engine TOYOTA AVALON 2001 Service Owner's Manual
[x] Cancel search | Manufacturer: TOYOTA, Model Year: 2001, Model line: AVALON, Model: TOYOTA AVALON 2001Pages: 1897, PDF Size: 26.61 MB
Page 99 of 1897
D07235
Q00075
Q10028
Q06478
Q10286
AX-36
- AUTOMATIC TRANSAXLEAUTOMATIC TRANSAXLE UNIT
1326 Author: Date:
2001 AVALON (RM808U)
7. DISCONNECT GROUND CABLE
8. SEPARATE WIRE HARNESS FROM AUTOMATIC
TRANSAXLE
Remove the bolt and separate the wire harness.
9. DISCONNECT DIRECT CLUTCH SPEED SENSOR
CONNECTOR
10. DISCONNECT PARK/NEUTRAL POSITION SWITCH
CONNECTOR
11. DISCONNECT SOLENOID CONNECTOR
12. DISCONNECT SHIFT CONTROL CABLE
(a) Remove the nut and disconnect the shift control cable
from the control shaft lever.
Torque: 15 N´m (150 kgf´cm, 11 ft´lbf)
(b) Remove the clip and disconnect the shift control cable
from the bracket.
13. REMOVE 2 ENGINE MOUNTING ABSORBER BOLTS
Torque: 48 N´m (490 kgf´cm, 35 ft´lbf)
14. REMOVE 2 FRONT SIDE ENGINE MOUNTING BOLTS
Torque: 44 N´m (440 kgf´cm, 32 ft´lbf)
15. REMOVE STARTER AND SHIFT CONTROL CABLE
CLAMP
(a) Disconnect the connector.
(b) Remove the nut and disconnect the terminal.
(c) Remove the 2 bolts, starter and shift control cable clamp.
Torque: 39 N´m (400 kgf´cm, 29 ft´lbf)
Page 100 of 1897
Q06530
Q10038
D07216
Q10037
- AUTOMATIC TRANSAXLEAUTOMATIC TRANSAXLE UNIT
AX-37
1327 Author: Date:
2001 AVALON (RM808U)
16. REMOVE EXHAUST MANIFOLD BRACKET MOUNT-
ING BOLT
Torque: 34 N´m (350 kgf´cm, 25 ft´lbf)
17. REMOVE 5 TRANSAXLE-TO-ENGINE BOLTS AND
DISCONNECT GROUND TERMINAL
Torque: 66 N´m (670 kgf´cm, 48 ft´lbf)
18. RAISE AND SUPPORT VEHICLE SECURELY
19. REMOVE LH AND RH FRONT WHEELS
Torque: 103 N´m (1,050 kgf´cm, 76 ft´lbf)
20. REMOVE DIFFERENTIAL FLUID DRAIN PLUG AND
GASKET
Torque: 49 N´m (500 kgf´cm, 36 ft´lbf)
HINT:
At the time of installation, please refer to the following item.
Replace the used gasket with a new gasket.
21. DRAIN DIFFERENTIAL FLUID
22. REMOVE LH AND RH FRONT DRIVE SHAFTS (See
page SA-16)
23. REMOVE ENGINE UNDER COVER
(a) Remove the 6 screws and turn over the front side of the
LH and RH fender liners.
(b) Remove the 2 screws and turn over the rear side of LH
and RH fender liners.
(c) Remove the engine under cover.
Page 101 of 1897
D04375
Q00235
Q10027
Q10071
Q10034
AX-38
- AUTOMATIC TRANSAXLEAUTOMATIC TRANSAXLE UNIT
1328 Author: Date:
2001 AVALON (RM808U)
(d) Remove the 5 bolts and center engine under cover.
24. REMOVE EXHAUST FRONT PIPE (See page EM-1 10)
25. REMOVE FRONT SIDE ENGINE MOUNTING INSULA-
TOR BOLT
Torque: 44 N´m (440 kgf´cm, 32 ft´lbf)
26. DISCONNECT OIL COOLER HOSE
Loosen the 2 clip and disconnect the 2 oil cooler hoses.
27. REMOVE REAR SIDE ENGINE MOUNTING NUT
(a) Remove the 2 grommets.
(b) Remove the 4 nuts.
