brake TATA SAFARI 2015 Owner's Manual

90
D R I V I N GDRIVING SAFET DRIVING SAFETDRIVING SAFET DRIVING SAFET
DRIVING SAFET
Y YY Y
Y
Side indicators / Hazard warning Side indicators / Hazard warningSide indicators / Hazard warning Side indicators / Hazard warning
Side indicators / Hazard warning
Ensure that all side indicators/
hazard warning lights are always in
working condition and they are used
when required.
Horn HornHorn Horn
Horn
Ensure the horn is working properly.
Horn provides safety to other road
users by alerting your presence.
Brakes BrakesBrakes Brakes
Brakes
Ensure brakes are working properly.
Check brake fluid level in reservoir.
Don not drive the car when brake
warning lamp is 'ON'.
T TT T
T
yr yryr yr
yr
es eses es
es
Check the condition of tyres for any
abnormalities. Maintain correct
tyre pressure, it is very importantparticularly when subjected to
extreme condition, such as high
speed, high load and high outside
temperature. Do not use worn or
bald tyres on the front wheels.
First Aid Kit First Aid KitFirst Aid Kit First Aid Kit
First Aid Kit
First aid kit is provided in your
vehicle. This is for use in case of
minor injuries. It is to be regularly
checked for any disintegration and
should be updated regularly.
A AA A
A
d dd d
d
v vv v
v
anc ancanc anc
anc
e e e e
e
W WW W
W
ar arar ar
ar
ning ning ning ning
ning
T TT T
T
r rr r
r
iangle iangleiangle iangle
iangle
There is an advanced warning
triangle provided along with your
vehicle. In case there is a
breakdown and the vehicle is
parked at the side of the road, then
the triangle is to be kept as per
instructions given below :Remove advance warning triangle
from case and assemble.
Place the triangle on the road
behind the vehicle when it
stranded on the road. The triangle
must be at least 5 meters behind
the vehicle in the same lane of
traffic.
Increase the distance to 150
meters on a highway or if a bad/hill
top obscures the view.
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T TT T
T
r rr r
r
ansf ansfansf ansf
ansf
er c er cer c er c
er c
ase oil : ase oil :ase oil : ase oil :
ase oil :
Qty : 1.2 Litres Qty : 1.2 LitresQty : 1.2 Litres Qty : 1.2 Litres
Qty : 1.2 Litres
Recommended lubricants should confirm to General
Motors, ATF A specification
Hub bearing grease Hub bearing greaseHub bearing grease Hub bearing grease
Hub bearing grease
Use lithium base multipurpose grease -
Quantity : Quantity :Quantity : Quantity :
Quantity :
92 gms p 92 gms p92 gms p 92 gms p
92 gms p
er hub er huber hub er hub
er hub
.. ..
.
(F (F (F (F
(F
r rr r
r
on onon on
on
t axles 4X4) t axles 4X4)t axles 4X4) t axles 4X4)
t axles 4X4)
47 gms p 47 gms p47 gms p 47 gms p
47 gms p
er hub er huber hub er hub
er hub
.. ..
.
(F (F (F (F
(F
r rr r
r
on on
on on
on
t axles 4X2) t axles 4X2)t axles 4X2) t axles 4X2)
t axles 4X2)
25 gms p 25 gms p25 gms p 25 gms p
25 gms p
er hub er huber hub er hub
er hub
.. ..
.
(R (R (R (R
(R
ear) ear)ear) ear)
ear)
Brake and Clutch Fluid Brake and Clutch FluidBrake and Clutch Fluid Brake and Clutch Fluid
Brake and Clutch Fluid
Brake fluid confirming to SAE J 1703, DOT 3 is recommended.
Spicer propeller shaft Spicer propeller shaftSpicer propeller shaft Spicer propeller shaft
Spicer propeller shaft
Lubricant slip joint with NLGI-2 grade grease.
