sensor TOYOTA AVALON 2001 Service Repair Manual
[x] Cancel search | Manufacturer: TOYOTA, Model Year: 2001, Model line: AVALON, Model: TOYOTA AVALON 2001Pages: 1897, PDF Size: 26.61 MB
Page 1818 of 1897
F08849
Column shift:
50 (510, 37)
8.8 (90, 78 in.´lbf)
Torx ScrewSteering Wheel Pad
Steering Wheel Lower
No. 2 Cover
Combination Switch
(w/ Spiral cable)
Column Upper Cover
Column Lower CoverSteering Wheel Lower
No. 2 Cover Steering Wheel
Steering Column
Assembly
Clamp
Intermediate Shaft
Sub-assembly
25 (260, 19)
35 (360, 26)
N´m (kgf´cm, ft´lbf) : Specified torqueTorx Screw
Lower Instrument Finish
Panel Assembly
Return Spring
No. 2 Column Hole
Cover Sub-assembly
Universal Joint Assembly No. 2 Column Lower CoverSteering
Angle Sensor
Lower No. 1 Instrument
Panel Sub-assembly
Lower LH Instrument Panel
Insert Sub-assembly
No. 2 Heater to Register Duct
Air Cleaner Assembly
with Air Cleaner Hose
Steering Angle
Sensor Adapter Speed Control Main
Switch Assembly
Transmission Control
Cable
w/ VSC:
w/ VSC:
Hood Lock Release Lever
35 (360, 26)
35 (360, 26)
8.8 (90, 78 in.´lbf)
SR-10
- STEERINGTILT STEERING COLUMN
1473 Author: Date:
2001 AVALON (RM808U)
Page 1824 of 1897
SR0Z8-02
F08848
Guide
Projection
F08831
Matchmarks
F08834
SR-22
- STEERINGTILT STEERING COLUMN
1485 Author: Date:
2001 AVALON (RM808U)
INSTALLATION
1. INSTALL SPEED CONTROL MAIN SWITCH AS-
SEMBLY TO STEERING WHEEL
Install the speed control main switch assembly with the 2
screws to the steering wheel.
2. w/ VSC:
INSTALL STEERING ANGLE SENSOR ADAPTER AND
STEERING ANGLE SENSOR
(a) Fit a projection of the steering angle sensor adapter into
a hole in the steering column shaft.
(b) Set a projection of the steering angle sensor in the guide
of the steering column and fix the steering angle sensor.
3. INSTALL UNIVERSAL JOINT ASSEMBLY
(a) Align the matchmarks on the universal joint assembly and
main shaft assembly.
(b) Install the bolt.
Torque: 35 N´m (360 kgf´cm, 26 ft´lbf)
4. INSTALL NO. 2 COLUMN HOLE COVER SUB- AS-
SEMBLY AND INTERMEDIATE SHAFT SUB- AS-
SEMBLY
(a) Install the No. 2 column hole cover sub-assembly.
(b) Temporarily install the intermediate shaft sub-assembly
with the bolt A.
5. INSTALL STEERING COLUMN ASSEMBLY
(a) Install the steering column assembly with the 4 nuts.
Torque: 25 N´m (260 kgf´cm, 19 ft´lbf)
(b) Connect the connectors.
(c) Install the nut and return spring.
6. Column shift:
CONNECT TRANSMISSION CONTROL CABLE
(a) Connect the transmission control cable to the cable
bracket of the column tube.
(b) Connect the transmission control cable to the shift lever
housing.
Page 1826 of 1897
F03856Marks
F08828
Torx ScrewScrew Case
SR-24
- STEERINGTILT STEERING COLUMN
1487 Author: Date:
2001 AVALON (RM808U)
15. INSTALL LOWER NO. 1 INSTRUMENT PANEL SUB-
ASSEMBLY
(a) Connect the connectors and install the lower No. 1 instru-
ment panel sub-assembly.
(b) Install the 2 screws.
(c) Connect the hood lock release lever with the 2 screws.
16. CENTER SPIRAL CABLE
(a) Check that the front wheels are facing straight ahead.
(b) Turn the spiral cable counterclockwise by hand until it be-
comes harder to turn.
(c) Then rotate the spiral cable clockwise about 2.5 turns to
align the marks.
HINT:
The spiral cable will rotate about 2.5 turns to either left or right
of the center.
17. INSTALL STEERING WHEEL
(a) Align the matchmarks on the steering wheel and main
shaft assembly.
(b) Install the steering wheel set nut.
