service TATA SAFARI 2015 User Guide
[x] Cancel search | Manufacturer: TATA, Model Year: 2015, Model line: SAFARI, Model: TATA SAFARI 2015Pages: 161, PDF Size: 2.55 MB
Page 46 of 161
46
INDICATORS AND INSTRUMENTSINDIC INDICINDIC INDIC
INDIC
A AA A
A
T TT T
T
ORS ORSORS ORS
ORS
Malfunction Indicator Lamp - MIL (if Malfunction Indicator Lamp - MIL (ifMalfunction Indicator Lamp - MIL (if Malfunction Indicator Lamp - MIL (if
Malfunction Indicator Lamp - MIL (if
installed) installed)installed) installed)
installed)
This lamp comes ‘ON’ with ignition and it should be ‘OFF’
after cranking the engine. For any engine sensor related
fault due to which emission of the vehicle may cross the
regulatory limit, MIL lamp comes ‘ON’.
CAUTION CAUTIONCAUTION CAUTION
CAUTION
MIL illuminates / flashes when a malfunction occurs in
the engine emission system. Do not drive the vehicle if
this indicator remains ‘ON’ or Flashes. Get the problem
attended to immediately at a TATA Authorised Service
Outlet. Driving the car in this condition may cross the
regulatory emission limit and / or damage the catalytic
convertor.
Seat Belt Indicator : Seat Belt Indicator :Seat Belt Indicator : Seat Belt Indicator :
Seat Belt Indicator :
This indicator comes ‘ON’ with ignition and goes
‘OFF’ whenever the drivers seat belt is fastened.
L LL L
L
o oo o
o
ck Indic ck Indicck Indic ck Indic
ck Indic
a aa a
a
t tt t
t
or or or or
or
W WW W
W
ar arar ar
ar
ning Ligh ning Lighning Ligh ning Ligh
ning Ligh
t : t :t : t :
t :
If it blinks on the dashboard, vehicle can not be
driven without pressing UNLOCK button on the
User remote.
ProCarManuals.com
Page 47 of 161
47
INDICATORS AND INSTRUMENTSGA GAGA GA
GA
UGES UGESUGES UGES
UGES
Speedometer
Display for Trip - B
Mode Selector Mode SelectorMode Selector Mode Selector
Mode Selector
Knob KnobKnob Knob
Knob
Display for Trip - A
Odometer OdometerOdometer Odometer
Odometer
T TT T
T
r rr r
r
ipmet ipmetipmet ipmet
ipmet
er erer er
er
or Intensity level of or Intensity level ofor Intensity level of or Intensity level of
or Intensity level of
panel illumination panel illuminationpanel illumination panel illumination
panel illumination
Set SetSet Set
Set
Knob KnobKnob Knob
Knob
S SS S
S
p pp p
p
eedomet eedometeedomet eedomet
eedomet
er erer er
er
,, ,,
,
M M M M
M
ain O ain Oain O ain O
ain O
domet dometdomet domet
domet
er and er and er and er and
er and
T TT T
T
r rr r
r
ipmet ipmetipmet ipmet
ipmet
er (on L er (on Ler (on L er (on L
er (on L
CD) : CD) :CD) : CD) :
CD) :
The speedometer indicates the car speed in km/hr. The odometer records
the total distance the car has been driven. The tripmeter can be used to
measure the distance travelled on each trip or between fuel fillings.
CAUTION CAUTIONCAUTION CAUTION
CAUTION
Keep track of the odometer reading & follow the maintenance
schedule regularly for meeting service requirements.
O OO O
O
domet dometdomet domet
domet
er erer er
er
,, ,,
,
T T
T T
T
r rr r
r
ipmet ipmetipmet ipmet
ipmet
er and I er and Ier and I er and I
er and I
llumina lluminallumina llumina
llumina
tion in tion intion in tion in
tion in
t tt t
t
ensit ensitensit ensit
ensit
y c y cy c y c
y c
on onon on
on
tr trtr tr
tr
ol on ol onol on ol on
ol on
instrument panel (LCD) : instrument panel (LCD) :instrument panel (LCD) : instrument panel (LCD) :
instrument panel (LCD) :
The instrument panel has an LCD to display the following :
Main Odometer (Non- resettable) - Counts upto 999999 kms
Tripmeter A (Resettable)- Counts upto 1999.9 kms
Tripmeter B (Resettable)- Counts upto 1999.9 kms
Ambient display and Digital Clock display
Intensity level of instrument panel illumination - selection among preset
levels.
