sensor TOYOTA AVALON 2001 Service Repair Manual
[x] Cancel search | Manufacturer: TOYOTA, Model Year: 2001, Model line: AVALON, Model: TOYOTA AVALON 2001Pages: 1897, PDF Size: 26.61 MB
Page 1843 of 1897
SA0W1-03
SA-24
- SUSPENSION AND AXLEFRONT DRIVE SHAFT
1358 Author: Date:
2001 AVALON (RM808U)
INSTALLATION
Installation is in the reverse order of removal (See page SA-16).
HINT:
After installation, check the ABS speed sensor signal (See page DI-212 or DI-252) and front wheel align-
ment (See page SA-4).
NOTICE:
w/ VSC:
After installation, perform the steering angle sensor zero point calibration (See page DI-252).
Page 1847 of 1897
SA0VY-02
FA1535
SST
W03093
W03142
F07389
SA-16
- SUSPENSION AND AXLEFRONT DRIVE SHAFT
1350 Author: Date:
2001 AVALON (RM808U)
REMOVAL
NOTICE:
The hub bearing could be damaged if it is subjected
to the vehicle weight, such as when moving the ve-
hicle with the drive shaft removed.
Therefore, if it is absolutely necessary to place the ve-
hicle weight on the hub bearing, first support it with
SST.
SST 09608-16042 (09608-02021, 09608-02041)
After disconnecting the drive shaft from the axle hub,
work carefully so as not to damage the ABS speed
sensor rotor serration on the drive shaft.
1. REMOVE FRONT WHEEL
Torque: 103 N´m (1,050 kgf´cm, 76 ft´lbf)
2. REMOVE FRONT FENDER APRON SEAL
3. DRAIN ATF
4. REMOVE DRIVE SHAFT LOCK NUT
(a) Remove the cotter pin and lock cap.
(b) While applying brakes, remove the nut.
Torque: 294 N´m (3,000 kgf´cm, 217 ft´lbf)
5. DISCONNECT TIE ROD END FROM STEERING
KNUCKLE (See page SA-9)
6. DISCONNECT LOWER SUSPENSION ARM FROM
LOWER BALL JOINT (See page SA-9)
7. DISCONNECT DRIVE SHAFT FROM AXLE HUB
Using a plastic hammer, disconnect the drive shaft from the axle
hub.
NOTICE:
Be careful not to damage the boot and ABS speed sensor
rotor.
8. LH drive shaft:
REMOVE DRIVE SHAFT
(a) Using a hub nut wrench and hammer handle or an equiva-
lent, remove the drive shaft.
NOTICE:
Be careful not to damage the dust cover and oil seal.
Page 1849 of 1897
SA0VA-02
F06451
N´m (kgf´cm, ft´lbf) : Specified torque
Non-reusable part
Shock Absorber211 (2,150, 156)
8.0 (82, 71 in.´lbf)
ABS Speed Sensor
Brake Caliper
49 (500, 36)
Cotter PinDisc
Cotter Pin
Steering Knuckle with Axle Hub
Lower Ball Joint
123 (1,250, 90)
Cotter Pin
127 (1,300, 94)
Lower Suspension Arm
Dust Deflector
Drive ShaftTie Rod End
Lock Cap
107 (1,090, 79)
294 (3,000, 217)
SA-36
- SUSPENSION AND AXLEFRONT LOWER BALL JOINT
1370 Author: Date:
2001 AVALON (RM808U)
FRONT LOWER BALL JOINT
COMPONENTS
Page 1851 of 1897
SA0VD-03
R08850
R08861SSTSST
- SUSPENSION AND AXLEFRONT LOWER BALL JOINT
SA-39
1373 Author: Date:
2001 AVALON (RM808U)
INSTALLATION
1. INSTALL LOWER BALL JOINT
(a) Install the lower ball joint and nut.
Torque: 123 N´m (1,250 kgf´cm, 90 ft´lbf)
(b) Install a new cotter pin.
