Gear SUZUKI SX4 2010 1.G Owner's Manual

INSPECTION AND MAINTENANCE
7
80J23-03E
60G410
INSPECTION AND MAINTENANCEMaintenance Schedule ....................................................... 7-2
Periodic Maintenance Schedule ........................................ 7-3
Maintenance Recommended under Severe Driving
Conditions ........................................................................... 7-7
Drive Belt ............................................................................. 7-11
Engine Oil and Filter ........................................................... 7-11
Engine Coolant .................................................................... 7-14
Air Cleaner ........................................................................... 7-16
Spark Plugs ......................................................................... 7-16
Gear Oil ................................................................................ 7-18
Clutch Pedal ........................................................................ 7-19
Continuously Variable Transaxle (CVT) Fluid .................. 7-20
Brakes .................................................................................. 7-21
Steering Wheel .................................................................... 7-23
Tires ...................................................................................... 7-24
Battery .................................................................................. 7-35
Fuses .................................................................................... 7-36
Headlight Aiming ................................................................. 7-39
Bulb Replacement ............................................................... 7-40
Wiper Blades ....................................................................... 7-46
Windshield Washer Fluid ................................................... 7-50
Air Conditioning System .................................................... 7-50

7-18
INSPECTION AND MAINTENANCE
80J23-03E
Gear OilSpecified Gear OilWhen replacing gear oil, use gear oil with
the appropriate viscosity and grade as
shown in the charts below.
We highly recommend you use:
“SUZUKI GEAR OIL 75W-80” for manual
transaxle gear oil
Manual transaxle (API GL-4)
80J2087
We highly recommend you use:
API GL-5 hypoid gear oil SAE 80W-90 for
rear differential oil (i-AWD) and transfer oil
of CVT model (i-AWD)
Rear differential oil (i-AWD)/Transfer oil
of CVT model (i-AWD)
(API GL-5 Hypoid)
54G096
Manual transaxle
80J2083
Transfer case (i-AWD)
80J007
(1) Oil filler and level plug
C
Fo o-30
-22-20
-4-10
14 32 50 68 86 104010203040
75W-80, 75W-85, 75W-90
API GRADE
Manual transaxle GL-4
Rear differential oil
(i-AWD)/Transfer oil
(i-AWD CVT)GL-5 (Hypoid
gear oil)
(1)
EXAMPLE
(1)

7-19INSPECTION AND MAINTENANCE
80J23-03E
Rear differential (i-AWD)
80J015
(1) Oil filler and level plug
Tightening torque
Gear Oil Level CheckThe manual transaxle, transfer gears (i-
AWD CVT) and rear differential (i-AWD)
are lubricated with gear oil. To check the
gear oil level in any of the above locations,
use the following procedure:
1) Park the vehicle on a level surface. Set
parking brake and stop the engine.
2) Remove the oil filler plug (1).
For the manual transaxle;
3) If gear oil flow from the plug hole, the oil
level is correct. Reinstall the plug.
If gear oil do not flow from the plug
hole, add oil through the filler plug hole
until a little oil flow from the plug hole.
For the transfer and rear differential;
3) Check the inside of the hole with your
finger. If the oil level comes up to the
bottom of the plug hole, the oil level is
correct. If so, reinstall the plug.
4) If the oil level is low, add gear oil
through the filler plug hole (1) until the
oil level reaches the bottom of the filler
hole.Gear Oil ReplacementSince special procedures, materials and
tools are required, it is recommended that
you trust this job to your authorized
SUZUKI dealer.
Clutch Pedal
80J004
Check the clutch pedal for smooth opera-
tion and clutch fluid level from time to time.
If clutch dragging is felt with the pedal fully
depressed, have the clutch inspected by
your SUZUKI dealer. If the clutch fluid level
is near the “MIN” line, fill it up to the “MAX”
line with SAE J1703 or DOT3 brake fluid. Oil Filler Plug
Manual transaxle27 Nm
(19.5 lb-ft)
(2.7 kg-m)
Transfer 23 Nm
(16.6 lb-ft)
(2.3 kg-m) Rear differential
(1)

