fluid TOYOTA AVALON 2001 Service User Guide
[x] Cancel search | Manufacturer: TOYOTA, Model Year: 2001, Model line: AVALON, Model: TOYOTA AVALON 2001Pages: 1897, PDF Size: 26.61 MB
Page 307 of 1897
- BODY ELECTRICALTROUBLESHOOTING
BE-3
1607 Author: Date:
2001 AVALON (RM808U)
INTERIOR LIGHT SYSTEM:
This system uses the multiplex communication system, so check diagnosis system of the multiplex commu-
nication system before checking the body control system.
BACK-UP LIGHT SYSTEM:
SymptomSuspect AreaSee page
Back-Up Light does not light up.
1. GAUGE Fuse
2. Ignition Switch
3. Park/Neutral Position Switch
4. Back-up Light Relay (Column Shift)
5. Bulb
6. Wire Harness-
BE-16
DI-199
BE-34
-
-
Back-Up Light remains always ON.
1. Park/Neutral Position Switch
2. Back-up Light Relay (Column Shift)
3. Wire HarnessDI-199
BE-34
-
Only one light does not light up.1. Bulb
2. Wire Harness-
-
STOP LIGHT SYSTEM:
SymptomSuspect AreaSee page
Stop light does not light up.
1. STOP Fuse
2. GAUGE Fuse
3. Stop Light Switch
4. Light Failure Sensor
5. Wire Harness-
-
BE-36
BE-53
-
Only one light always lights up.1. Wire Harness-
Only one light does not light.1. Bulb
2. Wire Harness-
-
WIPER AND WASHER SYSTEM:
SymptomSuspect AreaSee page
Wiper and washers do not operate.
1. IG 1 Relay
2. WIPER Fuse
3. Wiper Switch
4. Wiper Motor
5. Wire Harness-
-
BE-38
BE-38
-
Wipers do not operate in LO or HI.
1. Wiper Switch
2. Wiper Motor
3. Wire HarnessBE-38
BE-38
-
Wipers do not operate in INT.
1. Wiper Fuse
2. Wiper Switch
3. Wiper Motor
4. Wire Harness-
BE-38
BE-38
-
Washer motor does not operate.
1. Washer Switch
2. Washer Motor
3. Wire HarnessBE-38
BE-38
-
Wipers do not operate when washer switch in ON.1. Washer Motor
2. Wire HarnessBE-38
-
Washer fluid does not operate.1. Washer Hose and Nozzle-
In wiper switch HI position, the wiper blade is in contact with
the body.
When the wiper switch is OFF, the wiper blade does not
retract or the retract position is wrong.1. *1Wiper Switch
2. Wire HarnessBE-38
-
*1: Inspect wiper arm and blade set position
Page 309 of 1897
- BODY ELECTRICALTROUBLESHOOTING
BE-5
1609 Author: Date:
2001 AVALON (RM808U) Seat Belt warning light does not light up.
1. Bulb
2. Body Control System
3. Meter Circuit Plate
4. Wire Harness-
DI-615
BE-53
-
Discharge warning light does not light up.
1. AM2 - Fuse
2. Bulb
3. Meter Circuit Plate
4. Wire Harness
5. Generator-
-
BE-53
-
CH-9
Light Failure warning light does not light up.
1. Bulb
2. Light Failure Sensor
3. Bulb Check Relay
4. Wire Harness
5. Taillight System-
BE-53
BE-53
-
BE-2
Brake warning light does not light up.
1. Bulb
2. Parking Brake Switch
3. Brake Fluid Level Warning Switch
4. Bulb Check Relay
5. Meter Circuit Plate
6. Wire Harness-
BE-53
BE-53
BE-53
BE-43
-
SRS Warning light does not light up.
1. AM2 - Fuse
2. Bulb
3. Airbag Sensor Assembly
4. Meter Circuit Plate
5. Wire Harness-
-
RS-62
RS-67
BE-43
Open Door warning light does not light up.
1. DOME Fuse
2. Bulb
3. Door Courtesy Switch
4. Body Control System
5. Meter Circuit Plate
6. Wire Harness-
-
BE-31
DI-615
BE-43
-
Washer Level warning light does not light up.
1. Bulb
2. Washer Fluid Level Warning Switch
3. Meter Circuit Plate
4. Wire Harness-
BE-53
BE-43
-
COMBINATION METER (Indicator Lights):
SymptomSuspect AreaSee page
O/D OFF indicator light does not light up.
