service TATA SAFARI 2015 Owner's Manual
[x] Cancel search | Manufacturer: TATA, Model Year: 2015, Model line: SAFARI, Model: TATA SAFARI 2015Pages: 161, PDF Size: 2.55 MB
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Changing of Engine Oil and Oil Filter Changing of Engine Oil and Oil FilterChanging of Engine Oil and Oil Filter Changing of Engine Oil and Oil Filter
Changing of Engine Oil and Oil Filter
Change the oil and oil filter at specified service intervals. (Engine oil and
oil filter may be changed earlier inline with recommendation given for
additional maintenance schedule under severe driving condition)
Changing of oil and oil filter requires access from underneath the vehicle.
Vehicle should be raised on a hydraulic lift of a service station or should
be on a service pit.
1 . Run the engine until it reaches normal operating temperature. Then
shut it off.
2. Remove oil sump guard.
3. Open the bonnet and remove engine oil filler cap. Remove the drain
plug of the oil sump from the bottom of the engine. Drain the oil into
an appropriate container.
4. Remove the oil filter with the help of special wrench. The removed
oil filter should not be reused and hence should be destroyed to
avoid recycling of the same. Used filter and oil should be disposed
in compliance with the current legislation.
5. Ensure cooler is tightened to it’s position.
6. Smear a little fresh engine oil on rubber gasket of new engine oil
filter. Hand tighten the engine oil filter fully and further 3/4 turn with
special tool.
Do not over tighten engine oil filter as this may damage oil filter and
oil may leak out.
7. Before filling in fresh oil in the engine, clean the drain plug..
ENGINE OIL & OIL FIL ENGINE OIL & OIL FILENGINE OIL & OIL FIL ENGINE OIL & OIL FIL
ENGINE OIL & OIL FIL
TER TERTER TER
TER
1. Engine Oil Filling Neck
2. Dip Stick
1. Oil Sump Drain Plug
2. Engine Oil Filter
M A I N T E N A N C E
2 22 2
21 11 1
1
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HEAD LAMPS & HEAD LAMP FOCUS ADJUSTMENT HEAD LAMPS & HEAD LAMP FOCUS ADJUSTMENTHEAD LAMPS & HEAD LAMP FOCUS ADJUSTMENT HEAD LAMPS & HEAD LAMP FOCUS ADJUSTMENT
HEAD LAMPS & HEAD LAMP FOCUS ADJUSTMENT
Head Lamps Head LampsHead Lamps Head Lamps
Head Lamps
Your car’s head lamps have H4 type halogen bulbs with twin
filaments, the “High beam” for illuminating the road for long
distances and the “Low beam” for short distance visibility.
The head lamps must be aligned properly for maximum road
illumination and reduced glare for oncoming traffic. The alignment
of head lamp beams should be checked periodically.
A AA A
A
djusting H djusting Hdjusting H djusting H
djusting H
ead Lamp F ead Lamp Fead Lamp F ead Lamp F
ead Lamp F
o oo o
o
cus with the H cus with the Hcus with the H cus with the H
cus with the H
elp of Scr elp of Screlp of Scr elp of Scr
elp of Scr
een: een:een: een:
een:
Philips head screws are provided for horizontal and vertical
adjustments of your car’s headlamps. This should be done at the
Authorised Service outlets. Ensure that the Headlamp Levelling
switch on the dashboard in set to Zero position before readjustment
and the car must free from any loads (passengers / Luggage).
M A I N T E N A N C E
Adjusting Head Lamp Focus with the Help of Screen
1800 18001800 1800
18001800 18001800 1800
1800
881 (UNLADEN) 881 (UNLADEN) 881 (UNLADEN) 881 (UNLADEN)
881 (UNLADEN) 100 100 100 100
100 100 100 100 100
100
600 600600 600
600
600 600600 600
600
Y= -578 Y= -578Y= -578 Y= -578
Y= -578
Y= 0 Y= 0Y= 0 Y= 0
Y= 0
Y= 578 Y= 578Y= 578 Y= 578
Y= 578 15 1515 15
15
0 00 0
0
A B
Head Lamp
Fog Lamp
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L LL L
L
oad C oad Coad C oad C
oad C
onscious P onscious Ponscious P onscious P
onscious P
r rr r
r
essur essuressur essur
essur
e R e Re R e R
e R
educing educing educing educing
educing
V VV V
V
alv alvalv alv
alv
e (I e (Ie (I e (I
e (I
f fitt f fittf fitt f fitt
f fitt
ed) ed)ed) ed)
ed)
( Not applicable in ABS system) ( Not applicable in ABS system)( Not applicable in ABS system) ( Not applicable in ABS system)
( Not applicable in ABS system)
A load conscious pressure reducing valve eliminates the
possibility of rear wheels from locking and achieves optimum
braking in any load condition of the vehicle.