FUEL, LUBRICANTS & COOLANTSLUBRICANTS & COOLANTS LUBRICANTS & COOLANTSLUBRICANTS & COOLANTS LUBRICANTS & COOLANTS
LUBRICANTS & COOLANTS
Coolants CoolantsCoolants Coolants
Coolants
Qty : Approx. 9-10 Litres Qty : Approx. 9-10 LitresQty : Approx. 9-10 Litres Qty : Approx. 9-10 Litres
Qty : Approx. 9-10 Litres
Presence of dirt in coolant chokes up passages in radiator,
cylinder head and crankcase, thereby causing overheating of
engine.
To prevent rust formation and freezing of coolant inside the
passages of radiator, crankcase and cylinder head use premixed
coolant as recommended.
It is recommended that the entire cooling system should
be drained and filled with fresh premixed coolant.
Engine coolant antifreeze coolant as per class II, JIS K2234
Windscreen Washer Antifrost
Make -Antifrost- K
Concentration - 1 : 5 For 0
0C
1 : 1 For 100C
2 : 5 For 160C
1 : 0 For 370C
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FUEL, LUBRICANTS & COOLANTSBRANDED LUBRICANTS, COOLANTS & ADHESIVES BRANDED LUBRICANTS, COOLANTS & ADHESIVESBRANDED LUBRICANTS, COOLANTS & ADHESIVES BRANDED LUBRICANTS, COOLANTS & ADHESIVES
BRANDED LUBRICANTS, COOLANTS & ADHESIVES
PLEASE USE ONL PLEASE USE ONLPLEASE USE ONL PLEASE USE ONL
PLEASE USE ONL
Y FOLL Y FOLLY FOLL Y FOLL
Y FOLL
O OO O
O
WING GENUINE OILS, WING GENUINE OILS,WING GENUINE OILS, WING GENUINE OILS,
WING GENUINE OILS,


C CC C
C
OOL OOLOOL OOL
OOL
ANT ANTANT ANT
ANT
S , S ,S , S ,
S ,
L L L L
L
UBRIC UBRICUBRIC UBRIC
UBRIC
ANT ANTANT ANT
ANT
S , S ,S , S ,
S ,
ANTI R ANTI R ANTI R ANTI R
ANTI R
UST & SOUND DEADENING UST & SOUND DEADENINGUST & SOUND DEADENING UST & SOUND DEADENING
UST & SOUND DEADENING
C CC C
C
O OO O
O
A AA A
A
T TT T
T
S, S,S, S,
S,


WINDSCREEN SEAL WINDSCREEN SEALWINDSCREEN SEAL WINDSCREEN SEAL
WINDSCREEN SEAL
ANT ANTANT ANT
ANT
,, ,,
,
ADHESIVES & FUEL ADDITIVES BR ADHESIVES & FUEL ADDITIVES BR ADHESIVES & FUEL ADDITIVES BR ADHESIVES & FUEL ADDITIVES BR
ADHESIVES & FUEL ADDITIVES BR
ANDED BY ANDED BY ANDED BY ANDED BY
ANDED BY
T TT T
T
A AA A
A
T TT T
T
A MO A MOA MO A MO
A MO
T TT T
T
ORS F ORS FORS F ORS F
ORS F
OR OPTIMUM OR OPTIMUMOR OPTIMUM OR OPTIMUM
OR OPTIMUM
PERFORMANCE OF PERFORMANCE OF PERFORMANCE OF PERFORMANCE OF
PERFORMANCE OF
Y YY Y
Y
OUR OUR OUR OUR
OUR
T TT T
T
A AA A
A
T TT T
T
A Saf A SafA Saf A Saf
A Saf
ari DICOR ari DICORari DICOR ari DICOR
ari DICOR
... ......
...
...