If the holes for the cotter pin are not aligned, tighten the nut fur-
ther up to 60°.
2. INSTALL NEW DUST DEFLECTOR
Using SST and a hammer, install a new dust deflector.
SST 09316-6001 1 (09316-00011, 09316-00041),
09608-32010
HINT:
Align the holes for the ABS speed sensor in the dust deflector
and steering knuckle.
3. INSTALL FRONT AXLE HUB (See page SA-13)
4. CHECK ABS SPEED SENSOR SIGNAL (See page
DI-212 or DI-252) AND FRONT WHEEL ALIGNMENT
(See page SA-4)
5. w/ VSC:
PERFORM STEERING ANGLE SENSOR ZERO POINT
CALIBRATION (See page DI-252)
Page 1857 of 1897
SA0UZ-02
F07387
N´m (kgf´cm, ft´lbf)
: Specified torque
Non- reusable part
80 (820, 59)
39 (400, 29)
211 (2,150, 156)
29 (300, 22)
Flexible HoseABS Speed Sensor
Wire Harness
Coil Spring
Shock AbsorberLower Insulator Upper
InsulatorSpring Bumper Spring Upper SeatBearing Suspension Support
Stabilizer Bar Link Shock Absorber
with Coil Spring
49 (500, 36)
- SUSPENSION AND AXLEFRONT SHOCK ABSORBER
SA-25
1359 Author: Date:
2001 AVALON (RM808U)
FRONT SHOCK ABSORBER
COMPONENTS
Page 1861 of 1897
SA0V5-03
- SUSPENSION AND AXLEFRONT SHOCK ABSORBER
SA-31
1365 Author: Date:
2001 AVALON (RM808U)
INSTALLATION
Installation is in the reverse order of removal (See page SA-26).
HINT:
After installation, check the front wheel alignment (See page SA-4).
NOTICE:
w/ VSC:
After installation, perform the steering angle sensor zero point calibration (See page DI-252).
Page 1863 of 1897
SA0V0-02
F07388
To outside SA-26
- SUSPENSION AND AXLEFRONT SHOCK ABSORBER
1360 Author: Date:
2001 AVALON (RM808U)
REMOVAL
1. REMOVE FRONT WHEEL
Torque: 103 N´m (1,050 kgf´cm, 76 ft´lbf)
2. DISCONNECT FLEXIBLE HOSE AND ABS SPEED
SENSOR WIRE HARNESS CLAMP
Remove the bolt and disconnect the flexible hose and ABS
speed sensor wire harness clamp from the shock absorber.
Torque: 29 N´m (300 kgf´cm, 22 ft´lbf)
3. DISCONNECT STABILIZER BAR LINK FROM SHOCK
ABSORBER (See page SA-41)
4. DISCONNECT SHOCK ABSORBER FROM STEERING
KNUCKLE
(a) Remove the 2 nuts and bolts on the lower side of the
shock absorber.
Torque: 211 N´m (2,150 kgf´cm, 156 ft´lbf)
(b) Remove the shock absorber from the steering knuckle.
HINT:
At the time of installation, coat the nut's threads with engine oil.
5. REMOVE SHOCK ABSORBER WITH COIL SPRING
Remove the 3 nuts and shock absorber with the coil spring.
Torque: 80 N´m (820 kgf´cm, 59 ft´lbf)
HINT:
At the time of installation, rotate the suspension support and set
it in the direction, as shown.
Page 1868 of 1897
F02090
Front:
Rear:SA1DP-04
Z03382
Alignment
TesterGauge SA-4
- SUSPENSION AND AXLEFRONT WHEEL ALIGNMENT
1338 Author: Date:
2001 AVALON (RM808U)
FRONT WHEEL ALIGNMENT
INSPECTION
NOTICE:
w/ VSC:
Be sure to perform the steering angle sensor zero point cal-
ibration after adjusting the front wheel alignment (See page
DI-252).