The valve, is fitted on RH long member connecting it to rear
axle through its link and control spring.
If any, alteration is done in rear suspension, the performance
of this valve will be impaired.
R RR R
R
emot emotemot emot
emot
e B e Be B e B
e B
y-pass y-pass y-pass y-pass
y-pass
V VV V
V
alv alvalv alv
alv
e (I e (Ie (I e (I
e (I
f fitt f fittf fitt f fitt
f fitt
ed) ed)ed) ed)
ed)
(Applicable in ABS system) (Applicable in ABS system)(Applicable in ABS system) (Applicable in ABS system)
(Applicable in ABS system)
The by-pass valve is provided in the rear brake circuit between
tandem master cylinder and ABS unit. The by-pass valve
bypasses the ABS unit in rear only braking (i.e. front brake
failed) condition. The feedback of front line pressure is
provided to the by-pass valve. in case of front brake failure,
the low front line presure being sensed by the by-pass valve
and the 100% brake line pressure from tandem master
cylinder is applied on to the rear brakes without reduction
in pressure.
M A I N T E N A N C EL LL L
L
CR CRCR CR
CR
V (IF FIT V (IF FITV (IF FIT V (IF FIT
V (IF FIT
TED), TED),TED), TED),
TED),
REMO REMO REMO REMO
REMO
TE BY P TE BY PTE BY P TE BY P
TE BY P
ASS ASS ASS ASS
ASS
V VV V
V
AL ALAL AL
AL
VE AND ECU VE AND ECUVE AND ECU VE AND ECU
VE AND ECU
ECU : ECU :ECU : ECU :
ECU :
DICOR engine common rail system consists of ECU, sensors
and actuators. The Electronic control unit (ECU) is a 32 bit
microprocessor which controls the injection parameters as well
as some of the vehicle related outputs. The ECU receives input
from various sensors located on the engine and the vehicle to
decide the injected quantity and injection timing best suited
for the engine to work with maximum efficiency and safety.
ECU is fitted inside the engine compartment.
C CC C
C
AUTIONS AUTIONSAUTIONS AUTIONS
AUTIONS
• •• •
•DO NOT DO NOT DO NOT DO NOT
DO NOT wash engine compartment with high
pressure water
• •• •
•DO NOT DO NOTDO NOT DO NOT
DO NOT tamper with ECU sensors and connectors
• •• •
•DO NOT DO NOTDO NOT DO NOT
DO NOT remove battery connections when the ignition
switch is in ‘ON’ position ( This may damage ECU)
• •• •
•AV AVAV AV
AV
OID OIDOID OID
OID jump start/push start, Use fully charged battery.
• •• •
•DO NO DO NODO NO DO NO
DO NO
T T T T
T run the vehicle if ‘CHECK ENGINE’ lamp on
dashboard is ‘ON.
• •• •
•If any abnormality in performance of engine occurs - like
lack of power- the vehicle to be taken to the
T TT T
T
A AA A
A
T TT T
T
A MO A MOA MO A MO
A MO
T TT T
T
ORS ORSORS ORS
ORS
authorised service outlet.
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M A I N T E N A N C EWHEELS & WHEELS & WHEELS & WHEELS &
WHEELS &
T TT T
T
YRES YRESYRES YRES
YRES
REAR JACKING POINT REAR JACKING POINTREAR JACKING POINT REAR JACKING POINT
REAR JACKING POINT
(Below Rear Axle Tube)
FRONT JACKING POINT FRONT JACKING POINTFRONT JACKING POINT FRONT JACKING POINT
FRONT JACKING POINT
(Below Long Member)
CAUTION CAUTIONCAUTION CAUTION
CAUTION
a) Do not lift the vehicle with someone inside.
b) Raise the vehicle only high enough to remove and change
tyre.
c) Do not work under the vehicle when supported by jack
otherwisepersonnel injury may occur.
d ) Do not start or run the vehicle while supported by jack.
NOTICE NOTICENOTICE NOTICE
NOTICE
Check tyre pressure and nut tightness of change wheel at
nearest Service station. Also, get the puncture tyre repaired.