LCD has two line display.The first line displays the Odometer count.The
second line displays either of Tripmeter A, Tripmeter B, Intensity level of
panel illumination, Ambient temperature and Digital clock display.
The selection and control of functions are done through 'MODE' and
'SET' push buttons (knobs) provided on either side of the LCD.
The 'MODE' knob is used to select one of Tripmeter A, Tripmeter B Ambient
temperature , Digital clock display and Intensity level of panel illumination.
ProCarManuals.com
Page 50 of 161
50
T TT T
T
emp empemp emp
emp
er erer er
er
a aa a
a
tur turtur tur
tur
e G e Ge G e G
e G
auge augeauge auge
auge
High
Temperature
Warning
T TT T
T
emp empemp emp
emp
er erer er
er
a aa a
a
tur turtur tur
tur
e G e Ge G e G
e G
auge augeauge auge
auge
The gauge indicates the temperature level of the engine coolant. The
red zone at 'H' indicates temperatures higher than normal.
Avoid driving, when the pointer is in the red zone. It indicates engine
overheating, which may be due to insufficient coolant in the radiator or
due to any other defect. Take the car to the nearest Authorised Service
outlet for necessary attention.
CAUTION CAUTIONCAUTION CAUTION
CAUTION
Never remove the radiator pressure cap from radiator when the
engine is hot. Do not restart the engine until the problem has
been duly attended.
Fuel Gauge Fuel GaugeFuel Gauge Fuel Gauge
Fuel Gauge
The fuel gauge indicates the approximate fuel level in the tank. Refill
the fuel tank at the earliest, when the needle touches the red band
(indicating reserve capacity has been reached.), a visual warning
indication (Amber coloured) comes 'ON' indicating the fuel level is low.
INDICATORS AND INSTRUMENTSGA GAGA GA
GA
UGES UGESUGES UGES
UGES
Fuel Gauge Fuel GaugeFuel Gauge Fuel Gauge
Fuel Gauge Low
Fuel Level
Warning
ProCarManuals.com
Page 67 of 161
67
COMFORT AND CONVENIENCE
MP3/DVD Player : (if fitted) MP3/DVD Player : (if fitted)MP3/DVD Player : (if fitted) MP3/DVD Player : (if fitted)
MP3/DVD Player : (if fitted)
Your vehicle comes installed with a MP3/DVD player with LCD colour
monitors .
To operate,handle and maintain the system, please refer the
Manufacturer’s operator’s manual, given along with car.
The LCD colour monitor is located on rear side of front seat headrest. The
controls of the monitor are situated below the screen.
T TT T
T
ail Lamp : ail Lamp :ail Lamp : ail Lamp :
ail Lamp :
The tail lamp assembly incorporates the following :
1. Parking/Rear stop lamp
2. Rear Direction indicator
3. Reverse Light
4. Rear fog lamp OR Reflector on rear bumper.
Registration Plate Lamps : Registration Plate Lamps :Registration Plate Lamps : Registration Plate Lamps :
Registration Plate Lamps :
Two concealed lamps are provided for illumination of the rear
registration numbar plate.
High Mounted Stop Lamp : High Mounted Stop Lamp :High Mounted Stop Lamp : High Mounted Stop Lamp :
High Mounted Stop Lamp :
High mounted stop lamp is incorporated in rear spoiler at the rear and it
glows whenever service brake is applied.
LCD monitors LCD monitorsLCD monitors LCD monitors
LCD monitors
High mounted stop lamp High mounted stop lampHigh mounted stop lamp High mounted stop lamp
High mounted stop lamp
Registration plate lamps Registration plate lampsRegistration plate lamps Registration plate lamps
Registration plate lamps
1
2
3
4
ProCarManuals.com
Page 79 of 161
79
D R I V I N G BRAKES AND ABS (IF FITTED) BRAKES AND ABS (IF FITTED) BRAKES AND ABS (IF FITTED) BRAKES AND ABS (IF FITTED)
BRAKES AND ABS (IF FITTED)
Have your vehicle attended immediately.