1. Bulb
2. O/D OFF Switch
3. ECM
4. Meter Circuit Plate
5. Wire Harness-
DI-203
DI-1
BE-43
-
Cruise Control indicator light does not light up.
1. Bulb
2. Cruise Control ECU
3. Meter Circuit Plate
4. Wire Harness-
DI-549
BE-43
-
High beam indicator light does not light up.
1. Bulb and Taillight
2. Headlight System
3. Meter Circuit Plate
4. Wire Harness-
BE-2
BE-43
-
Turn indicator light does not light up.
1. Bulb
2. Turn Signal and Hazard Warning System
3. Meter Circuit Plate
4. Wire Harness-
BE-2
BE-43
-
Page 370 of 1897
BO2P5-01
BE3367
2 - 2.5 mm
(0.028 - 0.030 in.)0.7 - 0.75 mm(0.079 - 0.098 in.)
- BODYFRONT WIPER AND WASHER
BO-41
1826 Author: Date:
2001 AVALON (RM808U)
ADJUSTMENT
ADJUST WASHER NOZZLE
Using a tool like the one shown in the illustration, change the
direction of the nozzle hole to adjust the point where washer
fluid hits the windshield.
Page 372 of 1897
BO2P4-01
H12132H12133H12807
2 Jet nozzle:
3 Jet nozzle:
ABB
BB
B
B F
GC
E
IJ
H
LK
O
N
M
P
UST RQ D
V
W
BO-40
- BODYFRONT WIPER AND WASHER
1825 Author: Date:
2001 AVALON (RM808U)
INSPECTION
INSPECT FRONT WASHER NOZZLE
While operating the washer, check that both the point where the
washer fluid from the upper nozzles hits the windshield, and the
upsurge area are within the range indicated by the hatched line.
A: 360 mm (14.17 in.)
B: 150 mm (5.91 in.)
C: 370 mm (14.57 in.)
D: 190 mm (7.48 in.)
E: 200 mm (7.87 in.)
F: 220 mm (8.66 in.)
G: 430 mm (16.93 in.)
H: 265 mm (10.43 in.)
I: 165 mm (6.50 in.)
J: 35 mm (1.38 in.)
K: 215 mm (8.46 in.)
L: 180 mm (7.09 in.)
M: 175 mm (6.89 in.)
N: 265 mm (10.43 in.)
O: 195 mm (7.68 in.)
P: 40 mm (1.57 in.)
Q: 230 mm (9.06 in.)
R: 90 mm (3.54 in.)
S: 270 mm (10.63 in.)
T: 545 mm (21.46 in.)
U: 505 mm (19.88 in.)
V: 130 mm (5.12 in.)
W: 350 mm (13.78 in.)
Page 487 of 1897
BR0LP-04
- BRAKEABS ACTUATOR
BR-51
1450 Author: Date:
2001 AVALON (RM808U)
INSTALLATION
Installation is in the reverse order of removal (See page BR-48).
HINT:
After installation, fill the brake reservoir with brake fluid, bleed brake system (See page BR-4).
Check for fluid leaks.
Page 491 of 1897
BR158-01
- BRAKEABS & VSC ACTUATOR
BR-55
1454 Author: Date:
2001 AVALON (RM808U)
INSTALLATION
Installation is in the reverse order of removal (See page BR-54).
HINT:
After installation, fill the brake reservoir with brake fluid, bleed brake system (See page BR-4).
Check for fluid leaks.
Page 495 of 1897
BR152-01
F05420
SST Master
Cylinder
F05422
SST
F05421
SST
BR-24
- BRAKEBRAKE BOOSTER ASSEMBLY
1423 Author: Date:
2001 AVALON (RM808U)
INSTALLATION
1. INSTALL BRAKE BOOSTER
(a) Install the booster and a new gasket.
(b) Install the clevis to the operating rod.
(c) Install and torque the booster installation nuts.
Torque: 13 N´m (130 kgf´cm, 9 ft´lbf)
(d) Install the clevis pin into the clevis and brake pedal, and
install the clip to the clevis pin.
(e) Install the pedal return spring.
2. ADJUST LENGTH OF BOOSTER PUSH ROD
(a) Set the SST on the master cylinder, and lower the pin until
its tip slightly touches the piston.