Torque: 50 N´m (510 kgf´cm, 37 ft´lbf)
(c) Connect the connector.
18. INSTALL STEERING WHEEL PAD
NOTICE:
Never use airbag parts from another vehicle. When
replacing parts, replace with new ones.
Make sure the wheel pad is installed to the specified
torque.
If the wheel pad has been dropped, or there are
cracks, dents or other defects on the case or connec-
tor, replace the wheel pad with a new one.
When installing the wheel pad, take care that the wir-
ings do not interfere with other parts and are not
pinched between other parts.
(a) Connect the airbag connector.
(b) Install the steering wheel pad after confirming that the cir-
cumference groove of the torx screws is caught on the
screw case.
(c) Using a torx socket wrench, install the 2 screws.
Torque: 8.8 N´m (90 kgf´cm, 78 in.´lbf)
(d) Install the 2 steering wheel lower No. 2 covers.
19. CHECK STEERING WHEEL CENTER POINT
20. w/ VSC:
PERFORM STEERING ANGLE SENSOR ZERO POINT
CALIBRATION (See page DI-252)
Page 1831 of 1897
F08829
A
MatchmarksB
F08850
Shift Lever Housing
Cable Bracket
F08834
F08831
Matchmarks
SR-14
- STEERINGTILT STEERING COLUMN
1477 Author: Date:
2001 AVALON (RM808U)
(b) Place matchmarks on the intermediate shaft sub-assem-
bly and control valve shaft.
(c) Loosen the bolt A and remove the bolt B, then disconnect
the intermediate shaft sub-assembly.
12. Column shift:
DISCONNECT TRANSMISSION CONTROL CABLE
(a) Using a screwdriver, disconnect the transmission control
cable from the shift lever housing.
(b) Using a offset wrench (23mm), disconnect the transmis-
sion control cable from the cable bracket of the column
tube.
13. REMOVE STEERING COLUMN ASSEMBLY
(a) Remove the nut and return spring.
(b) Disconnect the connectors.
(c) Remove the 4 nuts and steering column assembly.
14. REMOVE INTERMEDIATE SHAFT SUB-ASSEMBLY
AND NO. 2 COLUMN HOLE COVER SUB-ASSEMBLY
(a) Remove the bolt A and remove the intermediate shaft
sub-assembly .
(b) Remove the No. 2 column hole cover sub-assembly.
15. REMOVE UNIVERSAL JOINT ASSEMBLY
(a) Place matchmarks on the universal joint assembly and
main shaft assembly.
(b) Remove the bolt and universal joint assembly.
16. w/ VSC:
REMOVE STEERING ANGLE SENSOR AND STEER-
ING ANGLE SENSOR ADAPTER
Page 1833 of 1897
SA0VR-02
F04047Non-reusable part
N´m (kgf´cm, ft´lbf) : Specified torque
Shock Absorber
Drive Shaft
Hub BoltTie Rod End
ABS Speed Sensor
Brake Caliper
Cotter Pin
Lower Suspension Arm
Cotter Pin Bearing Snap Ring Dust Deflector Cotter Pin
Lock Cap
Disc
Axle Hub Lower Ball JointDust Cover Steering Knuckle
211 (2,150, 156)
107 (1,090, 79)
49 (500, 36)
8.0 (82, 71 in.´lbf)
294 (3,000, 217)
127 (1,300, 94)
123 (1,250, 90)
8.3 (85, 74 in.´lbf)
SA-8
- SUSPENSION AND AXLEFRONT AXLE HUB
1342 Author: Date:
2001 AVALON (RM808U)
FRONT AXLE HUB
COMPONENTS
Page 1835 of 1897
SA0VV-03
- SUSPENSION AND AXLEFRONT AXLE HUB
SA-13
1347 Author: Date:
2001 AVALON (RM808U)
INSTALLATION
Installation is in the reverse order of removal (See page SA-9).
HINT:
After installation, check the ABS speed sensor signal (See page DI-212 or DI-252) and front wheel align-
ment (See page SA-4).
NOTICE:
w/ VSC:
After installation, perform the steering angle sensor zero point calibration (See page DI-252).
Page 1836 of 1897
SA0VU-02
R00792
SST
R08860
SST
SST
R08861
SST
SST
SA-12
- SUSPENSION AND AXLEFRONT AXLE HUB
1346 Author: Date:
2001 AVALON (RM808U)
REASSEMBLY
1. INSTALL BEARING
(a) Using SST and a press, install a new bearing to the steer-
ing knuckle.
