rims SUZUKI SX4 2006 1.G Service Workshop Manual

Downloaded from www.Manualslib.com manuals search engine 2D-1 Wheels and Tires:
Suspension
Wheels and Tires
General Description
Tires DescriptionS6RW0D2401001
The tire is of tubeless type. The tire is designed to
operate satisfactorily with loads up to the full rated load
capacity when inflated to the recommended inflation
pressures.
Correct tire pressures and driving habits have an
important influence on tire life. Heavy cornering,
excessively rapid acceleration, and unnecessary sharp
braking increase tire wear.
Tire Placard
The “Tire Placard” is located on the left or right door lock
pillar and should be referred to tire information.
The placard lists the maximum load, tire size and cold
tire pressure where applicable.
NOTE
Whether rim size and/or maximum load are
listed or not depends on regulations of each
country.

Inflation of Tires
The pressure recommended for any model is carefully
calculated to give a satisfactory ride, stability, steering,
tread wear, tire life and resistance to bruises.
Tire pressure, with tires cold, (after vehicle has set for 3
hours or more, or driven less than one mile) should be
checked monthly or before any extended trip. Set to the
specifications on the “Tire Placard” located on the left or
right door lock pillar.
It is normal for tire pressure to increase when the tires
become hot during driving.
Do not bleed or reduce tire pressure after driving.
Bleeding reduces the “Cold Inflation Pressure”.
Higher than recommended pressure can cause:
• Hard ride
• Tire bruising or carcass damage
• Rapid tread wear at center of tire
Unequal pressure on same axle can cause:
• Uneven braking
• Steering lead
• Reduced handling
• Swerve on accelerationLower than recommended pressure can cause:
• Tire squeal on turns
• Hard Steering
• Rapid and uneven wear on the edges of the tread
• Tire rim bruises and rupture
• Tire cord breakage
• High tire temperature
• Reduced handling
• High fuel consumption
Matched Tires and Wheels (Steel Type)
Tires and wheels are match mounted at the assembly
plant.
This means that the radially stiffest part of the tire, or
“high spot”, is matched to the smallest radius or “low
spot” of the wheel.
This is done to provide the smoothest possible ride.
The “high spot” of the tire is originally marked by paint
dot (1) on the outboard sidewall. This paint dot will
eventually wash off the tire.
The “low spot” of the wheel is originally marked by paint
dot (2) on the wheel rim-flange. Properly assembled, the
wheel rims’ paint dot should be aligned with the tires’
paint dot as shown in figure.
Whenever a tire is dismounted from its wheel, it should
be remounted so that the tire and wheel are matched. If
the tire’s paint dot cannot be located, a line should be
scribed on the tire and wheel before dismounting to
assure that it is remounted in the same position.
I2RH01240001-01

