brake TOYOTA AVALON 2000 Workshop Manual

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1. Engine coolant reservoir
2. Power steering fluid reservoir
3. Engine oil level dipstick
4. Engine oil filler cap
5. Brake fluid reservoir
6. Fuse blocks
7. Battery
8. Electric cooling fans
9. Windshield washer fluid tank
Engine compartment overview
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Parts and tools
Here is a list of parts and tools you will
need on performing do- it- yourself mainte-
nance. Remember all Toyota parts are de-
signed in metric sizes, so your tools must
be metric.
Checking the engine oil level
Parts (if level is low):

Engine oil API grade SJ
Energy- Conservingº or ILSAC
multigrade having viscosity proper for
your climate
Tools:

Rag or paper towel

Funnel (only for adding oil)
Checking the engine coolant level
Parts (if level is low):

TOYOTA Long Life Coolantº or equiva-
lent
See Section 7- 2 for details about cool-
ant type selection.

Demineralized or distilled water
Tools:

Funnel (only for adding coolant) Checking brake fluid
Parts (if level is low):

SAE J1703 or FMVSS No.116 DOT 3
brake fluid
Tools:

Rag or paper towel

Funnel (only for adding fluid)
Checking power steering fluid
Parts (if level is low):

Automatic transmission fluid
DEXRON II or III
Tools:

Rag or paper towel

Funnel (only for adding fluid)
Checking battery condition
Tools:

Warm water

Baking soda

Grease

Conventional wrench (for terminal
clamp bolts)
Checking and replacing fuses
Parts (if replacement is necessary):

Fuse with same amperage rating as
original Adding washer fluid
Parts:

Water

Washer fluid containing antifreeze
(for winter use)
Tools:

Funnel
Replacing light bulbs
Parts:

Bulb with same number and wattage
rating as original (See charts in Re-
placing light bulbsº in Section 7- 3.)
Tools:

Screwdriver
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Checking brake fluid315
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CAUTION
To prevent burning yourself, do not
remove the radiator cap when the en-
gine is hot.
Coolant type selection
Use of improper coolants may damage
your engine cooling system. Your coolant
must contain ethylene- glycol type coolant
for a proper corrosion protection of your
engine that contains aluminum
components. Use TOYOTA Long Life
Coolantº or equivalent.
In addition to preventing freezing and
subsequent damage to the engine, this
type of coolant will also prevent corrosion.
Further supplemental inhibitors or additives
are neither needed nor recommended.
Read the coolant container for information
on freeze protection. Follow the manufac-
turer's directions for how much to mix
with plain water (preferably demineralized
water or distilled water). The total capacity
of the cooling system is given in Section
8. We recommend to use 50% solution for
your Toyota, to provide protection down to
about -35
C (- 31 F). When it is extreme-
ly cold, to provide protection down to
about -50 C (- 58 F), 60% solution is rec-
ommended. Do not use more than 70%
solution for better coolant performance.NOTICE
Do not use alcohol type antifreeze or
plain water alone.
Checking brake fluid
To check the fluid level, simply look at
the see- through reservoir. The level
should be between the MAXº and
MINº lines on the reservoir.
It is normal for the brake fluid level to go
down slightly as the brake pads wear. So
be sure to keep the reservoir filled.
If the reservoir needs frequent ref illing, it
may indicate a serious mechanical prob-
lem.
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If the level is low, add SAE J1703 or
FMVSS No.116 DOT 3 brake fluid to the
brake reservoir.
Remove and replace the reservoir cap by
hand. Fill the brake fluid to the dotted
line. This brings the fluid to the correct
level when you put the cap back on.
Use only newly opened brake fluid. Once
opened, brake fluid absorbs moisture from
the air, and excess moisture can cause a
dangerous loss of braking.
CAUTION
Take care when filling the reservoir
because brake fluid can harm your
eyes and damage painted surfaces. If
fluid gets in your eyes, flush your
eyes with clean water.
NOTICE
If you spill the fluid, be sure to wash it off with water to prevent it fromdamaging the parts or paint.
Checking power steering fluid
If hot
O.K. Close OpenIf cold
O.K.
If cold
add
If hot
add
Check the fluid level through the reser-
voir. If necessary, add automatic trans-
mission fluid DEXRON II or III.
If the vehicle has been driven around 80
km/h (50 mph) for 20 minutes (a little
more in frigid temperatures), the fluid is
hot (60 CÐ80 C or 140 FÐ175 F). You
may also check the level when the fluid
is cold (about room temperature,
10 CÐ30 C or 50 FÐ85 F) if the engine
has not been run for about five hours. Clean all dirt from outside of the reservoir
tank and look at the fluid level. If the fluid
is cold, the level should be in the COLDº
range. Similarly, if it is hot, the fluid level
should be in the HOTº range. If the level
is at the low side of either range, add
automatic transmission fluid DEXRON
II or
III to bring the level within the range.
To remove the reservoir cap, turn it coun-
terclockwise and lift up. To reinstall it,
turn it clockwise. After replacing the reser-
voir cap, visually check the steering box
case, vane pump and hose connections
for leaks or damage.
CAUTION
The reservoir tank may be hot so be
careful not to burn yourself.
NOTICE
Avoid overfilling, or the power steer-
ing could be damaged.
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CAUTION

Do not drive with the snow tires
incorrectly inflated.

