination Meter Circuit Diagram ....................9C-4
Component Location ...........................................9C-5
Audio System Component Location ....................9C-5
Diagnostic Information and Procedures ............9C-6
Speedometer and VSS Symptom Diagnosis ......9C-6
Tachometer Symptom Diagnosis ........................9C-6
Engine Coolant Temperature (ECT) Meter
Symptom Diagnosis ..........................................9C-6
Fuel Meter Symptom Diagnosis ..........................9C-6
Low Fuel Warning Light Symptom Diagnosis .....9C-7
Oil Pressure Warning Light Symptom
Diagnosis ..........................................................9C-7
Brake and Parking Brake Warning Light
Symptom Diagnosis ..........................................9C-8
Seat Belt Reminder Light Symptom Diagnosis ....9C-8
A/T Shift Position Indicator Symptom
Diagnosis (A/T Model).......................................9C-8
Charge Warning Light Symptom Diagnosis ........9C-9
Main Beam (High Beam) Indicator Symptom
Diagnosis ..........................................................9C-9
Warning Buzzer Circuit Symptom Diagnosis ......9C-9
Cigarette Lighter Symptom Diagnosis (If
Equipped) ........................................................9C-10
Horn Symptom Diagnosis .................................9C-10
Information Display Symptom Diagnosis (If
Equipped) ........................................................9C-10
Clock System Diagnosis (If Equipped) ..............9C-11
Audio System Symptom Diagnosis (If
Equipped) ........................................................9C-12
Remote Audio Control Switch Symptom
Diagnosis (If Equipped) ...................................9C-13
Navigation Symptom Diagnosis (If Equipped)...9C-13
Repair Instructions ............................................9C-14
Ignition Switch Removal and Installation...........9C-14
Ignition Switch Inspection..................................9C-14
Combination Meter Removal and Installation ...9C-14
Fuel Level Sensor Removal and Installation .....9C-15
Fuel Level Sensor Inspection ............................9C-15
Oil Pressure Switch Removal and Installation ..9C-15
Oil Pressure Switch Inspection .........................9C-15
Engine Coolant Temperature (ECT) Sensor
Inspection ........................................................9C-16
Brake Fluid Level Switch Inspection .................9C-16
Parking Brake Switch Inspection.......................9C-16
Door Switch (Front / Rear Door) Inspection ......9C-16
Rear End Door Switch Inspection .....................9C-16
Outside Air Temperature Sensor Removal
and Installation (If Equipped) ..........................9C-17
Outside Air Temperature Sensor Inspection
(If Equipped)....................................................9C-17
Instrument Panel Removal and Installation.......9C-17
Information Display (Clock) Removal and
Installation .......................................................9C-18
Audio Unit Removal and Installation (If
Equipped) ........................................................9C-19
Page 1164 of 1556
Downloaded from www.Manualslib.com manuals search engine 9-iv Table of Contents
Front Speaker Removal and Installation (If
Equipped) ........................................................9C-19
Rear Speaker Removal and Installation (If
Equipped) ........................................................9C-19
GPS Antenna Removal and Installation (If
Equipped) ........................................................9C-20
Horn Removal and Installation ..........................9C-20
Horn Inspection .................................................9C-20
Horn Relay Inspection .......................................9C-20
Antenna Base Removal and Installation ...........9C-21
Remote Audio Control Switch Removal and
Installation (If Equipped) .................................9C-21
Remote Audio Control Switch Inspection (If
Equipped) ........................................................9C-22
Vehicle Speed Signal Inspection (For Audio
Unit) (If Equipped) ...........................................9C-22
Specifications .....................................................9C-22
Tightening Torque Specifications ......................9C-22
Wipers / Washers .................................... 9D-1
Diagnostic Information and Procedures ............ 9D-1
Front Wiper and Washer Symptom Diagnosis ....9D-1
Rear Wiper and Washer Symptom Diagnosis..... 9D-1
Repair Instructions ..............................................9D-2
Wipers and Washers Components .....................9D-2
Washer Tank and Washer Pump Removal
and Installation ..................................................9D-3
Washer Pump Inspection ....................................9D-3
Windshield Wiper Removal and Installation ........9D-3
Windshield Wiper Motor Inspection.....................9D-4
Rear Wiper Removal and Installation.................. 9D-6