Torque: 66 N´m (670 kgf´cm, 48 ft´lbf)
28. REMOVE LEFT SIDE TRANSAXLE MOUNTING NUT
(a) Remove the 2 grommets.
(b) Remove the 2 nuts.
Torque: 80 N´m (820 kgf´cm, 59 ft´lbf)
29. REMOVE FRONT STABILIZER BAR
(a) Remove the 4 bolts, LH and RH stabilizer bar brackets
and bushings.
Torque: 19 N´m (195 kgf´cm, 14 ft´lbf)
(b) Remove the front stabilizer bar (See page SA-41).
Page 102 of 1897
D02910
P19478
Engine
Hanger
Q06479
- AUTOMATIC TRANSAXLEAUTOMATIC TRANSAXLE UNIT
AX-39
1329 Author: Date:
2001 AVALON (RM808U)
30. TIE STEERING GEAR ASSEMBLY WITH CODE OR
EQUIVALENT TO SUSPEND ASSEMBLY SECURELY,
AS SHOWN
31. REMOVE 2 STEERING GEAR ASSEMBLY MOUNTING
BOLTS
Torque: 181 N´m (1,850 kgf´cm, 134 ft´lbf)
32. ATTACH ENGINE SLING DEVICE TO ENGINE HANG-
ERS
(a) Install the No.2 engine hangers in the correct direction.
Part No.:
No.2 engine hanger: 12282-20020
Bolt: 91621-60822
Torque: 20 N´m (200 kgf´cm, 14 ft´lbf)
(b) Attach the engine chain hoist to the engine hangers.
CAUTION:
Do not attempt to hang the engine by hooking the chain to
any other part.
33. REMOVE FRONT FRAME ASSEMBLY
(a) Remove the 2 bolts and PS reservoir pipe mounting
brackets.
Torque: 10 N´m (100 kgf´cm, 7 ft´lbf)
Page 104 of 1897
Z14284
Left and lower
- AUTOMATIC TRANSAXLEAUTOMATIC TRANSAXLE UNIT
AX-41
1331 Author: Date:
2001 AVALON (RM808U)
37. REMOVE 3 LOWER TRANSAXLE- TO- ENGINE
BOLTS
Torque: 48 N´m (490 kgf´cm, 35 ft´lbf)
38. REMOVE TRANSAXLE ASSEMBLY
Separate the transaxle from the engine, and lower the trans-
axle.
Page 113 of 1897
F00693
With the brake pedal depressed,
shift while holding the shift lever
knob button in. (The ignition switch
must be in ON position.)
Shift normally Shift while holding the shift
lever knob button in.
AX0KF-01
AX-32
- AUTOMATIC TRANSAXLEFLOOR SHIFT ASSEMBLY
1322 Author: Date:
2001 AVALON (RM808U)
INSTALLATION
Installation is in the reverse order of removal (See page
AX-22).
HINT:
After installation, inspect shift lever operation.
When shifting it to each position, make sure that the shift-
ing lever moves smoothly, can be moderately operated
and the position indicator displays correctly.
Positions which can be operated without pressing
the shift lever knob button
R " N " D, L " 2 " D " N
Positions which can be operated only with pressing
the shift lever knob button
2 " L, N " R " P
Positions which can be operated only with pressing
the shift lever knob button, ignition switch ON and
brake pedal depressed
P " R
When starting the engine, make sure that the vehicle
moves forward when shifting from N to D position, and
moves rearward when shifting to R position.
Page 126 of 1897
F00693
With the brake pedal depressed,
shift while holding the shift lever
knob button in. (The ignition switch
must be in ON position.)
Shift normally Shift while holding the shift
lever knob button in.
AX0KF-01
AX-32
- AUTOMATIC TRANSAXLEFLOOR SHIFT ASSEMBLY
1322 Author: Date:
2001 AVALON (RM808U)
INSTALLATION
Installation is in the reverse order of removal (See page
AX-22).
HINT:
After installation, inspect shift lever operation.
When shifting it to each position, make sure that the shift-
ing lever moves smoothly, can be moderately operated
and the position indicator displays correctly.