Never drive over 120 km/h (75 mph)
with any type of snow tires.
TIRE CHAIN SELECTION
P205/65R15 92H tiresÐUse the tire
chains of correct size and type.
Use SAE Class Sº type radial tire chains
except radial cable chains or V- bar type
chains.
P205/60R16 91H tiresÐUse tire chains
of the correct size.
Use only genuine Toyota tire chains or equiv-
alent for use on the AVALON.
NOTICE
If the wrong combination of tire andchain is used, the chains could dam-age the vehicle body.

AVALON genuine tire chains
(Part No. 08329- 33801) Laws about using tire chains vary ac-
cording to locality and type of road, so
always check your local laws before
you install tire chains.
CHAIN INSTALLATION
Install the chains on the front tires as
tightly as possible. Do not use tire
chains on the rear tires. Retighten
chains after driving 0.5Ð1.0 km
(1/4Ð1/2 mile).
When installing chains on your tires, care-
fully follow the instructions of the chain
manufacturer.
If wheel covers are used, they will be
scratched by the chain band, so remove
the covers before putting on the chains.
CAUTION

Do not exceed 50 km/h (30 mph) or
the chain manufacturer 's recom-
mended speed limit, whichever is
lower.

Drive carefully avoiding bumps,
holes, and sharp turns, which may
cause the vehicle to bounce.

