display TOYOTA AVALON 2001 Service Manual Online
[x] Cancel search | Manufacturer: TOYOTA, Model Year: 2001, Model line: AVALON, Model: TOYOTA AVALON 2001Pages: 1897, PDF Size: 26.61 MB
Page 1030 of 1897
DI07B-20
DI-14
- DIAGNOSTICSENGINE
170 Author: Date:
DIAGNOSTIC TROUBLE CODE CHART
HINT:
Parameters listed in the chart may not be exactly the same as your reading due to the type of instrument
or other factors.
If a malfunction code is displayed during the DTC check in check mode, check the circuit for the codes listed
in the table below. For details of each code, turn to the page referred to under the ''See page '' for the respec-
tive ''DTC No.'' in the DTC chart.
SAE CONTROLLED
DTC No.
(See page)Detection ItemTrouble AreaMIL*1Memory
P0100
(DI-23)Mass Air Flow Circuit Malfunc-
tionOpen or short in mass air flow meter circuit
Mass air flow meter
ECM
P0101
(DI-27)Mass Air Flow Circuit Range/
Performance ProblemMass air flow meter
P0110
(DI-28)Intake Air Temp. Circuit Malfunc-
tionOpen or short in intake air temp. sensor circuit
Intake air temp. sensor (built into mass air flow meter)
ECM
P0115
(DI-32)Engine Coolant Temp. Circuit
MalfunctionOpen or short in engine coolant temp. sensor circuit
Engine coolant temp. sensor
ECM
P0116
(DI-36)Engine Coolant Temp. Circuit
Range/Performance ProblemCooling system
Engine coolant temp. sensor
P0120
(DI-38)Throttle/Pedal Position Sensor/
Switch ºAº Circuit MalfunctionOpen or short in throttle position sensor circuit
Throttle position sensor
ECM
P0121
(DI-42)Throttle/Pedal Position Sensor/
Switch ºAº Circuit Range/Perfor-
mance Problem
Throttle position sensor
P0125
(DI-43)Insufficient Coolant Temp. for
Closed Loop Fuel Control
Open or short in A/F sensor (bank 1, 2 sensor 1) circuit
A/F sensor (bank 1, 2 sensor 1)
Air induction system
Fuel pressure
Injector
Gas leakage on exhaust system
ECM
P0128
(DI-48)Thermostat Malfunction
Thermostat
Cooling system
Engine coolant temp. sensor
ECM
P0136
(DI-49)Oxygen Sensor Circuit Malfunc-
tion (Bank 1 Sensor 2)Open or short in heated oxygen sensor circuit
Heated oxygen sensor
P0141
(DI-51)Oxygen Sensor Heater Circuit
Malfunction (Bank 1 Sensor 2)Open or short in heater circuit of heated oxygen sensor
Heated oxygen sensor heater
ECM
Page 1035 of 1897
DI078-07
Vehicle Brought to Workshop
Customer Problem Analysis P. DI-2
Problem Symptom Confirmation
If the engine does not start, perform steps 10 and 12 firstConnect the OBD II scan tool or TOYOTA hand-held tester to DLC3 P. DI-3
If the display indicates a communication fault in the tool, inspect DLC3 P. DI-3
Check DTC and Freezed Frame Data (Precheck)
Record or Print DTC and Freezed Frame Data P. DI-3
Clear DTC and Freezed Frame Data P. DI-3
Visual Inspection
Setting the Check Mode Diagnosis P. DI-3
Symptom Simulation P. IN-20
DTC Chart P. DI-14
Problem Symptoms Table P. DI-22
Circuit Inspection P. DI-23
Adjustment, Repair
DTC Check P. DI-3
Titles insideare titles of pages in
in the bottom portion. See the indicated
pages for detailed explanations.this manual with the page number indicated
Malfunction
occurs.Malfunction does not occur.
Parts Inspection
Check for Intermittent Problems P. DI-3
Identification of Problem
Confirmation Test
End 1
2
3
4
5
6
7
108
9
11
12
13
15 14
16
Normal Malfunction code.