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VEHICLE C VEHICLE CVEHICLE C VEHICLE C
VEHICLE C
ARE AREARE ARE
ARE
FOLL FOLLFOLL FOLL
FOLL
O OO O
O
WING GUIDELINES WING GUIDELINES WING GUIDELINES WING GUIDELINES
WING GUIDELINES
WILL HELP WILL HELP WILL HELP WILL HELP
WILL HELP
Y YY Y
Y
OU OU OU OU
OU
T TT T
T
O BET O BETO BET O BET
O BET
TER TERTER TER
TER
PROTECT YOUR VEHICLE FROM CORROSION PROTECT YOUR VEHICLE FROM CORROSIONPROTECT YOUR VEHICLE FROM CORROSION PROTECT YOUR VEHICLE FROM CORROSION
PROTECT YOUR VEHICLE FROM CORROSION
PROPER CLEANING : PROPER CLEANING :PROPER CLEANING : PROPER CLEANING :
PROPER CLEANING :
In order to protect your vehicle from corrosion it is recommended
that you wash your vehicle thoroughly and frequently in case :
1. There is an heavy accumulation of dirt and mud especially on
the underbody.
2. It is driven in areas having high atmosphere pollution due to
smoke, soot, dust, iron dust & other chemical pollutants.
3. It is driven in coastal areas.
4. The underbody must be thoroughly pressure washed after
every three months.
In addition to regularly washing your vehicle, the following
precautions need to be taken.
PERIODIC INSPECTION : PERIODIC INSPECTION :PERIODIC INSPECTION : PERIODIC INSPECTION :
PERIODIC INSPECTION :
1 . Regularly inspect your vehicle for any damage in the paint
film such as deep scratches and immediately get them
repaired from an authorised service center, as these defects
tend to accelerate corrosion.
2 . Inspect mud liners for damages.
3 . Keep all drain holes clear from clogging.PR PRPR PR
PR
OPER P OPER POPER P OPER P
OPER P
ARKING : ARKING :ARKING : ARKING :
ARKING :
Always park your vehicle in shade to protect it from harsh sunlight
or in a well-ventilated garage so that there is no dampness on
any part of the vehicle.
W WW W
W
ASHING ASHING ASHING ASHING
ASHING
Y YY Y
Y
OUR OUR OUR OUR
OUR
VEHICLE : VEHICLE :VEHICLE : VEHICLE :
VEHICLE :
Follow these tips while washing your vehicle. Follow these tips while washing your vehicle.Follow these tips while washing your vehicle. Follow these tips while washing your vehicle.
Follow these tips while washing your vehicle.
HAND HAND HAND HAND
HAND
W WW W
W
ASH : ASH :ASH : ASH :
ASH :
1 . Always wash your vehicle in shade and when the surface
is at room temperature.
2. Wash with mild car wash soap like "Car Shampoo" and use
a soft 100% cotton cloth to avoid scratches. Please take help
of your dealer to buy the right products.
3. Please be sure that you remove your wristwatch and wear
soft gloves to avoid scratches due to finger rings or nails.
4. To remove stubborn stains and contaminants like tar, use
turpentine or cleaners like "Stain Remover" which is safe
for painted surfaces. Again your dealer can help you in
selecting the right product.
5. Avoid substances like petrol, diesel, kerosene, benzene or
other solvents that cause damage to paint.
6. Dry your vehicle thoroughly to prevent any damp spots.
7. Rinse all surfaces thoroughly to prevent any traces of soap
and other cleaners as this may lead to the formation of
stains on the painted surface later.
M A I N T E N A N C E
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BEL BELBEL BEL
BEL
T T T T
T
TENSION TENSIONTENSION TENSION
TENSIONM A I N T E N A N C E
B BB B
B
elt elt elt elt
elt
T TT T
T
ension : ension :ension : ension :
ension :
Check the conditions of belts on the engine. Examine the edge of
the belt for cracks or fraying.
Check the tension of the belt by pushing on it with your thumb for
Alternator belt and A.C. compressor belt and Power Steering belt
as shown in schematic diagram.
The belts should have deflection of 4 to 6 mm.
If the belt tension is not proper, get it attended at the nearest
authorised service outlet.
Correct tension of the belt is very critical from belt life and belt
noise point of view. It is recommended that belt tension should be
measured with clavis gauge to ensure recommended values as given
below
Alternator / power steering belt Alternator / power steering beltAlternator / power steering belt Alternator / power steering belt
Alternator / power steering belt
•Frequency should be 250 + / - 10HZ for new belt measured
between alternator & power steering pump span.