ITEM COMPANY BRAND QTY
ENGINE OIL ENGINE OILENGINE OIL ENGINE OIL
ENGINE OIL
CASTROL CASTROLCASTROL CASTROL
CASTROL
Castrol GTX (Diesel) Castrol GTX (Diesel)Castrol GTX (Diesel) Castrol GTX (Diesel)
Castrol GTX (Diesel)
HPCL HPCLHPCL HPCL
HPCL
HP MIL HP MILHP MIL HP MIL
HP MIL
CY CY CY CY
CY
TURBO PL TURBO PLTURBO PL TURBO PL
TURBO PL
US USUS US
US
7.5 Litres 7.5 Litres7.5 Litres 7.5 Litres
7.5 Litres
COOLANT COOLANTCOOLANT COOLANT
COOLANT
SUNST SUNSTSUNST SUNST
SUNST
AR ARAR AR
AR
Golden Cruiser Premium 1400 M Golden Cruiser Premium 1400 MGolden Cruiser Premium 1400 M Golden Cruiser Premium 1400 M
Golden Cruiser Premium 1400 M
HPCL HPCLHPCL HPCL
HPCL
HP HP HP HP
HP
T TT T
T
handa R handa Rhanda R handa R
handa R
aja P aja Paja P aja P
aja P
Approx 13 Litres Approx 13 LitresApprox 13 Litres Approx 13 Litres
Approx 13 Litres
CASTROL CASTROLCASTROL CASTROL
CASTROL
Radicool
RadicoolRadicool Radicool
Radicool
GEAR BOX (G-76) GEAR BOX (G-76)GEAR BOX (G-76) GEAR BOX (G-76)
GEAR BOX (G-76)
HPCL HPCLHPCL HPCL
HPCL
HP Gear Oil XP 75W90 HP Gear Oil XP 75W90HP Gear Oil XP 75W90 HP Gear Oil XP 75W90
HP Gear Oil XP 75W90
CASTROL CASTROLCASTROL CASTROL
CASTROL
Castrol Syntro 75W90 GL4 Castrol Syntro 75W90 GL4Castrol Syntro 75W90 GL4 Castrol Syntro 75W90 GL4
Castrol Syntro 75W90 GL4
1.6 Litres 1.6 Litres1.6 Litres 1.6 Litres
1.6 Litres
TRANSFERCASE TRANSFERCASETRANSFERCASE TRANSFERCASE
TRANSFERCASE
HPCL HPCLHPCL HPCL
HPCL
HP-A HP-AHP-A HP-A
HP-A
ut utut ut
ut
oma omaoma oma
oma
tic tic tic tic
tic
T TT T
T
r rr r
r
ansmission F ansmission Fansmission F ansmission F
ansmission F
luid luid luid luid
luid
T TT T
T
yp ypyp yp
yp
e A e Ae A e A
e A
1.2 Litres 1.2 Litres
1.2 Litres 1.2 Litres
1.2 Litres
CASTROL CASTROLCASTROL CASTROL
CASTROL
C CC C
C
astr astrastr astr
astr
ol ol ol ol
ol
T TT T
T
r rr r
r
ansp anspansp ansp
ansp
o oo o
o
w ww w
w
er er er er
er
T TT T
T
Q QQ Q
Q
POWER STEERING OIL POWER STEERING OILPOWER STEERING OIL POWER STEERING OIL
POWER STEERING OIL
HPCL HPCLHPCL HPCL
HPCL
HP-A HP-AHP-A HP-A
HP-A
TF D TF DTF D TF D
TF D
e ee e
e
x II x IIx II x II
x II
1.4 Litres 1.4 Litres1.4 Litres 1.4 Litres
1.4 Litres
CASTROL CASTROLCASTROL
CASTROL
CASTROL
C CC C
C
astr astrastr astr
astr
ol ol ol ol
ol
T TT T
T
QD QDQD QD
QD
REAR AXLE, LIVE FRONT AXLE, REAR AXLE, LIVE FRONT AXLE,REAR AXLE, LIVE FRONT AXLE, REAR AXLE, LIVE FRONT AXLE,
REAR AXLE, LIVE FRONT AXLE,
HPCL HPCLHPCL HPCL
HPCL
HP AXLE OIL 85W140 HP AXLE OIL 85W140HP AXLE OIL 85W140 HP AXLE OIL 85W140
HP AXLE OIL 85W140
2.2 2.2 2.2 2.2
2.2
(Rear) (Rear)(Rear) (Rear)
(Rear) 1.2 1.2 1.2 1.2
1.2(Front (Front(Front (Front
(Front) )) )
)
CASTROL CASTROLCASTROL CASTROL
CASTROL
Castrol Long Drain 85W140 Castrol Long Drain 85W140Castrol Long Drain 85W140 Castrol Long Drain 85W140
Castrol Long Drain 85W140
BR BRBR BR
BR
AKE / CL AKE / CLAKE / CL AKE / CL
AKE / CL
UT UTUT UT
UT
CH FL CH FLCH FL CH FL
CH FL
UID UIDUID UID
UID
HP CL HP CLHP CL HP CL