Positions which can be operated without pressing
the shift lever knob button
R " N " D, L " 2 " D " N
Positions which can be operated only with pressing
the shift lever knob button
2 " L, N " R " P
Positions which can be operated only with pressing
the shift lever knob button, ignition switch ON and
brake pedal depressed
P " R
When starting the engine, make sure that the vehicle
moves forward when shifting from N to D position, and
moves rearward when shifting to R position.
Page 133 of 1897
Q00229
AX0CJ-02
Q06496
Q05727
Q04617
Q04687
AX-4
- AUTOMATIC TRANSAXLEPARK/NEUTRAL POSITION (PNP) SWITCH
1294 Author: Date:
2001 AVALON (RM808U)
PARK/NEUTRAL POSITION (PNP)
SWITCH
ON-VEHICLE REPAIR
1. REMOVE ENGINE UNDER COVER
2. DISCONNECT PARK/NEUTRAL POSITION SWITCH
CONNECTOR
3. REMOVE PARK/NEUTRAL POSITION SWITCH
(a) Remove the clip from the shift control cable.
(b) Remove the nut and disconnect the control cable.
(c) Remove the nut, washer and transaxle control shaft lever.
(d) Using a screwdriver, pry off the lock plate.
(e) Remove the nut and lock plate.
(f) Remove the 2 bolts and pull out the park/neutral position
switch.
4. INSTALL AND ADJUST PARK/NEUTRAL POSITION
SWITCH
(a) Install the park/neutral position switch with the 2 bolts.
Torque: 5.4 N´m (55 kgf´cm, 48 in.´lbf)
(b) Install a new lock plate and nut.
Torque: 6.9 N´m (70 kgf´cm, 61 in.´lbf)
(c) Bend the claws on the lock plate to stake the nut.
(d) Install the transaxle control shaft lever and washer.
(e) Install and torque the nut.
Torque: 15 N´m (150 kgf´cm, 11 ft´lbf)
Page 134 of 1897
Q06496
- AUTOMATIC TRANSAXLEPARK/NEUTRAL POSITION (PNP) SWITCH
AX-5
1295 Author: Date:
2001 AVALON (RM808U)
(f) Install the control cable and nut.
Torque: 15 N´m (150 kgf´cm, 11 ft´lbf)
(g) Install the clip to the shift control cable.
5. CONNECT PARK/NEUTRAL POSITION SWITCH CON-
NECTOR
6. CHECK PARK/NEUTRAL POSITION SWITCH OPERA-
TION
Check that the engine can be started with the shift lever only in
the N or P position, but not in other positions.
If not as started above, carry out the adjustment procedure
(See page DI-160).
7. TEST DRIVE VEHICLE
8. INSTALL ENGINE UNDER COVER
Page 142 of 1897
Q09982
AX03R-05
D07234
Q00270
Q057310.8 - 1.5 mm (0.031-0.059 in.)200 mm
(7.87 in.)
Q00270
AX-12
- AUTOMATIC TRANSAXLETHROTTLE CABLE
1302 Author: Date:
2001 AVALON (RM808U)
THROTTLE CABLE
ON-VEHICLE REPAIR
1. REMOVE BATTERY
2. REMOVE CRUISE CONTROL ACTUATOR
(a) Remove the 3 bolts and cruise control actuator.
(b) Disconnect the connector.
3. DISCONNECT THROTTLE CABLE FROM ENGINE
Disconnect the cable from the throttle linkage.
4. REMOVE PARK/NEUTRAL POSITION SWITCH
(See page AX-4)
5. REMOVE VALVE BODY
(See page AX-6)
6. REMOVE THROTTLE CABLE
(a) Remove the bolt and retaining plate.
(b) Pull out the cable from the transaxle case.
7. INSTALL THROTTLE CABLE
If the throttle cable is new, do the following operations (a) - (b).
(a) Bend the cable so there is a radius of about 200 mm (7.87
in.).
(b) Pull the inner cable lightly until slight resistance is felt, and
hold it there.
(c) Stake the stopper, 0.8-1.5 mm (0.031-0.059 in.) from the
end of outer cable.
(d) Install a new O-ring to the throttle calbe.
(e) Make sure to push it in all the way.
(f) Install the retaining plate and bolt.
Torque: 5.4 N´m (55 kgf´cm, 48 in.´lbf)
8. INSTALL VALVE BODY (See page AX-6)