•New belt to be retensioned to 220 + /- 10 HZ on vehicle
after running for 15 min.
F FF F
F
or c or cor c or c
or c
ompr omprompr ompr
ompr
essor b essor bessor b essor b
essor b
elt eltelt elt
elt
Span AC to dampers
•Frequency should be 200 +/- 10 HZ
•Belt to be retension to 180 +/- 10HZ on vehicle after
running for 15 min.
Alternator / Power Steering Belt Arrangement Alternator / Power Steering Belt ArrangementAlternator / Power Steering Belt Arrangement Alternator / Power Steering Belt Arrangement
Alternator / Power Steering Belt Arrangement
A.C. Compressor Belt Arrangement A.C. Compressor Belt ArrangementA.C. Compressor Belt Arrangement A.C. Compressor Belt Arrangement
A.C. Compressor Belt Arrangement
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( These tips are given for your guidance and preliminary jobs to be done in an emergency situation. In normal case, the problems
should be attended in an Authorised Workshop by following the repair procedures given in Workshop Manual)
SR. NO. SR. NO.SR. NO. SR. NO.
SR. NO.
PROBLEM OBSERVED PROBLEM OBSERVEDPROBLEM OBSERVED PROBLEM OBSERVED
PROBLEM OBSERVED
CAUSE CAUSECAUSE CAUSE
CAUSE
A AA A
A
CTION CTION CTION CTION
CTION
T TT T
T
O BE O BE O BE O BE
O BE
T TT T
T
AKEN AKENAKEN AKEN
AKEN
ENGINE ENGINEENGINE ENGINE
ENGINE
1 . Engine not cranking Dead battery loose or dirty
•Get battery checked&/or changed
battery connections
•Clean and tighten battery
connections
2 . Engine cranks but does not start Air in the fuel system
•Press pear pump for air removal
•Check leakages
Service lamp should glow
•Get defect rectified
EMS fuse blown
•Replace the fuse
3. Engine overheatsCoolant level low
•Top up coolant, check and
correct leakages
Hose collapse / torn
•Get the hose replaced
Low engine oil level
•Add oil
Radiator cap not sealing properly
•Fit the radiator cap correctly
A.C. condensers fans not working
•Get defect rectified
Brakes binding
•Get defect rectified
Electric fan not working
•Get defect rectified
High delivery pressure in A.C.
•Get defect rectified
refrigerant circuit
4 . Charging indicator continuouslyBattery not getting charged
•Get the belt tension adjusted
remains ‘ON’due to loose belt drive Replace if broken
PRELIMINARY TROUBLE SHOOTING
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SR. NO. SR. NO.SR. NO. SR. NO.
SR. NO.
PROBLEM OBSERVED PROBLEM OBSERVEDPROBLEM OBSERVED PROBLEM OBSERVED
PROBLEM OBSERVED
PROBABLE CAUSE PROBABLE CAUSEPROBABLE CAUSE PROBABLE CAUSE
PROBABLE CAUSE
A AA A
A
CTION CTION CTION CTION
CTION
T TT T
T
O BE O BE O BE O BE
O BE
T TT T
T
AKEN AKENAKEN AKEN
AKEN
AIR CONDITIONING AIR CONDITIONINGAIR CONDITIONING AIR CONDITIONING
AIR CONDITIONING
1. Fan motor does not operate Blown fuse • Replace fuse and correct any
wiring short
Faulty connection • Properly connect poor
connections
Faulty motor •Replace motor if no conductance
Faulty or poor •Replace resistor block if defective
connection at resistor
Faulty fan switch • Replace switch
2. Motor operates but air flowObstruction at •Clean evaporator
is minimumevaporator inlet
Air leak • Correctly seal
Faulty thermostat •Adjust or replace thermostat
3. Insufficient cooling, Air flowIncorrect refrigerant quantity or •Get the defect rectified at
normal and compressordefect in system aggregates nearest authorised service
operatingcentre
PRELIMINAR PRELIMINARPRELIMINAR PRELIMINAR
PRELIMINAR
Y Y Y Y
Y
TR TRTR TR
TR
OUBLE SHOO OUBLE SHOOOUBLE SHOO OUBLE SHOO
OUBLE SHOO
TING TINGTING TING
TINGPRELIMINARY TROUBLE SHOOTING
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1. The vehicle has been built to give you thousands of
kilometers of economical and trouble-free performance.
This is however, possible only if this vehicle is
systematically maintained and operated strictly
according to the instructions contained in this book.