Downloaded from www.Manualslib.com manuals search engine Rear Brakes: 4C-4
3) Remove return springs, brake shoes and adjuster.
4) Disconnect parking brake shoe lever (1) from
parking brake cable (2).
5) Remove push nut (1).
6) Remove parking brake shoe lever (2) from shoe rim
(3).
Installation
Install parts in reverse order of removal, noting the
following.
• Before installing rear brake shoe to brake back plate,
clean brake back plate and apply heat-resistance
brake grease to A on which shoe rims rest.
• Push and rotate 90° hold down pin and install hold
down pin and hold down spring.
• Install brake drum referring to “Rear Brake Drum
Removal and Installation”.Rear Brake Shoe InspectionS6RW0D4306006
• Check ratchet of brake adjuster (1) assembly for wear
or damage.
• Check shoe return spring, antirattle spring, quadrant
spring and shoe hold down spring for damage,
corrosion and weakening.
• Check for smooth movement of brake shoe lever (2)
along shoe rim.
If any defective or malfunction is found, repair or replace.
Wheel Cylinder Removal and InstallationS6RW0D4306007
Removal
1) Remove brake drum referring to “Rear Brake Drum
Removal and Installation”.
2) Remove brake shoe referring to “Rear Brake Shoe
Removal and Installation”.
3) Loosen brake pipe flare nut (1) but only within the
extent that fluid does not leak.
4) Remove wheel cylinder mounting bolt (3).
Disconnect brake pipe from wheel cylinder and put
bleeder plug cap (2) onto pipe to prevent fluid from
spilling.
I2RH01430013-01
1
2 3
I4RS0A430014-01
A
A
I6JB0A430002-01
I4RS0A430016-01
1
2
3
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Downloaded from www.Manualslib.com manuals search engine 6A-1 Steering General Diagnosis:
Ste eri ng
Steering General Diagnosis
Precautions
Precautions for Steering DiagnosisS6RW0D6100001
Since the problems in steering involve several systems, they must all be considered when diagnosing a complaint. To
avoid using the wrong symptom, always road test the vehicle first. Proceed with the following preliminary inspection
and correct any defects which are found.
1) Inspect tires for proper pressure and uneven wear.
2) Raise vehicle on a hoist and inspect steering system for loose or damaged parts.
3) Spin front wheels. Inspect for out-of-round tires, out-of-balance tires, bent rims, loosen and/or rough wheel
bearings.
Diagnostic Information and Procedures
Steering Symptom DiagnosisS6RW0D6104001
Condition Possible cause Correction / Reference Item
Hard steeringTire not adequately inflatedInflate tires to proper pressure.
Malfunction of power steering systemCheck and correct. Refer to “P/S System
Symptom Diagnosis in Section 6C”.
Bind in tie-rod end ball studs or lower
ball jointsReplace tie-rod end or front suspension control
arm.
Disturbed front wheel alignmentCheck and adjust front wheel alignment.
Bind in steering columnRepair or replace steering column assembly.
Rack and pinion adjustmentCheck and adjustment rack and pinion torque.
Too much play in steeringWheel bearings wornReplace wheel bearing.
Loose steering gear case boltsTighten gear case bolts.
Faulty steering gear case assemblyReplace steering gear case assembly.
Worn steering shaft jointsReplace steering lower shaft assembly.
Worn tie-rod ends or tie-rod inside ball
jointsReplace tie-rod end or tie-rod.
Worn lower ball jointsReplace front suspension control arm.
Rack and pinion adjustmentCheck and adjustment rack and pinion torque.
Poor return abilityBind in tie-rod end ball studsReplace tie-rod end.
Bind in ball jointsReplace front suspension control arm.
Bind in steering columnReplace steering column assembly.
Disturbed front end alignmentCheck and adjust front end alignment.
Faulty steering gear case assemblyReplace steering gear case assembly.
Tires not adequately inflatedAdjust tire pressure.
Rack and pinion adjustmentCheck and adjustment rack and pinion torque.
Rack and pinion noise
(Rattle or chuckle)Loose steering gear case boltsTighten steering gear case bolts.
Rack and pinion adjustmentCheck and adjustment rack and pinion torque.
Faulty steering gear case assemblyReplace steering gear case assembly.
Broken or otherwise damaged wheel
bearing(s)Replace wheel bearing(s).
Wander or poor steering
stabilityMismatched or uneven tiresReplace or inflate tires to proper pressure.
Loosen ball joints and tie-rod endsReplace suspension control arm or tie-rod end.
Faulty struts or mountingsReplace strut or repair mounting.
Loose stabilizer barTighten or replace stabilizer bar or bush.
Broken or sagging coil springsReplace coil spring.
Rack and pinion adjustmentCheck and adjustment rack and pinion torque.
Disturbed front wheel alignmentCheck and adjust front wheel alignment.
Faulty steering gear case assemblyReplace steering gear case assembly.

Downloaded from www.Manualslib.com manuals search engine Instrumentation / Driver Info. / Horn: 9C-17
Outside Air Temperature Sensor Removal and
Installation (If Equipped)
S6RW0D9306013
Removal
1) Disconnect negative (–) cable at battery.
2) Remove front bumper referring to “Front Bumper
and Rear Bumper Components in Section 9K”.
3) Disconnect connector from outside air temperature
sensor.
4) Remove outside air temperature sensor (1) from
front bumper member.
Installation
Reverse removal procedure for installation.
Outside Air Temperature Sensor Inspection (If
Equipped)
S6RW0D9306014
Measure resistance of outside air temperature sensor
using an ohmmeter.
If resistance is out of specification, replace outside air
temperature sensor.
Outside air temperature sensor resistance
1.61 kΩ – 1.79 kΩ at 25 °C (77 °F)
Instrument Panel Removal and InstallationS6RW0D9306015
WARNING!
Refer to “Air Bag Warning in Section 00”
before starting service work.