Put your foot on brake pedal to apply brake. Do not ride
the brakes as they may overheat and the performance may
be impaired. The brake lights may confuse the drivers
behind you.
Use engine to assist the brakes by shifting to a lower gear
and lifting your foot from accelerator pedal.
Constant application of brakes while going down the hill
builds heat and reduces braking efficiency.
Check your brakes after driving through deep water. Apply
the brakes moderately to feel that they are normal. If not,
apply them gently and frequently until they do. With wet
brakes you should be extra cautious and alert in your driving.
Anti Lock Brake System (ABS) – if fitted Anti Lock Brake System (ABS) – if fittedAnti Lock Brake System (ABS) – if fitted Anti Lock Brake System (ABS) – if fitted
Anti Lock Brake System (ABS) – if fitted
ABS combined with the traditional hydraulic brake system pre-
vents the wheel from locking while braking by make use of
most of road to tyre grip. It also ensures better control and
stability of car while braking.
How ABS works How ABS worksHow ABS works How ABS works
How ABS works
ABS essentially consists of an Electronic Control Unit (ECU)
which reads signals from the sensors fitted to each wheel and
identifies the one which is likely to lock. ( Wheels will tend toBrakes BrakesBrakes Brakes
Brakes
Tata Safari is equipped with ventilated disc brakes on front
and drum brakes on rear wheels.
Braking system is vacuum assisted to reduce effort needed
on the brake pedal. It is a dual circuit service brake system
designed in such a way that one circuit will always work, even
if other circuit fails.
If this happens you will immediately notice that the brake
pedal goes down much farther and you need to press the
pedal harder. In such an event the stopping distance may be
longer.
In case of failure of vacuum the vehicle can still be stopped
with a higher pedal effort.
In case of vacuum failure or brake circuit failure, slow down
the vehicle by shifting to lower gear and lifting your foot
from the accelerator pedal. Pull to the side of the road as
soon as it is safe.
CAUTION CAUTIONCAUTION CAUTION
CAUTION
Brake system failure is very hazardous. It is best to have
your vehicle towed, but if you drive the vehicle in this
condition, be extremely cautious.
ProCarManuals.com
Page 99 of 161
99
4.0 4.04.0 4.0
4.0
TRANSFER CASE : TRANSFER CASE :TRANSFER CASE : TRANSFER CASE :
TRANSFER CASE :
(for 4x4 configuration) :From M/s Borg Warner
ECU control Electrical shift
shifting arrangement
mounted on the gear box.
Drive Options : 4X2 HighRatio 1:1
4x4 High Ratio 1:1
4x4 Low Ratio 1:2.48
5.0 5.05.0 5.0
5.0
REAR AXLE : REAR AXLE :REAR AXLE : REAR AXLE :
REAR AXLE :
: Single reduction salisbury
type rear axle with hypoid
gears and semi-floating axle
with limited slip differential
for 4 x 4, without limited slip
differential for 4 x 2
Ratio :4.1 (41 / 10)
6.0 6.06.0 6.0
6.0
FRONT AXLE : FRONT AXLE :FRONT AXLE : FRONT AXLE :
FRONT AXLE :
a) For 4x4 :Independently suspended
with automatic hub locks.
Ratio 4.1 (41 / 10)
b) For 4x2 : Independently suspended
VEHICLE SPECIFICATIONSTRANSFER CASE, AXLE, STEERING & BRAKES TRANSFER CASE, AXLE, STEERING & BRAKESTRANSFER CASE, AXLE, STEERING & BRAKES TRANSFER CASE, AXLE, STEERING & BRAKES
TRANSFER CASE, AXLE, STEERING & BRAKES
7.0 7.07.0 7.0
7.0
STEERING : STEERING :STEERING : STEERING :
STEERING :
Type : Power steering
Ratio : 18.9 :1
Steering Wheel: 380 mm dia with tilt
mechanism for adjusting
height and collapsible
column.