7-20
INSPECTION AND MAINTENANCE
80J23-03E
Continuously Variable
Transaxle (CVT) FluidSpecified FluidUse a CVT fluid SUZUKI CVT FLUID
GREEN-1 or Shell GREEN-1V.Fluid Level CheckYou must check the fluid level with the CVT
fluid at normal operating temperature.
To check the fluid level:
1) To warm up the transaxle fluid, drive the
vehicle or idle the engine until the tem-
perature gauge indicates normal oper-
ating temperature.
2) Then drive for ten more minutes.
NOTE:
Do not check the fluid level if you have just
driven the vehicle for a long time at high
speed, or if you have driven in city traffic inhot weather. Wait until the fluid cools down
(about 30 minutes), or the fluid level indica-
tion will not be correct.
3) Park your vehicle on level ground.
4) Apply the parking brake and then start
the engine in “P” (Park). Let it idle for
two minutes and keep it running during
the fluid level check.
5) With your foot on the brake pedal, move
the gearshift lever through each gear,
pausing for about three seconds in
each range. Then move it back to the
“P” (Park) position.
75F08680J2071
80J2072
(1) FULL
(2) LOW
(3) The lowest point = Fluid level
CAUTION
Driving with too much or too little
fluid can damage the transaxle.
CAUTION
Be sure to use the specified CVT
fluid. Using CVT fluid other than
SUZUKI CVT FLUID GREEN-1 or Shell
GREEN-1V may damage the CVT of
your vehicle.
WARNING
Be sure to depress the brake pedal
when moving the gearshift lever, or
the vehicle can move suddenly.
EXAMPLE
EXAMPLE
(2)H
C
(1) (3)
EXAMPLE

12-4SPECIFICATIONS
80J23-03E
ITEM: Wheel
Tire size, front and rear SX4 P195/65R15, P205/60R16, P205/50R17
SX4 SEDAN P195/65R15, P205/50R17
Tire pressure For the specified tire pressure, see the Tire Information Label located
on the driver’s door lock pillar.
ITEM: Steering
Toe IN 1.0 ± 1.0 mm (0.0393 ± 0.0393 in.)
Camber angle P195/65R15, P205/60R16 –0° 10’ ± 1°
P205/50R17 –0° 17’ ± 1°
Caster angle P195/65R15, P205/60R16 3° 40’ ± 2°
P205/50R17 3° 46’ ± 2°
ITEM: Capacities
Coolant (including reserve tank) M/T 7.1 L (15.0 US pt)
CVT 7.0 L (14.8 US pt)
Fuel tank 2WD 50 L (13.2 US gal)
i-AWD 45 L (11.9 US gal)
Engine oil (replaced with filter) 4.5 L (4.7 quarts)
Transaxle oil Manual transaxle: 2.5 L (5.3 US pt)
CVT: 9.44 L (19.9 US pt) (when overhauling)
Rear differential oil 0.8 L (1.7 US pt)
Transfer gear box oil 0.6 L (1.2 US pt)
Specifications: 1, 2, 5, 6, 7, 10, 11

13-2INDEX
80J23-03E
Drive Belt .............................................................................. 7-11
Driver’s Seat Belt Reminder Light...................................... 2-64
Driving on Hills ...................................................................... 4-3
Driving on Slippery Roads .................................................... 4-4
Driving range........................................................................ 2-72EElectronic Stability Program (ESP
®) .................................. 3-23
Emergency Locking Retractor (ELR) ................................. 2-30
Emission Compliance Label (for U.S.A.) ........................... 10-2
Engine Block Heater .............................................................. 3-9
Engine Coolant .................................................................... 7-14
Engine Hood......................................................................... 5-44
Engine Oil and Filter ............................................................ 7-11
Engine Serial Number ......................................................... 10-1
Exhaust Gas Warning............................................................ 3-1
FFloor Mats............................................................................. 5-51
Fluid Level Check ................................................................ 7-20
Folding Rear Seats .............................................................. 2-26
Frame Hooks ........................................................................ 5-56
Front Air Bags ...................................................................... 2-49
Front Fog Light Switch........................................................ 2-77
Front Seat Back Pocket....................................................... 5-50
Front Seat Heater ................................................................. 2-23
Front Seats ........................................................................... 2-21
Fuel Filler Cap ...................................................................... 5-43
Fuel Gauge ........................................................................... 2-69
Fuel Pump Labeling............................................................... 1-1
Fuel Recommendation .......................................................... 1-1
Full Wheel Cover.................................................................... 8-4
Fuses .................................................................................... 7-36FUSES AND PROTECTED CIRCUITS ................................. 11-1
Fuses in the Engine Compartment ..................................... 7-36
Fuses under the Dash Board .............................................. 7-38
GGasoline Containing MTBE ................................................... 1-1
Gasoline/Ethanol blends ....................................................... 1-1
Gasoline/Methanol blends..................................................... 1-1
Gear Oil ................................................................................. 7-18
Gear Oil Level Check ........................................................... 7-19
Gear Oil Replacement .......................................................... 7-19
GLOSSARY OF TIRE TERMINOLOGY ................................ 7-32
Glove Box ............................................................................. 5-49HHazard Warning Switch ....................................................... 2-78
Head Restraints ........................................................... 2-22, 2-24
Headlight Aiming.................................................................. 7-39
Heated Rear Window and Heated Outside Rearview
Mirrors Switch ...................................................................... 2-81
Heating and Air Conditioning System.................................. 5-1
Heating System ...................................................................... 5-2
High Beam Indicator Light .................................................. 2-67
Highway Driving ..................................................................... 4-3
Horn ....................................................................................... 2-81
How the ABS Works............................................................. 3-23IIdentification Numbers ........................................................ 10-1
If the Engine is Flooded......................................................... 8-7
If the Engine Overheats ......................................................... 8-7
If the Starter Does Not Operate............................................. 8-6
If You Cannot Shift CVT Gearshift Lever Out of
“P” (PARK)............................................................................ 3-15