1. MEASURE VEHICLE HEIGHT
Vehicle height:
Front*1 mm (in.)Rear*2 mm (in.)
213 (8.39)266 (10.47)
*1: Front measuring point
Measure the distance from the ground to the center of the front
side lower suspension arm mounting bolt.
*
2: Rear measuring point
Measure the distance from the ground to the center of the front
side strut rod mounting bolt.
NOTICE:
Before inspecting the wheel alignment, adjust the vehicle
height to the specified value.
If the vehicle height is not the specified value, try to adjust it by
pushing down on or lifting the body.
2. INSTALL CAMBER-CASTER-KINGPIN GAUGE OR
POSITION VEHICLE ON WHEEL ALIGNMENT TES-
TER
Follow the specific instructions of the equipment manufacturer.
3. INSPECT CAMBER, CASTER AND STEERING AXIS
INCLINATION
Camber, caster and steering axis inclination:
Camber
Right-left error-0°37' ± 45' (-0.62° ± 0.75°)
45' (0.75°) or less
Caster
Right-left error2°10' ± 45' (2.17° ± 0.75°)
45' (0.75°) or less
Steering axis inclination
Right-left error13°04' ± 45' (13.07° ± 0.75°)
45' (0.75°) or less
If the caster and steering axis inclination are not within the spe-
cified values, after the camber has been correctly adjusted, re-
check the suspension parts for damaged and/or worn out parts.
Page 1869 of 1897
F04031
F04048
1
2
F01195
Bolt
Adjusting
ValueSet Bolt
15'
30'Adjusting Bolt90105-17001 90105-17003 90105-17004 90105-17005
45'
1°00'
1°15'
1°30'121212121 Dot
2 Dots3 Dots
- SUSPENSION AND AXLEFRONT WHEEL ALIGNMENT
SA-5
1339 Author: Date:
2001 AVALON (RM808U)
4. ADJUST CAMBER
NOTICE:
After the camber has been adjusted, inspect the toe-in.
(a) Remove the front wheel and ABS speed sensor clamp.
(b) Remove the 2 nuts on the lower side of the shock absorb-
er.
(c) Coat the threads of the nuts with engine oil.
(d) Temporarily install the 2 nuts.
(e) Adjust the camber by pushing or pulling the lower side of
the shock absorber in the direction in which the camber
adjustment is required.
(f) Tighten the nuts.
Torque: 211 N´m (2,150 kgf´cm, 156 ft´lbf)
(g) Install the ABS speed sensor clamp and front wheel.
Torque: 103 N´m (1,050 kgf´cm, 76 ft´lbf)
(h) Check the camber.
HINT:
Try to adjust the camber to the center of the specified val-
ue.
Adjusting value for the set bolts is 6' - 30' (0.1° - 0.5°).
If the camber is not within the specified value, using the follow-
ing table, estimate how much additional camber adjustment will
be required, and select the camber adjusting bolt.
(i) Do the steps mentioned above again. Between step (b)
and (c), replace 1 or 2 selected bolts.
HINT:
When replacing the 2 bolts, replace 1 bolt for each time.
Page 1872 of 1897
SA0ER-03
F08681
Rear Axle CarrierNo.2 Lower
Suspension Arm
Brake Caliper
Rear Axle Hub Hub Bolt
Strut Rod ABS
Speed Sensor No.1 Lower
Suspension Arm
O-Ring
N´m (kgf´cm, ft´lbf) : Specified torque
Non-reusable part Disc
Reused Nut : 196 (2,000, 145)
New Nut : 255 (2,600, 188)
80 (820, 59)
181 (1,850, 134)
47 (475, 34)
8.0 (82, 71 in.´lbf)
113 (1,150, 83)
SA-44
- SUSPENSION AND AXLEREAR AXLE HUB
1378 Author: Date:
2001 AVALON (RM808U)
REAR AXLE HUB
COMPONENTS