suspension TATA SAFARI 2015 Owners Manual

97
VEHICLE SPECIFICATIONS
• •• •
•Engine EngineEngine Engine
Engine
• •• •
•Clutch ClutchClutch Clutch
Clutch
• •• •
•Gear box Gear boxGear box Gear box
Gear box
• •• •
•T TT T
T
r rr r
r
ansf ansfansf ansf
ansf
er c er cer c er c
er c
ase asease ase
ase
• •• •
•Rear axle Rear axleRear axle Rear axle
Rear axle
• •• •
•Front axle Front axleFront axle Front axle
Front axle
• •• •
•Steering SteeringSteering Steering
Steering
• •• •
•Brakes BrakesBrakes Brakes
Brakes
• •• •
•Frame FrameFrame Frame
Frame
• •• •
•Suspension SuspensionSuspension Suspension
Suspension
• •• •
•W WW W
W
heels & heels & heels & heels &
heels &
T TT T
T
yr yryr yr
yr
es eses es
es
• •• •
•Fuel tank Fuel tankFuel tank Fuel tank
Fuel tank
• •• •
•Body BodyBody Body
Body
• •• •
•Electrical system Electrical systemElectrical system Electrical system
Electrical system


• •• •
•Performance PerformancePerformance Performance
Performance
• •• •
•Dimensions DimensionsDimensions Dimensions
Dimensions
• •• •
•Passenger capacity Passenger capacityPassenger capacity Passenger capacity
Passenger capacity
• •• •
•Luggage space Luggage spaceLuggage space Luggage space
Luggage space
• •• •
•W WW W
W
eigh eigheigh eigh
eigh
ts tsts ts
ts
This section give information on specification of various aggregates
fitted on TATA SAFARI vehicles.
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100
Parking Brake :Lever type, Console
mounted, Cable
operated mechanical
linkages acting on rear
wheels.
9.0 9.09.0 9.0
9.0
FRAME : FRAME :FRAME : FRAME :
FRAME :
Frame :Ladder type cranked frame
with boxed section long
members and welded cross
members
Depth :110 mm (max.)
Width :60mm
10.0 10.010.0 10.0
10.0
SUSPENSION : SUSPENSION :SUSPENSION : SUSPENSION :
SUSPENSION :
Front :Double wishbone type
with Torsion bar springs.
Rear :Coil spring type 5 link
suspension
Shock Absorber : Hydraulic double acting
telescopic type at front
and rear.
Antiroll bar : At both front & rear.
FR FR FR FR
FR
AME AMEAME AME
AME
,, ,,
,
SUSPENSION, SUSPENSION, SUSPENSION, SUSPENSION,
SUSPENSION,