Removal
1) Disconnect negative cable at battery.
2) Disable air bag system referring to “Disabling Air
Bag System in Section 8B”.
3) Remove dash side trims (4) and steering column
hole cover (1).
4) Turn steering wheel to remove steering column
cover screws (3).
5) Remove steering column covers (2).
6) Remove glove box (1).
7) Remove hood latch release lever (2).
8) Remove console box referring to “Console Box
Components in Section 9H”.
9) Remove instrument panel center lower bracket bolts
(1).
“A”: Resistance “B”: Temperature
1
I5RW0A930012-01
“B” “A”5.50
1.70
0
3225
77
F
I4RS0A930017-01
2
3
1
4I7RW01930010-01
2
1I4RS0B930008-01
1
I5RW0A930014-01

Downloaded from www.Manualslib.com manuals search engine 9C-18 Instrumentation / Driver Info. / Horn:
10) Remove front pillar trims (1).
11) Disconnect instrument panel harness connectors,
heater control cables and antenna cable for
instrument panel removal.
12) Remove steering column assembly referring to
“Steering Column Removal and Installation in
Section 6B”.
13) Remove instrument panel ground wire.
14) Remove instrument panel mounting bolts (1).
15) Remove instrument panel (2) with steering support
member (3) and instrument panel harness.Installation
Reverse removal procedure noting the following.
• When installing each part, be careful not to catch any
cable or wiring harness.
• Tighten instrument panel mounting bolts to specified
torque.
Tightening torque
Instrument panel mounting bolt (a): 23 N·m (2.3
kgf-m, 17.0 lb-ft)
• Install steering column assembly referring to “Steering
Column Removal and Installation in Section 6B”.
• Enable air bag system referring to “Enabling Air Bag
System in Section 8B”.
Information Display (Clock) Removal and
Installation
S6RW0D9306016
Removal
1) Remove audio unit referring to “Audio Unit Removal
and Installation (If Equipped)”.
2) Remove center ventilation louver (1) from instrument
panel and then disconnect hazard switch connector.
1
I7RW01930011-01
11
3
2I5RW0A930016-01
(a)
(a)
I5RW0A930017-01
1
I5RW0A930018-01

Downloaded from www.Manualslib.com manuals search engine Instrumentation / Driver Info. / Horn: 9C-19
3) Remove information display (clock) (1) from
instrument panel (2) pulling it in arrow direction
shown in figure.
4) Disconnect information display coupler.
Installation
Reverse removal procedure.
Audio Unit Removal and Installation (If
Equipped)
S6RW0D9306017
Removal
1) Disconnect negative (–) cable at battery.
2) Remove instrument panel center garnish trims (1).
3) Remove 4 mounting screws (1).
4) Disconnect electrical connectors from audio unit.
5) Remove audio unit (2) from instrument panel.
Installation
Reverse removal procedure.
Front Speaker Removal and Installation (If
Equipped)
S6RW0D9306018
Removal
1) Remove front door trim referring to Step 1) to 3) of
“Front Door Glass Removal and Installation in
Section 9E”.
2) Remove 3 front speaker mounting screws (1).
3) Remove front speaker (2) from front door panel (3).
4) Disconnect front speaker coupler from front speaker
(2).
Installation
Reverse removal procedure.
Rear Speaker Removal and Installation (If
Equipped)
S6RW0D9306019
Removal
1) Remove rear door trim referring to Step 1) to 3) of
“Rear Door Glass Removal and Installation in
Section 9E”.
2) Remove 3 rear speaker mounting screws (1).
3) Remove rear speaker (2) from rear door panel (3).
4) Disconnect rear speaker coupler from rear speaker
(2).
Installation
Reverse removal procedure.
1 2
I5RW0A930019-01
1
I5RW0A930020-03
1
2
I5RW0A930021-01
1 2
3
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1 2
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Downloaded from www.Manualslib.com manuals search engine Glass / Windows / Mirrors: 9E-6
Windshield Removal and InstallationS6RW0D9506002
Preparation
The windshield is installed by using a special type of
adhesive (that is, one component urethane adhesive
used with primer). For the windshield replacement, it is
important to use an adhesive which provides sufficient
adhesion strength and follow the proper procedure.
CAUTION!
• Described is the glass replacement by
using 3 types of primers and 1 type of
adhesive made by YOKOHAMA (one
component urethane adhesive to be used
with primer in combination). When using
primer and adhesive made by other
manufacturers, be sure to refer to handling
instructions supplied with them.
Negligence in following such procedure or
misuse of the adhesive in any way hinders
its inherent adhesive property. Therefore,
before the work, make sure to read
carefully the instruction and description
given by the maker of the adhesive to be
used and be sure to follow the procedure
and observe each precaution throughout
the work.
• Should coated surface be scratched or
otherwise damaged, be sure to repair
damaged part, or corrosion may start from
there.