HP CL
Super Duty Brake Fluid DOT - 3 Super Duty Brake Fluid DOT - 3Super Duty Brake Fluid DOT - 3 Super Duty Brake Fluid DOT - 3
Super Duty Brake Fluid DOT - 3
As required As requiredAs required As required
As required
CASTROL CASTROLCASTROL CASTROL
CASTROL
Universal Brake Fluid DOT 3 Universal Brake Fluid DOT 3Universal Brake Fluid DOT 3 Universal Brake Fluid DOT 3
Universal Brake Fluid DOT 3
WHEEL BEARING & CHASSIS WHEEL BEARING & CHASSISWHEEL BEARING & CHASSIS WHEEL BEARING & CHASSIS
WHEEL BEARING & CHASSIS
HPCL HPCLHPCL HPCL
HPCL
HP Multipurpose Grease-2 HP Multipurpose Grease-2HP Multipurpose Grease-2 HP Multipurpose Grease-2
HP Multipurpose Grease-2
As required As requiredAs required As required
As required
CASTROL CASTROLCASTROL CASTROL
CASTROL
Castrol AP2 Castrol AP2Castrol AP2 Castrol AP2
Castrol AP2
ANTI R ANTI R ANTI R ANTI R
ANTI R
UST
UST UST UST
UST
TREA TREATREA TREA
TREA
T TT T
T
MENT MENTMENT MENT
MENT
DINITROL DINITROLDINITROL DINITROL
DINITROL
Dinitrol DinitrolDinitrol Dinitrol
Dinitrol
— —— —
—
& SOUND DEADENING & SOUND DEADENING & SOUND DEADENING & SOUND DEADENING
& SOUND DEADENING
WUERTH WUERTHWUERTH WUERTH
WUERTH
Wuerth WuerthWuerth Wuerth
Wuerth
3M 3M3M 3M
3M
3M 3M3M 3M
3M
— —— —
—


WIND SCREEN SEAL WIND SCREEN SEALWIND SCREEN SEAL WIND SCREEN SEAL
WIND SCREEN SEAL
ANT ANTANT ANT
ANT
WUERTH WUERTHWUERTH WUERTH
WUERTH
Wuerth WuerthWuerth Wuerth
Wuerth
— —— —
—
3M 3M3M 3M
3M
3M 3M3M 3M
3M
— —— —
—
Car System Car SystemCar System Car System
Car System
Car System Car SystemCar System Car System
Car System— —— —
—
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VEHICLE SPECIFICATIONS
• •• •
•Engine EngineEngine Engine
Engine
• •• •
•Clutch ClutchClutch Clutch
Clutch
• •• •
•Gear box Gear boxGear box Gear box
Gear box
• •• •
•T TT T
T
r rr r
r
ansf ansfansf ansf
ansf
er c er cer c er c
er c
ase asease ase
ase
• •• •
•Rear axle Rear axleRear axle Rear axle
Rear axle
• •• •
•Front axle Front axleFront axle Front axle
Front axle
• •• •
•Steering SteeringSteering Steering
Steering
• •• •
•Brakes BrakesBrakes Brakes
Brakes
• •• •
•Frame FrameFrame Frame
Frame
• •• •
•Suspension SuspensionSuspension Suspension
Suspension
• •• •
•W WW W
W
heels & heels & heels & heels &
heels &
T TT T
T
yr yryr yr
yr
es eses es
es
• •• •
•Fuel tank Fuel tankFuel tank Fuel tank
Fuel tank
• •• •
•Body BodyBody Body
Body
• •• •
•Electrical system Electrical systemElectrical system Electrical system
Electrical system


• •• •
•Performance PerformancePerformance Performance
Performance
• •• •
•Dimensions DimensionsDimensions Dimensions
Dimensions
• •• •
•Passenger capacity Passenger capacityPassenger capacity Passenger capacity
Passenger capacity
• •• •
•Luggage space Luggage spaceLuggage space Luggage space
Luggage space
• •• •
•W WW W
W
eigh eigheigh eigh
eigh
ts tsts ts
ts
This section give information on specification of various aggregates
fitted on TATA SAFARI vehicles.