SST 09737-0001 1
(b) Turn the SST upside down, and set it on the booster.
SST 09737-0001 1
(c) Measure the clearance between the booster push rod
and pin head (SST).
Clearance: 0 mm (0 in.)
(d) Using SST, adjust the booster push rod length until the
push rod lightly touches the pin head.
SST 09737-00020
3. w/ VSC:
INSTALL PRECHARGE PUMP ASSEMBLY (See page
BR-58)
4. INSTALL MASTER CYLINDER (See page BR-20)
5. CONNECT VACUUM HOSE TO BRAKE BOOSTER
6. FILL BRAKE RESERVOIR WITH BRAKE FLUID AND
BLEED BRAKE SYSTEM (See page BR-4)
7. CHECK FOR LEAKS
8. CHECK AND ADJUST BRAKE PEDAL (See page
BR-6)
9. INSTALL NO. 2 HEATER TO REGISTER DUCT, LOWER
LH INSTRUMENT PANEL INSERT AND LOWER NO. 1
INSTRUMENT PANEL (See page BO-87)
10. DO OPERATIONAL CHECK (See page BR-21)
Page 503 of 1897
BR0KV-05
BR-20
- BRAKEBRAKE MASTER CYLINDER
1419 Author: Date:
2001 AVALON (RM808U)
INSTALLATION
Installation is in the reverse order of removal (See page BR-15).
HINT:
Before installation, adjust length of brake booster push rod (See page BR-24).
After installation, fill the brake reservoir with brake fluid, bleed brake system (See page BR-4), and
check for leaks.
Check and adjust brake pedal (See page BR-6).
Page 505 of 1897
BR0KR-02
F09713SST
F09714
- BRAKEBRAKE MASTER CYLINDER
BR-15
1414 Author: Date:
2001 AVALON (RM808U)
REMOVAL
1. REMOVE AIR CLEANER COVER WITH AIR CLEANER
HOSE
2. TAKE OUT FLUID WITH SYRINGE
NOTICE:
Do not let brake fluid remain on a painted surface. Wash it
off immediately.
3. DISCONNECT LEVEL WARNING SWITCH CONNEC-
TOR
4. w/ VSC:
DISCONNECT RESERVOIR HOSE
5. DISCONNECT BRAKE LINES
(a) w/o VSC:
Using SST, disconnect the 4 brake lines from the master
cylinder and 2-way.
SST 09023-00100
Torque: 15 N´m (155 kgf´cm, 11 ft´lbf)
(b) w/ VSC:
Using SST, disconnect the 5 brake lines from the master
cylinder and 3-way.
SST 09023-00100
Torque: 15 N´m (155 kgf´cm, 11 ft´lbf)
6. REMOVE MASTER CYLINDER
Remove the 2 mounting nuts, and pull out the 2 or 3-way, mas-
ter cylinder and gasket.
Torque: 13 N´m (130 kgf´cm, 9 ft´lbf)
Page 506 of 1897
BR14Z-01
F09707
F09708
F09709
R00699
BR-4
- BRAKEBRAKE FLUID
1403 Author: Date:
2001 AVALON (RM808U)
BRAKE FLUID
BLEEDING
HINT:
If any work is done on the brake system or if air in the brake lines
is suspected, bleed the air from the system.
NOTICE:
Do not let brake fluid remain on a painted surface. Wash it
off immediately.
1. FILL BRAKE RESERVOIR WITH BRAKE FLUID
Check the fluid level in the reservoir after bleeding each wheel.
Add fluid, if necessary.
Fluid: SAE J1703 or FMVSS No. 116 DOT3
2. BLEED MASTER CYLINDER
HINT:
If the master cylinder has been disassembled or if the reservoir
becomes empty, bleed the air from the master cylinder.
(a) Disconnect the brake lines from the master cylinder.
SST 09023-00100
(b) Slowly depress the brake pedal and hold it.
(c) Block off the outlet plugs with your fingers, and release
the brake pedal.
(d) Repeat (b) and (c) 3 or 4 times.
3. CONNECT VINYL TUBE TO BRAKE CALIPER BLEED-
ER PLUG
Insert other end of the tube in a half-full container of brake fluid.
NOTICE:
Bleed air of the rear brake first. If front brake is bled first,
rear brake air cannot be bled.
4. BLEED BRAKE LINE
(a) Slowly depress the brake pedal several times.