8.0 8.08.0 8.0
8.0
BRAKES : BRAKES :BRAKES : BRAKES :
BRAKES :
Service Brakes : Vacuum assisted independent
hydraulic brakes on front and
rear through tandem master
cylinder & tandem booster.
Camshaft driven vacuum
pump. Bypass valve provided in
rear brake circuit for the vehicle
with ABS.
Front Brake : 302 mm dia ventilated
disc brake with twinpot
caliper.
Rear Brake :295 mm dia drum brake
with auto adjuster,
Load conscious pressure : Provided for rear brakes
reducing valve remote by No ‘LCRV’ for version
pars valvewith ABS
ProCarManuals.com
Page 103 of 161
103
MAINTENANCE
• •• •
•Engine Compartment Engine CompartmentEngine Compartment Engine Compartment
Engine Compartment
• •• •
•Air filter Air filterAir filter Air filter
Air filter
• •• •
•Cooling system Cooling systemCooling system Cooling system
Cooling system
• •• •
•Engine oil & oil filter Engine oil & oil filterEngine oil & oil filter Engine oil & oil filter
Engine oil & oil filter
• •• •
•Changing fuel filter Changing fuel filterChanging fuel filter Changing fuel filter
Changing fuel filter
• •• •
•Changing gear box oil Changing gear box oilChanging gear box oil Changing gear box oil
Changing gear box oil
• •• •
•Changing transfer case oil Changing transfer case oilChanging transfer case oil Changing transfer case oil
Changing transfer case oil
• •• •
•Changing front axle & rear axle oil Changing front axle & rear axle oilChanging front axle & rear axle oil Changing front axle & rear axle oil
Changing front axle & rear axle oil
• •• •
•Head lamp & head lamp focus adjustment Head lamp & head lamp focus adjustmentHead lamp & head lamp focus adjustment Head lamp & head lamp focus adjustment
Head lamp & head lamp focus adjustment
• •• •
•Clutch & brake fluid Clutch & brake fluidClutch & brake fluid Clutch & brake fluid
Clutch & brake fluid
• •• •
•Power steering Power steeringPower steering Power steering
Power steering
• •• •
•L LL L
L
CR CRCR CR
CR
V (if fitt V (if fittV (if fitt V (if fitt
V (if fitt
ed) ed)ed) ed)
ed)
• •• •
•Battery BatteryBattery Battery
Battery
• •• •
•Starting the engine with jump leads Starting the engine with jump leadsStarting the engine with jump leads Starting the engine with jump leads
Starting the engine with jump leads
• •• •
•Wheels & tyres Wheels & tyresWheels & tyres Wheels & tyres
Wheels & tyres
• •• •
•V VV V
V
ehicle c ehicle cehicle c ehicle c
ehicle c
ar arar ar
ar
e ee e
e
• •• •
•Fuses & Relays Fuses & RelaysFuses & Relays Fuses & Relays
Fuses & Relays
• •• •
•Catalytic Converter Catalytic ConverterCatalytic Converter Catalytic Converter
Catalytic Converter
• •• •
•EGR system EGR systemEGR system EGR system
EGR system
• •• •
•T TT T
T
urb urburb urb
urb
o oo o
o
char charchar char
char
ger gerger ger
ger
• •• •
•Air Conditioning Air ConditioningAir Conditioning Air Conditioning
Air Conditioning
• •• •
•Belts tension Belts tensionBelts tension Belts tension
Belts tension
Your TATA SAFARI is designed to give you long trouble free service for
thousands of kilometres/miles. However with proper maintenance
care you can get optimum performance from your vehicle. We have
indicated some of the important maintenance operations to be
carried out on the vehicle. Please read the procedure carefully and
get it attended at Authorised Workshop.