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4.0 4.04.0 4.0
4.0
TRANSFER CASE : TRANSFER CASE :TRANSFER CASE : TRANSFER CASE :
TRANSFER CASE :
(for 4x4 configuration) :From M/s Borg Warner
ECU control Electrical shift
shifting arrangement
mounted on the gear box.
Drive Options : 4X2 HighRatio 1:1
4x4 High Ratio 1:1
4x4 Low Ratio 1:2.48
5.0 5.05.0 5.0
5.0
REAR AXLE : REAR AXLE :REAR AXLE : REAR AXLE :
REAR AXLE :
: Single reduction salisbury
type rear axle with hypoid
gears and semi-floating axle
with limited slip differential
for 4 x 4, without limited slip
differential for 4 x 2
Ratio :4.1 (41 / 10)
6.0 6.06.0 6.0
6.0
FRONT AXLE : FRONT AXLE :FRONT AXLE : FRONT AXLE :
FRONT AXLE :
a) For 4x4 :Independently suspended
with automatic hub locks.
Ratio 4.1 (41 / 10)
b) For 4x2 : Independently suspended
VEHICLE SPECIFICATIONSTRANSFER CASE, AXLE, STEERING & BRAKES TRANSFER CASE, AXLE, STEERING & BRAKESTRANSFER CASE, AXLE, STEERING & BRAKES TRANSFER CASE, AXLE, STEERING & BRAKES
TRANSFER CASE, AXLE, STEERING & BRAKES
7.0 7.07.0 7.0
7.0
STEERING : STEERING :STEERING : STEERING :
STEERING :
Type : Power steering
Ratio : 18.9 :1
Steering Wheel: 380 mm dia with tilt
mechanism for adjusting
height and collapsible
column.
8.0 8.08.0 8.0
8.0
BRAKES : BRAKES :BRAKES : BRAKES :
BRAKES :
Service Brakes : Vacuum assisted independent
hydraulic brakes on front and
rear through tandem master
cylinder & tandem booster.
Camshaft driven vacuum
pump. Bypass valve provided in
rear brake circuit for the vehicle
with ABS.
Front Brake : 302 mm dia ventilated
disc brake with twinpot
caliper.
Rear Brake :295 mm dia drum brake
with auto adjuster,
Load conscious pressure : Provided for rear brakes
reducing valve remote by No ‘LCRV’ for version
pars valvewith ABS
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Parking Brake :Lever type, Console
mounted, Cable
operated mechanical
linkages acting on rear
wheels.
9.0 9.09.0 9.0
9.0
FRAME : FRAME :FRAME : FRAME :
FRAME :
Frame :Ladder type cranked frame
with boxed section long
members and welded cross
members
Depth :110 mm (max.)