WHEELS & WHEELS & WHEELS & WHEELS &
WHEELS &
T TT T
T
YRES, YRES,YRES, YRES,
YRES,
FUEL FUEL FUEL FUEL
FUEL
T TT T
T
ANK , ANK ,ANK , ANK ,
ANK ,
BOD BOD BOD BOD
BOD
Y AND ELECTRIC Y AND ELECTRICY AND ELECTRIC Y AND ELECTRIC
Y AND ELECTRIC
AL SY AL SYAL SY AL SY
AL SY
STEM STEMSTEM STEM
STEM
11.0 11.011.0 11.0
11.0
WHEELS & WHEELS & WHEELS & WHEELS &
WHEELS &
T TT T
T
YRES : YRES :YRES : YRES :
YRES :
Tyres : 235/70 R 16
Radial with tube
Wheels rims : 6.5 J x 16 Steel rims
No. of wheels : Front 2, Rear 2, Spare -1
12.0 12.012.0 12.0
12.0
FUEL FUEL FUEL FUEL
FUEL
T TT T
T
ANK : ANK :ANK : ANK :
ANK :
Capacity :65 Litres
13.0 13.013.0 13.0
13.0
BODY : BODY :BODY : BODY :
BODY :
Type : Normal control all steel
shell with five doors.
14.0 14.014.0 14.0
14.0
ELECTRICAL SYSTEM : ELECTRICAL SYSTEM :ELECTRICAL SYSTEM : ELECTRICAL SYSTEM :
ELECTRICAL SYSTEM :
System Voltage : 12 Volts (-ve earth)
Alternator Capacity :120 / 125 Amps
Battery : 12 V, MF 70 Z
Capacity : 80 A/h, 20 Hr Rate
VEHICLE SPECIFICATIONS
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L LL L
L
oad C oad Coad C oad C
oad C
onscious P onscious Ponscious P onscious P
onscious P
r rr r
r
essur essuressur essur
essur
e R e Re R e R
e R
educing educing educing educing
educing
V VV V
V
alv alvalv alv
alv
e (I e (Ie (I e (I
e (I
f fitt f fittf fitt f fitt
f fitt
ed) ed)ed) ed)
ed)
( Not applicable in ABS system) ( Not applicable in ABS system)( Not applicable in ABS system) ( Not applicable in ABS system)
( Not applicable in ABS system)
A load conscious pressure reducing valve eliminates the
possibility of rear wheels from locking and achieves optimum
braking in any load condition of the vehicle.
The valve, is fitted on RH long member connecting it to rear
axle through its link and control spring.
If any, alteration is done in rear suspension, the performance
of this valve will be impaired.
R RR R
R
emot emotemot emot
emot
e B e Be B e B
e B
y-pass y-pass y-pass y-pass
y-pass
V VV V
V
alv alvalv alv
alv
e (I e (Ie (I e (I
e (I
f fitt f fittf fitt f fitt
f fitt
ed) ed)ed) ed)
ed)
(Applicable in ABS system) (Applicable in ABS system)(Applicable in ABS system) (Applicable in ABS system)
(Applicable in ABS system)
The by-pass valve is provided in the rear brake circuit between
tandem master cylinder and ABS unit. The by-pass valve
bypasses the ABS unit in rear only braking (i.e. front brake
failed) condition. The feedback of front line pressure is
provided to the by-pass valve. in case of front brake failure,
the low front line presure being sensed by the by-pass valve
and the 100% brake line pressure from tandem master
cylinder is applied on to the rear brakes without reduction
in pressure.
M A I N T E N A N C EL LL L
L
CR CRCR CR
CR
V (IF FIT V (IF FITV (IF FIT V (IF FIT
V (IF FIT
TED), TED),TED), TED),
TED),
REMO REMO REMO REMO
REMO
TE BY P TE BY PTE BY P TE BY P
TE BY P
ASS ASS ASS ASS
ASS
V VV V
V
AL ALAL AL
AL
VE AND ECU VE AND ECUVE AND ECU VE AND ECU
VE AND ECU
ECU : ECU :ECU : ECU :
ECU :
DICOR engine common rail system consists of ECU, sensors
and actuators. The Electronic control unit (ECU) is a 32 bit
microprocessor which controls the injection parameters as well
as some of the vehicle related outputs. The ECU receives input
from various sensors located on the engine and the vehicle to
decide the injected quantity and injection timing best suited
for the engine to work with maximum efficiency and safety.
ECU is fitted inside the engine compartment.
C CC C
C
AUTIONS AUTIONSAUTIONS AUTIONS
AUTIONS
• •• •
•DO NOT DO NOT DO NOT DO NOT
DO NOT wash engine compartment with high
pressure water
• •• •
•DO NOT DO NOTDO NOT DO NOT
DO NOT tamper with ECU sensors and connectors
• •• •
•DO NOT DO NOTDO NOT DO NOT
DO NOT remove battery connections when the ignition
switch is in ‘ON’ position ( This may damage ECU)
• •• •
•AV AVAV AV
AV
OID OIDOID OID
OID jump start/push start, Use fully charged battery.
• •• •
•DO NO DO NODO NO DO NO
DO NO
T T T T
T run the vehicle if ‘CHECK ENGINE’ lamp on
dashboard is ‘ON.
• •• •
•If any abnormality in performance of engine occurs - like
lack of power- the vehicle to be taken to the
T TT T
T
A AA A
A
T TT T
T
A MO A MOA MO A MO
A MO
T TT T
T
ORS ORSORS ORS
ORS
authorised service outlet.
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S E R V I C E S C H E D U L ESERVICE SCHEDULE SERVICE SCHEDULESERVICE SCHEDULE SERVICE SCHEDULE
SERVICE SCHEDULE
SR SRSR SR
SR
x 1000 km x 1000 kmx 1000 km x 1000 km
x 1000 km
NO NONO NO
NO
OPER OPEROPER OPER
OPER
A AA A
A
TIONS TIONSTIONS TIONS
TIONS
FREQUENCY FREQUENCYFREQUENCY FREQUENCY
FREQUENCY
1-1.5 1-1.51-1.5 1-1.5
1-1.5
15 1515 15
15
30 3030 30
30
45 4545 45
45
60 6060 60
60
75 7575 75
75
90 9090 90
90
105 105105 105
105
9 Change vacuum hoses fotr Vacuum Modulator, Turbocharger, EGR valve & throttle valve 60,000 km x
OR 4 Years whichever is earlier
GEAR BOX GEAR BOXGEAR BOX GEAR BOX
GEAR BOX
1 *Change oil in gear box (First at 45,000 KM, there after every 90,000 KM) x x
2 Change oil in transfer case 45,000 KM x x
3 Clean breather in gear box (also Transfer case in case of 4X4)
Every Oil Changexx
PROPELLER SHAFT PROPELLER SHAFTPROPELLER SHAFT PROPELLER SHAFT
PROPELLER SHAFT
1 Grease propeller shaft with grease gun (at slip joint - splines end) & Check Centre bracket 15,000 km x x x x x x x
mounting bolts for looseness. Tighten if necessary
FRONT AXLE (for 4x4) / REAR AXLE FRONT AXLE (for 4x4) / REAR AXLEFRONT AXLE (for 4x4) / REAR AXLE FRONT AXLE (for 4x4) / REAR AXLE
FRONT AXLE (for 4x4) / REAR AXLE
1 Change oil in axle (First at 15,000 KM, there after every 75,000 KM) x x
2 Clean breather in Axle Every Service x x x x x x x
SUSPENSION & STEERING SUSPENSION & STEERINGSUSPENSION & STEERING SUSPENSION & STEERING
SUSPENSION & STEERING
1 Grease idler arm (seal type idler arm) 15,000 km x x x x x x x
2 Check wheel alignment & balancing, chassis height & adjust if necessary 15,000 km x x x x x x x
3 Check condition of rubber bushes in the following & replace if necessary. 1)Top wishbone 30,000 km x x x
2)Lower wishbone 3)Anti roll bars 4)Rear links 5)Panhard rod 6) Vibration damper
4 Check shock absorber, its bushes & steering damper bushes, replace if necessary 30,000 km x x x
5 Grease steering spindle and sleeve 30,000 km x x x
6 Check & adjust front wheel bearing play & Change grease in front hubs 45,000 km x x
7 Change oil in power steering system & change filter element 75,000 km x
CLUTCH & BRAKES CLUTCH & BRAKESCLUTCH & BRAKES CLUTCH & BRAKES
CLUTCH & BRAKES
1 Check parking brakes, adjust if necessary15,000 km x x x x x x x
2 Check front brake pads & rear brake linings. Replace if necessary 15,000 km x x x x x x x
3 Change Clutch & Brake Fluid (Or 2 years whichever is earlier) 30,000 km x x x
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