2 . The free services should be availed of, at the following
km & time range
1 11 1
1
st stst st
st Free Service Free Service Free Service Free Service
Free Service At 1,000 - 1,500 km OR 1 month
Whichever is earlier
2 22 2
2
nd ndnd nd
nd Free Service Free Service Free Service Free Service
Free Service At 15,000 - 15,500 km OR 12 months
Whichever is earlier
3 33 3
3
rd rdrd rd
rd Free Service Free Service Free Service Free Service
F r e e S e r v i c e At 30,000 - 30,500 km OR 24 months
Whichever is earlier
4 44 4
4
th thth th
th Free Service Free Service Free Service Free Service
Free Service At 45,000 - 45,500 km OR 36 months
Whichever is earlier
5th Free Service 5th Free Service5th Free Service 5th Free Service
5th Free Service At 60,000 - 60,500 km OR 48 months
Whichever is earlier
3 . The respective service coupon should be detached and
handed over to the concerned Servicing Agency for the
service performed.
The selling dealer should fill up details of vehicle
perticulars on the inside cover page of the Owner’s
Manual.
4. These services can be satisfactorily performed only by one
of our Authorised Dealers’/TASC’s/TASP’s Workshops in India,
irrespective of the dealer who sold the vehicle, provided the
vehicle is sent to them at the kilometerages specified and
that this service book is produced before them.
The vehicle is entitled to pre-delivery service with free labour.
After the delivery of the vehicle, in the subsequent
‘5 fr ‘5 fr‘5 fr ‘5 fr
‘5 fr
ee eeee ee
ee
services’ labour would be free but materials, if any services’ labour would be free but materials, if anyservices’ labour would be free but materials, if any services’ labour would be free but materials, if any
services’ labour would be free but materials, if any
w ww w
w
ould b ould bould b ould b
ould b
e char e chare char e char
e char
ged f ged fged f ged f
ged f
or oror or
or
.. ..
.
All services, other than the above, must be paid for both for
materials and labours; material at prevailing rates for the
quantity consumed and labour at our scheduled rates
available with our Authorised Dealers/TASCs/TASPs.
5. In the event of a schedule Service not performed within
specified kilometers the respective coupons will be detached
by the Authorised Dealer’s Workshop when the vehicle is sent
to them next. Should a major service have been missed, all
the works listed for such service must be performed when
the vehicle is taken next to one of our Authorised Dealer’s/
TASC’s/TASP’s Workshop.
6. 6.6. 6.
6.
It is an important condition of our sales policy that It is an important condition of our sales policy thatIt is an important condition of our sales policy that It is an important condition of our sales policy that
It is an important condition of our sales policy that
no warranty claims shall be entertained by us unless no warranty claims shall be entertained by us unlessno warranty claims shall be entertained by us unless no warranty claims shall be entertained by us unless
no warranty claims shall be entertained by us unless
all services upto time of the claim arising have been all services upto time of the claim arising have beenall services upto time of the claim arising have been all services upto time of the claim arising have been
all services upto time of the claim arising have been
performed on the vehicle by one of our Authorised performed on the vehicle by one of our Authorisedperformed on the vehicle by one of our Authorised performed on the vehicle by one of our Authorised
performed on the vehicle by one of our Authorised
D DD D
D
ealer ealerealer ealer
ealer
’’ ’’
’
s / s / s / s /
s /
T TT T
T
ASC ASCASC ASC
ASC
’’ ’’
’
s/T s/Ts/T s/T
s/T
ASP ASPASP ASP
ASP
’’ ’’
’
s s s s
s
W WW W
W
or oror or
or
kshops kshopskshops kshops
kshops
.. ..
.
S P E C I A L I N S T R U C T I O N S
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Failure to carry out the services listed in this book can
cause considerable damage to the vehicle and
inconvenience to you. It is, therefore, in your own interest
to take your vehicle to one of our Authorised Dealer’s,
TASC’s, TASP’s, Workshop for servicing.
7 . All our Authorised Dealer’s/TASC’s Workshops have been
equipped with special tools and are manned by
technical personnel trained by us. Besides, they have
adequate stocks of genuine spare parts for replacement
purposes, should the need arise. Our Authorised
Workshops are therefore in a position to render you any
expert advice and service your vehicle may need. Please
give them an opportunity to serve you, so that you may
obtain economical and trouble free performance
from your vehicle.
8 . For any technical advice concerning your vehicle, please
contact the nearest Authorised Dealer.
S P E C I A L I N S T R U C T I O N S
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