Use the specific adhesive which has the following
property.
Glass adhesive shearing strength
40 kg/cm2 (569 lb/in2) or moreAdhesive materials and tools required for removal and
installation.
• One component urethane adhesive and primers used
in combination (For one sheet of windshield).
– Adhesive (470 g (15.7 oz.))
– Primer for glass (30 g (1.0 oz.))
– Primer for body (30 g (1.0 oz.))
– Primer for molding (30 g (1.0 oz.))
• Eyeleteer
•Piano string
• Windshield knife
• Brush for primer application (2 pcs)
•Knife
• Rubber sucker grip
• Sealant gun (for filling adhesive)
• Putty spatula (for correcting adhered parts)
Removal
1) Clean both inside and outside of glass and around it.
2) Remove wiper arms and cowl top garnish.
3) Using tape, cover body surface around glass to
prevent any damage.
4) Remove rear view mirror, sun visor and front pillar
trims (right & left).
5) If necessary, remove instrument panel. Refer to
“Instrument Panel Removal and Installation in
Section 9C”.
6) If necessary, remove head lining. Refer to “Head
Lining Removal and Installation in Section 9H”.
7) Remove (or cut) windshield molding.
8) Drill hole with eyeleteer (1) through adhesive and let
piano string through it.
I2RH01950040-01

Downloaded from www.Manualslib.com manuals search engine Interior Trim: 9H-1
Body, Cab and Accessories
Interior Trim
Repair Instructions
Floor Carpet Removal and InstallationS6RW0D9806001
Removal
1) Remove front seat and rear seat referring to “Front
Seat Removal and Installation in Section 9G” and
“Rear Seat Removal and Installation in Section 9G”.
2) Remove seat belt lower anchor bolts (front and rear).
3) Remove side sill scuffs (1) (front and rear), front
pillar lower trims (2), center pillar inner lower trims
(3), back panel trim (4), rear quarter lower trims (5).4) Remove console box referring to “Console Box
Components”.
5) Remove floor carpet.
Installation
Reverse removal sequence to install front floor carpet,
noting the following instruction.
• For tightening torque of rear seat mounting bolt, refer
to “Rear Seat Components in Section 9G”.
• For tightening torque of front seat mounting bolt, refer
to “Front Seat Components in Section 9G”.
• For tightening torque of seat belt lower anchor bolt,
refer to “Front Seat Belt Components in Section 8A”
and “Rear Seat Belt Components in Section 8A”.
6. Forward
B
C
A
4
C
BC
BB
B
31
B
B
5
B
B
B
CCC
2
1B
B
A1
6
I5RW0A980003-02

Downloaded from www.Manualslib.com manuals search engine 9H-2 Interior Trim:
Head Lining Removal and InstallationS6RW0D9806002
WARNING!
Refer to “Air Bag System Service Warning in
Section 00” before starting service work.

Removal
1) Remove sun visor (1).
2) Remove dome lights of front (1) and center (2).3) Remove front pillar upper trims (1) rear side sill
scuffs (2), center pillar inner lower trims (3), center
pillar inner upper trims (4), back panel trim (5), rear
quarter lower trims (6) and rear quarter upper trims
(7).
1
I5RW0A980001-01
12
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[A]: With curtain air bag [B]: Without curtain air bag
32
4
B
B
B
C
A
A
AB
B
A
B
B
[A] [B]
7
6
BBBA
A
AAA
B
B
B
CCC
5
C
BC
BB
B
11
C
I5RW0A980004-03