Width :60mm
10.0 10.010.0 10.0
10.0
SUSPENSION : SUSPENSION :SUSPENSION : SUSPENSION :
SUSPENSION :
Front :Double wishbone type
with Torsion bar springs.
Rear :Coil spring type 5 link
suspension
Shock Absorber : Hydraulic double acting
telescopic type at front
and rear.
Antiroll bar : At both front & rear.
FR FR FR FR
FR
AME AMEAME AME
AME
,, ,,
,
SUSPENSION, SUSPENSION, SUSPENSION, SUSPENSION,
SUSPENSION,


WHEELS & WHEELS & WHEELS & WHEELS &
WHEELS &
T TT T
T
YRES, YRES,YRES, YRES,
YRES,
FUEL FUEL FUEL FUEL
FUEL
T TT T
T
ANK , ANK ,ANK , ANK ,
ANK ,
BOD BOD BOD BOD
BOD
Y AND ELECTRIC Y AND ELECTRICY AND ELECTRIC Y AND ELECTRIC
Y AND ELECTRIC
AL SY AL SYAL SY AL SY
AL SY
STEM STEMSTEM STEM
STEM
11.0 11.011.0 11.0
11.0
WHEELS & WHEELS & WHEELS & WHEELS &
WHEELS &
T TT T
T
YRES : YRES :YRES : YRES :
YRES :
Tyres : 235/70 R 16
Radial with tube
Wheels rims : 6.5 J x 16 Steel rims
No. of wheels : Front 2, Rear 2, Spare -1
12.0 12.012.0 12.0
12.0
FUEL FUEL FUEL FUEL
FUEL
T TT T
T
ANK : ANK :ANK : ANK :
ANK :
Capacity :65 Litres
13.0 13.013.0 13.0
13.0
BODY : BODY :BODY : BODY :
BODY :
Type : Normal control all steel
shell with five doors.
14.0 14.014.0 14.0
14.0
ELECTRICAL SYSTEM : ELECTRICAL SYSTEM :ELECTRICAL SYSTEM : ELECTRICAL SYSTEM :
ELECTRICAL SYSTEM :
System Voltage : 12 Volts (-ve earth)
Alternator Capacity :120 / 125 Amps
Battery : 12 V, MF 70 Z
Capacity : 80 A/h, 20 Hr Rate
VEHICLE SPECIFICATIONS
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MAINTENANCE
• •• •
•Engine Compartment Engine CompartmentEngine Compartment Engine Compartment
Engine Compartment
• •• •
•Air filter Air filterAir filter Air filter
Air filter
• •• •
•Cooling system Cooling systemCooling system Cooling system
Cooling system
• •• •
•Engine oil & oil filter Engine oil & oil filterEngine oil & oil filter Engine oil & oil filter
Engine oil & oil filter
• •• •
•Changing fuel filter Changing fuel filterChanging fuel filter Changing fuel filter
Changing fuel filter
• •• •
•Changing gear box oil Changing gear box oilChanging gear box oil Changing gear box oil
Changing gear box oil
• •• •
•Changing transfer case oil Changing transfer case oilChanging transfer case oil Changing transfer case oil
Changing transfer case oil
• •• •
•Changing front axle & rear axle oil Changing front axle & rear axle oilChanging front axle & rear axle oil Changing front axle & rear axle oil
Changing front axle & rear axle oil
• •• •
•Head lamp & head lamp focus adjustment Head lamp & head lamp focus adjustmentHead lamp & head lamp focus adjustment Head lamp & head lamp focus adjustment
Head lamp & head lamp focus adjustment
• •• •
•Clutch & brake fluid Clutch & brake fluidClutch & brake fluid Clutch & brake fluid
Clutch & brake fluid
• •• •
•Power steering Power steeringPower steering Power steering
Power steering
• •• •
•L LL L
L
CR CRCR CR
CR
V (if fitt V (if fittV (if fitt V (if fitt
V (if fitt
ed) ed)ed) ed)
ed)
• •• •
•Battery BatteryBattery Battery
Battery
• •• •
•Starting the engine with jump leads Starting the engine with jump leadsStarting the engine with jump leads Starting the engine with jump leads
Starting the engine with jump leads
• •• •