ProCarManuals.com
Page 104 of 161
104
M A I N T E N A N C EENGINE C ENGINE CENGINE C ENGINE C
ENGINE C
OMP OMPOMP OMP
OMP
AR ARAR AR
AR
T TT T
T
MENT (RHD) MENT (RHD)MENT (RHD) MENT (RHD)
MENT (RHD)
1. Air Filter 2. Service Indicator 3. ABS Hydraulic Modulator
4 . Brake Fluid container 5. Clutch fluid container 6. Engine Oil filler cap
7. Dip Stick 8. Power Steering Fluid container 9. Windshield Washer Fluid container
10. Fuses & Relays Box 11. EMS- ECU 12.Battery
13. Radiator Cap 14. Coolant Tank
ENGINE C ENGINE CENGINE C ENGINE C
ENGINE C
OMP OMPOMP OMP
OMP
AR ARAR AR
AR
T TT T
T
MENT MENTMENT MENT
MENT
38
11
9457
10
14
1
2
6
12
13
ProCarManuals.com
Page 105 of 161
105
AIR FIL AIR FILAIR FIL AIR FIL
AIR FIL
TER TERTER TER
TER
Air Filter Air FilterAir Filter Air Filter
Air Filter
The air filter element should be cleaned as per service schedule .
Replace the air filter element with a new one when the service
indicator shows red band even after cleaning in vehicle operations.
Always use genuine air filter element.
Replacement of Air Filter Element Replacement of Air Filter ElementReplacement of Air Filter Element Replacement of Air Filter Element
Replacement of Air Filter Element
a) Disconnect air filter from hose. Unscrew top cover of the air
filter.
b) Remove the cover of the air filter.
c) Remove the air filter element.
d) Clean the air filter element with pressurised air. Do not tap or
hammer the element on ground.
e) Check element for puncture or pin holes by light source.
f ) If found OK install paper filter element. Fit the cover and tighten air
filter screws at the place.
g) Clean the hose connecting the air filter to turbocharger pipe.
Reset the indicator by pressing the rubber cap, red band will disappear
from Service Indicator.
M A I N T E N A N C E
1. Service Indicator 2. Air filter
ProCarManuals.com
Page 106 of 161
106
Engine Cooling System Engine Cooling SystemEngine Cooling System Engine Cooling System
Engine Cooling System
If engine overheating occurs, there could be a fault in the
cooling system which may be on account of :
1. Less coolant in the cooling system or dirt/scale having
accumulated inside cooling water passages especially
in the radiator core.
2 . Choking of radiator passages due to foreign material or
damages.
3. Defective thermostat.
4. Defective coolant temperature sensor.
5 . Non operation of electrically operated fans (Controlled
by ECU).
6. Coolant leakage.
7. Radiator cap not sealing properly.
8 . A.C. condenser fan not working
9. Excessive refrigerant charging in the A.C. system.
10. No communication between auxiliary tank and radiator.
P PP P
P
r rr r
r
e ee e
e
v vv v
v
en enen en
en
tion of R tion of Rtion of R tion of R
tion of R
ust F ust Fust F ust F
ust F
or oror or
or
ma mama ma
ma
tion tiontion tion
tion
To prevent rust formation in the radiator use premixed
recommended anti-freeze coolant. This is sufficient to
operate the vehicle upto -40
oC.
C CC C
C
OOLING SY OOLING SYOOLING SY OOLING SY
OOLING SY
STEM STEMSTEM STEM
STEMM A I N T E N A N C E
1.Auxiliary Tank 2. Radiator Pressure Cap
Coolant filling Procedure: Coolant filling Procedure:Coolant filling Procedure: Coolant filling Procedure:
Coolant filling Procedure:
It is recommended that the refilling of the engine coolant
should be carried out at authorized service centre
1. 1.1. 1.
1.
A A A A
A
ir e ir eir e ir e
ir e
v vv v
v
acua acuaacua acua
acua
tion and c tion and ction and c tion and c
tion and c
o oo o
o
olan olanolan olan
olan
t filling ( t filling (t filling ( t filling (
t filling (
V VV V
V
acuum filling) acuum filling)acuum filling) acuum filling)
acuum filling)
Method : Method :Method : Method :
Method :
The coolant refilling in the system is recommended to be
carried out through air evacuation and coolant filling method
for quick filling.
1 . Allow the engine to cool up to ambient temperature.
2 . Keep cabin heater valve (if applicable) at “ON” position
throughout the coolant refilling.
ProCarManuals.com