SST 09608-32010
(b) Using snap ring pliers, install a new snap ring.
2. INSTALL DUST COVER
Using a torx wrench (T30), install the dust cover with the 4 bolts.
Torque: 8.3 N´m (85 kgf´cm, 74 in.´lbf)
3. INSTALL FRONT AXLE HUB
Using SST and a press, install the axle hub.
SST 09310-35010, 09608-32010
4. INSTALL LOWER BALL JOINT
(a) Install the lower ball joint and nut.
Torque: 123 N´m (1,250 kgf´cm, 90 ft´lbf)
(b) Install a new cotter pin.
If the holes for the cotter pin are not aligned, tighten the nut fur-
ther up to 60°.
5. INSTALL DUST DEFLECTOR
Using SST and a hammer, install a new dust deflector.
SST 09316-6001 1 (09316-00011, 09316-00041),
09608-32010
HINT:
Align the hole for the ABS speed sensor in the dust deflector
with the one in the steering knuckle.
Page 1837 of 1897
SA0VS-02
W03084
W03093
W03139
- SUSPENSION AND AXLEFRONT AXLE HUB
SA-9
1343 Author: Date:
2001 AVALON (RM808U)
REMOVAL
1. REMOVE FRONT WHEEL
Torque: 103 N´m (1,050 kgf´cm, 76 ft´lbf)
2. CHECK BEARING BACKLASH AND AXLE HUB DEVI-
ATION
(a) Remove the 2 bolts, brake caliper and disc.
(b) Support the brake caliper securely.
(c) Using a dial indicator, check the backlash near the center
of the axle hub.
Maximum: 0.05 mm (0.0020 in.)
If the backlash exceeds the maximum, replace the bearing.
(d) Using a dial indicator, check the deviation at the surface
of the axle hub outside the hub bolt.
Maximum: 0.05 mm (0.0020 in.)
If the deviation exceeds the maximum, replace the axle hub.
(e) Install the disc, brake caliper and 2 bolts.
Torque: 107 N´m (1,090 kgf´cm, 79 ft´lbf)
3. REMOVE DRIVE SHAFT LOCK NUT
(a) Remove the cotter pin and lock cap.
(b) While applying the brakes, remove the nut.
Torque: 294 N´m (3,000 kgf´cm, 217 ft´lbf)
(c) Remove the 2 bolts, brake caliper and disc.
(d) Support the brake caliper securely.
4. DISCONNECT ABS SPEED SENSOR AND WIRE HAR-
NESS CLAMP
Remove the bolt and disconnect the ABS speed sensor and
wire harness clamp.
Torque: 8.0 N´m (82 kgf´cm, 71 in.´lbf)
5. LOOSEN 2 NUTS ON LOWER SIDE OF SHOCK AB-
SORBER
HINT:
Do not remove the bolts.
Torque: 211 N´m (2,150 kgf´cm, 156 ft´lbf)
HINT:
At the this time of installation, coat the nut's thread with engine
oil.
Page 1838 of 1897
W03094
SST
F02207
SA-10
- SUSPENSION AND AXLEFRONT AXLE HUB
1344 Author: Date:
2001 AVALON (RM808U)
6. DISCONNECT TIE ROD END FROM STEERING
KNUCKLE
(a) Remove the cotter pin and nut.
Torque: 49 N´m (500 kgf´cm, 36 ft´lbf)
(b) Using SST, disconnect the tie rod end from the steering
knuckle.
SST 09610-20012
7. DISCONNECT LOWER BALL JOINT FROM LOWER
SUSPENSION ARM
Remove the 2 nuts and bolt.
Torque: 127 N´m (1,300 kgf´cm, 94 ft´lbf)
8. REMOVE STEERING KNUCKLE WITH AXLE HUB
(a) Remove the 2 nuts and bolts on the lower side of the
shock absorber.
(b) Remove the steering knuckle with the axle hub.
NOTICE:
Be careful not to damage the boot and ABS speed sensor
rotor.
Page 1842 of 1897
F06452
SA-20
- SUSPENSION AND AXLEFRONT DRIVE SHAFT
1354 Author: Date:
2001 AVALON (RM808U)
8. REMOVE NO. 2 DUST DEFLECTOR
(a) Mount the outboard joint shaft in a soft jaw vise.
(b) Using a screwdriver and hammer, remove the No. 2 dust
deflector.
NOTICE:
Be careful not to damage the ABS speed sensor rotor.