•Wheels & tyres Wheels & tyresWheels & tyres Wheels & tyres
Wheels & tyres
• •• •
•V VV V
V
ehicle c ehicle cehicle c ehicle c
ehicle c
ar arar ar
ar
e ee e
e
• •• •
•Fuses & Relays Fuses & RelaysFuses & Relays Fuses & Relays
Fuses & Relays
• •• •
•Catalytic Converter Catalytic ConverterCatalytic Converter Catalytic Converter
Catalytic Converter
• •• •
•EGR system EGR systemEGR system EGR system
EGR system
• •• •
•T TT T
T
urb urburb urb
urb
o oo o
o
char charchar char
char
ger gerger ger
ger
• •• •
•Air Conditioning Air ConditioningAir Conditioning Air Conditioning
Air Conditioning
• •• •
•Belts tension Belts tensionBelts tension Belts tension
Belts tension
Your TATA SAFARI is designed to give you long trouble free service for
thousands of kilometres/miles. However with proper maintenance
care you can get optimum performance from your vehicle. We have
indicated some of the important maintenance operations to be
carried out on the vehicle. Please read the procedure carefully and
get it attended at Authorised Workshop.
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M A I N T E N A N C EENGINE C ENGINE CENGINE C ENGINE C
ENGINE C
OMP OMPOMP OMP
OMP
AR ARAR AR
AR
T TT T
T
MENT (RHD) MENT (RHD)MENT (RHD) MENT (RHD)
MENT (RHD)
1. Air Filter 2. Service Indicator 3. ABS Hydraulic Modulator
4 . Brake Fluid container 5. Clutch fluid container 6. Engine Oil filler cap
7. Dip Stick 8. Power Steering Fluid container 9. Windshield Washer Fluid container
10. Fuses & Relays Box 11. EMS- ECU 12.Battery
13. Radiator Cap 14. Coolant Tank
ENGINE C ENGINE CENGINE C ENGINE C
ENGINE C
OMP OMPOMP OMP
OMP
AR ARAR AR
AR
T TT T
T
MENT MENTMENT MENT
MENT
38
11
9457
10
14
1
2
6
12
13
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CL CLCL CL
CL
UT UTUT UT
UT
CH, CH,CH, CH,
CH,
BR BR BR BR
BR
AKE AKEAKE AKE
AKE
,, ,,
,
PO PO PO PO
PO
WER STEERING WER STEERINGWER STEERING WER STEERING
WER STEERING
Clutch Fluid Clutch FluidClutch Fluid Clutch Fluid
Clutch Fluid
The Tata Safari vehicle is equipped with a diaphragm type clutch Which is
hydraulically actuated.
The level of clutch fluid in clutch fluid container should be in between
Min. and Max. marks. If it is not, then add clutch fluid.
In case of spongy or hard clutch pedal, please contact the nearest
Authorised Workshop and get the defect rectified.
Brake Fluid Brake FluidBrake Fluid Brake Fluid
Brake Fluid
Check the level of Brake fluid in Brake fluid container.
It should be in between Min. and Mix. marks.
If it is not, then add brake fluid.
In case of spongy or hard pedal or low brake efficiency, please contact
the nearest Authorised Workshop and get the defect rectified.
Power Steering Fluid Power Steering FluidPower Steering Fluid Power Steering Fluid
Power Steering Fluid
Power steering is fitted for lighter steering effect and easy
manoeuverability. The system consists of steering gear box, hydraulic
pump and hydraulic tank suitably connected by piping. Pump drive is
though ‘V’ belt from engine. Power assistance is available during normal
operating conditions. In case of failure in hydraulic system, the steering
can be operated mechanically with increased steering effort for bringing
the vehicle to Authorised Workshop.