13-4INDEX
80J23-03E
Periodic Maintenance Schedule ........................................... 7-3
Power Door Locking System ................................................ 2-2
Power Mirror Control ........................................................... 2-20
Power Steering..................................................................... 7-24
Power Steering Fluid ........................................................... 7-24
Power Window Controls ..................................................... 2-17
Power-Assisted Brakes ....................................................... 3-21RRadio Antenna ..................................................................... 5-15
Rear Seats ............................................................................ 2-24
Rear Window Wiper/Washer Switch .................................. 2-80
Refill with Oil and Check for Leaks .................................... 7-14
Refilling................................................................................. 7-12
Remote Audio Controls....................................................... 5-37
Replace the Oil Filter ........................................................... 7-13
Replacing Tires and/or Wheels .......................................... 3-29
Reporting Safety Defects .................................................... 10-4
Roof Rails or Roof Rack Anchors ...................................... 5-55SSafety Certification Label.................................................... 10-2
Seat Adjustment .................................................................. 2-21
Seat Belt Extender ............................................................... 2-45
Seat Belt Hanger .................................................................. 2-34
Seat Belt Inspection ............................................................ 2-35
Seat Belt Pretensioner System........................................... 2-46
Seat Belt Reminder .............................................................. 2-32
Seat Belts and Child Restraint Systems............................ 2-28
Selection of Coolant ............................................................ 7-14
Shopping Hook .................................................................... 5-51
Shoulder Anchor Height Adjuster ...................................... 2-34
Side Air Bags and Side Curtain Air Bags .......................... 2-50Side Door Locks ..................................................................... 2-1
SLIP Indicator Light .................................................... 2-62, 3-25
Snow Tires ............................................................................ 7-32
Spark Plugs .......................................................................... 7-16
SPECIFICATIONS ................................................................. 12-1
Specified Fluid...................................................................... 7-20
Specified Gear Oil ................................................................ 7-18
Specified Oil ......................................................................... 7-11
Speedometer ........................................................................ 2-68
Spot Light ............................................................................. 5-47
Stability Control System...................................................... 3-24
Starting the Engine ................................................................ 3-8
Steering Wheel ..................................................................... 7-23
Sun Visor .............................................................................. 5-45
Supplemental Restraint System (air bags) ........................ 2-47
TTachometer ........................................................................... 2-69
Tailgate.................................................................................... 2-3
Temperature Gauge ............................................................. 2-70
Theft Deterrent Light............................................................ 2-17
Thermometer ........................................................................ 2-73
Tilt Steering Lock Lever ...................................................... 2-81
Tire Chains.............................................................................. 4-5
Tire Changing Tool ................................................................ 8-1
Tire Inflation Pressure ......................................................... 7-26
Tire Inspection...................................................................... 7-28
Tire Pressure Monitoring System (TPMS) ......................... 3-26
Tire Rotation ......................................................................... 7-30
Tire Sidewall Labeling ......................................................... 7-24
Tire Size ................................................................................ 7-25
Tires....................................................................................... 7-24