Avoid sharp turns or locked- wheel
braking, as use of chains may ad-
versely affect vehicle handling.
Replacing wheels
WHEN TO REPLACE YOUR WHEELS
If you have wheel damage such as
bending, cracks or heavy corrosion, the
wheel should be replaced.
If you fail to replace damaged wheels, the
tire may slip off the wheel or cause loss
of handling control.
WHEEL SELECTION
When replacing wheels, care should be
taken to ensure that the wheels are re-
placed by ones with the same load ca-
pacity, diameter, rim width, and offset.
Correct replacement wheels are available
at your Toyota dealer.
A wheel of a different size or type may
adversely affect handling, wheel and bear-
ing life, brake cooling, speedometer/odom-
eter calibration, stopping ab
ility, headlight
aim, bumper height, vehicle ground clear-
ance, and tire or snow chain clearance to
the body and chassis.
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COOLING SYSTEM
Total capacity, L (qt., Imp. qt.):9.0 (9.5, 7.9)
Coolant type: TOYOTA Long Life Coolantº or equiva-
lent
With ethylene- glycol type coolant for a
proper corrosion protection of aluminum
components
Do not use alcohol type antifreeze or
plain water alone.
BATTERY
Open voltage
* at 20
C (68
F):
12.6Ð12.8 V Fully charged
12.2Ð12.4 V Half charged
11.8Ð12.0 V Discharged
*: Voltage that is checked 20 minutes
after the key is removed with all the
lights turned off
Charging rates: 5 A max.
AUTOMATIC TRANSAXLE
Fluid capacity (drain and ref ill),
L (qt., Imp. qt.): Up to 4.75 (5.0, 4.2)
Fluid type: Automatic transmission fluid D- II or
DEXRON III (DEXRON II) BRAKES
Minimum pedal clearance when depressed
with the pressure of 490 N (50 kgf, 110
lbf) with the engine running, mm (in.)
75 (3.0)
Pedal free play, mm (in.): 1Ð6 (0.04Ð0.24)
Pad wear limit, in. (mm): 1.0 (0.04)
Lining wear limit, in. (mm): 1.0 (0.04)
Parking brake adjustment when depressed
with the pressure of 294 N (30 kgf, 66.1
lbf): 3Ð6 clicks
Fluid type: SAE J1703 or FMVSS No.116 DOT 3
STEERING
Wheel free play: Less than 30 mm (1.2 in.)
Power steering fluid type: Automatic transmission fluid DEXRON II
or III
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Instrument panel
9. DCC 30 A: DOMEº, ECU- Bº and
RADIOº fuses
10. SRS WRN 5 A: SRS warning light
11. HAZ 15 A: Turn signal lights
12. A/F 25 A: Air/Fuel sensor
13. DOOR NO.2 15 A: Power door lock
system
14. HORN 10 A: Horn, theft- deterrent sys-
tem
15. AM2 10 A: SRS airbag system, multi-
port fuel injection system/sequential
multiport fuel injection system, starter
system, charging system, air/fuel sen-
sor, fuel pump 16. EFI NO.2 7.5 A:
Multiport fuel injection
system/s equential multiport fuel injec-
tion system, air flow meter, oxygen
sensor, evaporative emission control
system, throttle positi oner control sys-
tem, engine control system
17. ABS NO.3 25 A: Anti- lock brake sys-
tem
18. ABS NO.2 25 A: Vehicle skid control
system
19. EFI NO.1 15 A: Multiport fuel injection
system/s equential multiport fuel injec-
tion system, fuel pump
20. IG2 15 A: Multiport fuel injection sys-
tem/sequential multiport fuel injection
system
21. HEAD RH UPR 10 A: No circuit
22. HEAD LH UPR 15 A: No circuit
23. HEAD RH LWR 15 A: Right- hand
headlight (low beam)
24. HEAD LH LWR 15 A: Left- hand head-
light (low beam)
25. DRL 7.5 A: Daytime running light sys-
tem
26. HEAD LH UPR 10 A: Left- hand head-
light (high beam), high beam indicator
light 27. HEAD RH UPR 10 A:
Right- hand
headlight (high beam)
28. ECU- IG NO.1 5 A: Electric cooling
fans
29. ECU- B 7.5 A: Air conditioning system,
theft deterrent system, power seats,
meters, power windows (for driver and
front passenger), multiplex communica-
tion system
30. TAIL 10 A: Parking lights, license plate
lights, tail lights, rear side marker
lights, rear light failure warning light,
engine control system
31. SEAT HTR 20 A: Seat heaters
32. FR P/W 20 A: Power window (for front
passenger)
33. GAUGE NO.1 10 A: Vehicle skid con-
trol system, rear window defogger,
cruise control system, shift lock sys-
tem, anti- lock brake system, auto anti-
glare inside rear view mirror, automatic
light control system, power seats, rear
light failure warning light, automatic
transmission indicator lights, power out-
let, power window (for driver), brake
system warning light, electric moon
roof
34. HTR 10 A: Air conditioning system
35. FOG 15 A: Front fog lights
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36. TURN 7.5 A: Turn signal lights
37. A/C 10 A: Air conditioning system
38. RADIO 15 A: Audio system, multi- in-
formation display
39. PANEL 5 A: Gauges and meters, audio
system, cigarette lighter, air c ondition-
ing system, emergency flasher, elec-
tronically controlled automatic transmis-
sion system, power rear view mirrors,
multi- information display, glove box
light, instrument panel lights, instrument
panel light control, power outlet
40. FL P/W 25 A: Power window (for driv-
er)
41. PWR OUTLET NO.1 15 A: Power out-
let (ACC)
42. ECU- ACC 5 A: Audio system, power
rear view mirrors, multi- information dis-
play, shift lock system, multiplex com-
munication system
43. SRS- ACC 10 A: SRS airbag system
44. MIR HTR 10 A: Outside rear view mir-
ror defoggers, engine control system
45. PWR OUTLET NO.2 15 A: Power out-
let (IG)
46. GAUGE NO.2 10 A: Back- up lights
47. OBD- II 7.5 A: On- board diagnosis sys-
tem 48. STOP 15 A:
Stop lights, high mounted
stoplight, anti- lock brake system, shift
lock system, cruise control system, ve-
hicle skid control system, engine con-
trol system
49. DOME 7.5 A: Interior light, front per-
sonal lights, door courtesy lights, igni-
tion switch light, vanity lights, garage
door opener, open door warning light,
illuminated entry system, rear pers onal
lights, automatic light control system,
trunk light, wireless remote control sys-
tem, multiplex communication system
50. OPNER 5 A: No circuit
51. RL P/W 20 A: Power window (for rear
left passenger)
52. RR P/W 20 A: Power window (for rear
right passenger)
53. WIP 25 A: Windshield wipers and
washer
54. ECU- IG NO.2 10 A: Anti- lock brake
system, cruise control system, multi- in-
formation display, theft deterrent sys-
tem, vehicle skid control system, me-
ters, multiplex communication system
55. CIG 15 A: Cigarette lighter
56. DOOR NO.1 25 A: Theft deterrent sys-
tem, trunk opener, multiplex commu-
nication system 57. SUN ROOF 30 A:
Electric moon roof
Fuses (type B)
58. AM1 40 A: Multiport fuel injection sys-
tem/sequential multiport fuel injection
system
59. HTR 50 A: Air conditioning system
60. CDS 30 A: Electric cooling fans
61. RDI 30 A: Electric cooling fans
62. MAIN 40 A: Starter system
63. DEF 40 A: Rear window defogger,
noise filter
64. PWR SEAT 30 A: Power seats
Fuses (type C)
65. ABS 60 A: Anti- lock brake system,
ABS NO.4º fuse
66. ALT 120 A: HTRº, A/Cº, ABS NO.2º,
ABS NO.3º, RDIº, CDSº, AM1º,
ABSº and ABS NO.4º fuses
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