M A I N T E N A N C E
1. Brake Fluid Container
2. Clutch Fluid Container
Power Steering Fluid Container
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117
L LL L
L
oad C oad Coad C oad C
oad C
onscious P onscious Ponscious P onscious P
onscious P
r rr r
r
essur essuressur essur
essur
e R e Re R e R
e R
educing educing educing educing
educing
V VV V
V
alv alvalv alv
alv
e (I e (Ie (I e (I
e (I
f fitt f fittf fitt f fitt
f fitt
ed) ed)ed) ed)
ed)
( Not applicable in ABS system) ( Not applicable in ABS system)( Not applicable in ABS system) ( Not applicable in ABS system)
( Not applicable in ABS system)
A load conscious pressure reducing valve eliminates the
possibility of rear wheels from locking and achieves optimum
braking in any load condition of the vehicle.
The valve, is fitted on RH long member connecting it to rear
axle through its link and control spring.
If any, alteration is done in rear suspension, the performance
of this valve will be impaired.
R RR R
R
emot emotemot emot
emot
e B e Be B e B
e B
y-pass y-pass y-pass y-pass
y-pass
V VV V
V
alv alvalv alv
alv
e (I e (Ie (I e (I
e (I
f fitt f fittf fitt f fitt
f fitt
ed) ed)ed) ed)
ed)
(Applicable in ABS system) (Applicable in ABS system)(Applicable in ABS system) (Applicable in ABS system)
(Applicable in ABS system)
The by-pass valve is provided in the rear brake circuit between
tandem master cylinder and ABS unit. The by-pass valve
bypasses the ABS unit in rear only braking (i.e. front brake
failed) condition. The feedback of front line pressure is
provided to the by-pass valve. in case of front brake failure,
the low front line presure being sensed by the by-pass valve
and the 100% brake line pressure from tandem master
cylinder is applied on to the rear brakes without reduction
in pressure.
M A I N T E N A N C EL LL L
L
CR CRCR CR
CR
V (IF FIT V (IF FITV (IF FIT V (IF FIT
V (IF FIT
TED), TED),TED), TED),
TED),
REMO REMO REMO REMO
REMO
TE BY P TE BY PTE BY P TE BY P
TE BY P
ASS ASS ASS ASS
ASS
V VV V
V
AL ALAL AL
AL
VE AND ECU VE AND ECUVE AND ECU VE AND ECU
VE AND ECU
ECU : ECU :ECU : ECU :
ECU :
DICOR engine common rail system consists of ECU, sensors
and actuators. The Electronic control unit (ECU) is a 32 bit
microprocessor which controls the injection parameters as well
as some of the vehicle related outputs. The ECU receives input
from various sensors located on the engine and the vehicle to
decide the injected quantity and injection timing best suited
for the engine to work with maximum efficiency and safety.
ECU is fitted inside the engine compartment.
C CC C
C
AUTIONS AUTIONSAUTIONS AUTIONS
AUTIONS
• •• •
•DO NOT DO NOT DO NOT DO NOT
DO NOT wash engine compartment with high
pressure water
• •• •
•DO NOT DO NOTDO NOT DO NOT
DO NOT tamper with ECU sensors and connectors
• •• •
•DO NOT DO NOTDO NOT DO NOT
DO NOT remove battery connections when the ignition
switch is in ‘ON’ position ( This may damage ECU)
• •• •
•AV AVAV AV
AV
OID OIDOID OID
OID jump start/push start, Use fully charged battery.
• •• •
•DO NO DO NODO NO DO NO
DO NO
T T T T
T run the vehicle if ‘CHECK ENGINE’ lamp on
dashboard is ‘ON.
• •• •
•If any abnormality in performance of engine occurs - like
lack of power- the vehicle to be taken to the
T TT T
T
A AA A
A
T TT T
T
A MO A MOA MO A MO
A MO
T TT T
T
ORS ORSORS ORS
ORS
authorised service outlet.
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