Rear Wiper Motor Inspection ..............................9D-7
Windshield Wiper and Washer Switch
Removal and Installation ................................... 9D-8
Windshield Wiper and Washer Switch
Inspection .......................................................... 9D-8
Rear Wiper and Washer Switch Removal and
Installation .......................................................9D-10
Rear Wiper and Washer Switch Inspection.......9D-10
Rear Wiper Relay Removal and Installation .....9D-10
Rear Wiper Relay Inspection ............................9D-10
Specifications .....................................................9D-11
Tightening Torque Specifications ......................9D-11
Glass / Windows / Mirrors .......................9E-1
Precautions........................................................... 9E-1
Precautions for Power Window Service
(Pinching Prevention Function Model) .............. 9E-1
General Description ............................................. 9E-1
Rear End Door Window Defogger System
Description ........................................................ 9E-1
Schematic and Routing Diagram ........................ 9E-2
Power Window Circuit Diagram (Pinching
Prevention Function Model) .............................. 9E-2
Diagnostic Information and Procedures ............ 9E-3
Rear End door Window Defogger Symptom
Diagnosis .......................................................... 9E-3
Power Window Control System Symptom
Diagnosis .......................................................... 9E-3Inspection of Pinching Prevention Function
(Pinching Prevention Function Model) .............. 9E-4
Power Door Mirror Control System Symptom
Diagnosis .......................................................... 9E-4
Door Mirror Heater Symptom Diagnosis (If
Equipped) .......................................................... 9E-5
Repair Instructions .............................................. 9E-5
Windshield Components ..................................... 9E-5
Windshield Removal and Installation .................. 9E-6
Front Pillar Window Components...................... 9E-10
Front Pillar Window Removal and Installation... 9E-10
Rear Quarter Window Components .................. 9E-11
Rear Quarter Window Removal and
Installation ....................................................... 9E-11
Rear End Door Window Components ............... 9E-12
Rear End Door Glass Removal and
Installation ....................................................... 9E-12
Front Door Window Components ...................... 9E-13
Front Door Glass Removal and Installation ...... 9E-14
Front Door Window Regulator Removal and
Installation ....................................................... 9E-15
Front Door Window Regulator Inspection ......... 9E-15
Rear Door Window Components ...................... 9E-16
Rear Door Glass Removal and Installation ....... 9E-16
Rear Door Window Regulator Removal and
Installation ....................................................... 9E-18
Rear Door Window Regulator Inspection .......... 9E-18
Rear End Door Window Defogger Switch
Inspection ........................................................ 9E-18
Rear End Door Window Defogger Relay
Inspection ........................................................ 9E-19
Rear End Door Window Defogger Wire
Inspection ........................................................ 9E-19
Rear End Door Window Defogger Wire
Repair.............................................................. 9E-20
Power Window Main Switch Inspection ............ 9E-20
Power Window Sub Switch Inspection .............. 9E-22
Pulse Sensor and Its Circuit Inspection
(Pinching Prevention Function Model) ............ 9E-23
Power Window Main Switch Initialization
(Pinching Prevention Function Model) ............ 9E-24
Door Mirror Components................................... 9E-24
Door Mirror Removal and Installation................ 9E-25
Power Door Mirror Switch Inspection ................ 9E-25
Power Door Mirror Actuator Inspection ............. 9E-25
Door Mirror Heater Inspection (If Equipped) ..... 9E-26
Door Mirror Heater Switch Inspection (If
Equipped) ........................................................ 9E-26
Special Tools and Equipment ........................... 9E-26
Recommended Service Material ....................... 9E-26
Security and Locks...................................9F-1
General Description ............................................. 9F-1
Key Coding Construction .................................... 9F-1
Rear End Door Opener System Description ....... 9F-1
Component Location ........................................... 9F-2
Power Door Lock and Keyless Entry System
Component Location (If Equipped) ................... 9F-2
Diagnostic Information and Procedures ............ 9F-3
Page 1188 of 1556
Downloaded from www.Manualslib.com manuals search engine 9A-21 Wiring Systems:
G: Instrument panel harness, Instrument panel antenna wire / S: Contact coil (RHD)
G: Instrument panel harness
G146G141G309
G34G26G253
G266G255
G144
G241
G17
G310G153
G248
G311
G61
G259
1311
14
G16
G341
(TO L374)
G354
(TO K154)
G342
(TO L375)
G348
(TO K153)
G254
G152
G04
G271
G272
G307
G211
G343
(TO L376)
G344
(TO L377) G147G345
(TO L378)
G334
(TO E382)
G333
(TO E381)
G20
S121S61
G32 G155 G154
G63
G62G65G64G273
G151
G150
G308
G306
G35
G251
G347
S172
G346
S171
GSS
Instrument panel
antenna wire
G243
G267
G14
G355
(TO L409)G335
(TO E383)
I6RW0D910901-01
No./Color Connective position No./Color Connective position
G04/BLU BCM G248/BLU Audio (Navigation)
G14/N (IF
EQPD)Auto leveling control module G251/N ACC socket
G16/N (IF
EQPD)KLS ECM G253/GRN Multi information display
G17/BLK ICMG254/N (IF
EQPD)Keyless receiver
G20/GRN
(Auto A/C)Auto A/C unitG255/BLK
(Auto A/C)Diode #1
G26/N (IF
EQPD)4WD control module G259/ORN Passenger inflator
G32/N EVAP thermistor G271/N J/B
G34/N (Auto A/
C)Room temperature sensor G272/N J/B
G35/N (Auto A/
C)Sunlight sensor G273/N J/B
G61/N Heater fan motor G306/N J/C
G62/BLK Fresh/Recircle actuatorG307/N (IF
EQPD)J/C
G63/BLK (Auto
A/C)Mode selecting actuator G308/N J/C
G64/BLK (Auto
A/C)Temperature control actuator G309/GRY J/C
G65/N Fan driverG310/N (Auto
A/C)J/C
G141/BLK COMB switch G311/GRY J/C
G144/N COMB switch G333/GRY Main harness (To E381)
G146/N Main switch (key) G334/BRN Main harness (To E382)
Page 1190 of 1556
Downloaded from www.Manualslib.com manuals search engine 9A-23 Wiring Systems:
G: Instrument panel harness, Instrument panel antenna wire / S: Contact coil (LHD)
G: Instrument panel harness
G146G141
G309
G34
G253
G266G255
G144
G241
G17G311
G153 G63
G248
G310
G61
G259G243
G267
G355
(TO L409)
1311
14
G16
G341
(TO L374)
G354
(TO K154)
G342
(TO L375)
G348
(TO K153)
G352
(TO L402)
G254
G04
G271
G272
G307
12
G211
G343
(TO L376)G349
(TO L399)
G344
(TO L377)G147G345
(TO L378)
G334
(TO E382)
G333
(TO E381)
G20
S121S61
G32 G155 G154 G64
G62G214
G65 G273
G151
G152 G150
G05 G06
G308
G306 G265
G35
G251
G347
S172
G346
S171
G S S
Instrument panel
antenna wire
I6RW0D910902-01
No./Color Connective position No./Color Connective position
G04/N or BLU BCM G248/BLU Audio (Navigation)
G05/N (Taiwan) BCM G251/N ACC socket
G06/BLK
(Taiwan)BCM G253/GRN Multi information display
G16/N (IF
EQPD)KLS ECMG254/N (IF
EQPD)Keyless receiver
G17/BLK ICMG255/BLK
(Auto A/C)Diode #1
G20/GRN
(Auto A/C)Auto A/C unit G259/ORN Passenger inflator
G32/N EVAP thermistorG265/N
(Taiwan)Security option
G34/N (Auto A/
C)Room temperature sensor G271/N J/B
G35/N (Auto A/
C)Sunlight sensor G272/N J/B
G61/N Heater fan motor G273/N J/B
G62/BLK Fresh/Recircle actuator G306/N J/C
G63/BLK (Auto
A/C)Mode selecting actuatorG307/N (IF
EQPD)J/C
G64/BLK (Auto
A/C)Temperature control actuator G308/N J/C
G65/N Fan driver G309/GRY J/C
G141/BLK COMB switchG310/N (Auto
A/C)J/C
G144/N COMB switch G311/GRY J/C
G146/N Main switch (key) G333/GRY or N Main harness (To E381)
G147/N IG switch G334/BRN Main harness (To E382)
Page 1205 of 1556
Downloaded from www.Manualslib.com manuals search engine Wiring Systems: 9A-38
Individual Circuit Fuse Box No. 2 (In J/B (Except Taiwan))S6RW0D910D009
19
25
20
26
34
21
27
35
22
28
36
23
29
37
24
30
38
31
39
32
40
33
41
42USE THE DESINGNATED FUSES AND RELAYS ONLY.
I7RW01910912-02
No. Fuse Description on the cover Protected circuit
15 A RR WIPRear wiper motor
Rear washer motor
15 A IG COILA/F sensor
Current sensor
ECM
Fuel pump relay
Generator
Heated oxygen sensor #1
Heated oxygen sensor #2
VSS
ICM
IG coil #1
IG coil #2
IG coil #3
IG coil #4
10 A BACKBack-up light switch
Fresh / Recircle actuator
Mode control switch
Auto A/C unit
4WD control module
KLS ECM
Transaxle range sensor
Headlight beam leveling switch
Headlight beam leveling actuator (R)
Headlight beam leveling actuator (L)
10 A MTRCOMB meter
Flasher relay
15 A ACCBCM
Power mirror switch
ACC socket
15 A ACC 2Rear ACC socket
Audio
Multi information display
KLS ECM
Page 1207 of 1556
Downloaded from www.Manualslib.com manuals search engine Wiring Systems: 9A-40
Individual Circuit Fuse Box No. 2 (In J/B (Taiwan))S6RW0D910D005
19
25
20
26
34
21
27
35
22
28
36
23
29
37
24
30
38
31
39
32
40
33
41
42USE THE DESINGNATED FUSES AND RELAYS ONLY.
I7RW01910912-02
No. Fuse Description on the cover Protected circuit
15 A RR WIPRear wiper motor
Rear washer motor
15 A IG COILBCM
A/F
ECM
Fuel pump relay
Generator
Heated oxygen sensor #1
Heated oxygen sensor #2
VSS
ICM
IG coil #1
IG coil #2
IG coil #3
IG coil #4
10 A BACKBack-up light switch
Fresh / Recircle actuator
Mode control switch
Auto A/C unit
KLS ECM
Transaxle range sensor
10 A MTRCOMB meter
Flasher relay
15 A ACCBCM
Power mirror switch
ACC socket
15 A ACC 2Rear ACC socket
Audio
Multi information display
KLS ECM
30 A WIPCOMB switch
Windshield washer motor
Windshield wiper motor
Rear wiper relay
10 A IG1 SIGPower steering control module
A/T relay
15 A A/B A/B SDM