17Basic Inspection P. DI-3
- DIAGNOSTICSENGINE
DI-1
157 Author: Date:
2001 AVALON (RM808U)
ENGINE
HOW TO PROCEED WITH TROUBLESHOOTING
Troubleshoot in accordance with the procedure on the following page.
Page 1039 of 1897
A04550
DLC3
1
234
56
7
8
9
10 11 12 13 1415
16
S05349
- DIAGNOSTICSENGINE
DI-5
161 Author: Date:
2001 AVALON (RM808U)
(b) Check the DLC3.
The vehicle's ECM uses ISO 9141-2 for communication.
The terminal arrangement of DLC3 complies with SAE
J1962 and matches the ISO 9141-2 format.
Terminal No.Connection/Voltage or ResistanceCondition
7Bus Line/Pulse generationDuring transmission
4Chassis Ground e Body Ground/1 W or lessAlways
5Signal Ground e Body Ground/1 W or lessAlways
16Battery Positive e Body Ground/9 - 14 VAlways
HINT:
If your display shows UNABLE TO CONNECT TO VEHICLE
when you have connected the cable of the OBD II scan tool or
TOYOTA hand-held tester to the DLC3, turned the ignition
switch ON and operated the scan tool, there is a problem on the
vehicle side or tool side.
If communication is normal when the tool is connected to
another vehicle, inspect the DLC3 on the original vehicle.
If communication is still not possible when the tool is con-
nected to another vehicle, the problem is probably in the
tool itself, so consult the Service Department listed in the
tool's instruction manual.
2. INSPECT DIAGNOSIS (Normal Mode)
(a) Check the MIL.
(1) The MIL comes on when the ignition switch is turned
ON and the engine is not running.
HINT:
If the MIL does not light up, troubleshoot the combination meter
(See page BE-53).
(2) When the engine started, the MIL should go off. If
the lamp remains on, the diagnosis system has de-
tected a malfunction or abnormality in the system.
(b) Check the DTC.
NOTICE:
If there is no DTC in the normal mode, check the 1st
trip DTC using Continuous Test Results function
(Mode 7 for SAE J1979) or the OBD II scan tool or TOY-
OTA hand-held tester.
Page 1045 of 1897
B04941
- DIAGNOSTICSENGINE
DI-1 1
167 Author: Date:
2001 AVALON (RM808U)
OK
8 Check for spark.
PREPARATION:
(a) Remove the ignition coil from the spark plug.
(b) Remove the spark plug.
(c) Install the spark plug to the ignition coil.
(d) Disconnect the injector connector.
(e) Be sure to ground the screw of the spark plug securely.
CHECK:
Check if spark occurs while the engine is being cranked.
NOTICE:
Do not crash the electrode gap.
To prevent excess fuel being injected from the injec-
tors during this test, don't crank the engine for more
than 5 - 10 seconds at a time.
NG Proceed to page IG-1, and continue to trouble-
shoot.
OK
Proceed to problem symptoms table on page
DI-22.
7. ENGINE OPERATING CONDITION
NOTICE:
The values given below for ºNormal Conditionº are representative values, so a vehicle may still be
normal even if its value varies differ from those listed here. So do not decide whether a part is faulty
or not solely according to the ºNormal Conditionº here.
(a) CARB mandated signals.
TOYOTA hand-held tester displayMeasurement ItemNormal Condition*
FUEL SYS #1
Fuel System Bank 1
OPEN: Air-fuel ratio feedback stopped
CLOSED: Air-fuel ratio feedback operating
Idling after warming up: CLOSED
FUEL SYS #2
Fuel System Bank 2
OPEN: Air-fuel ratio feedback stopped
CLOSED: Air-fuel ratio feedback operating
Idling after warming up: CLOSED
CALC LOADCalculator Load: Current intake air volume as a
proportion of max. intake air volumeIdling: 13.1 - 18.7 %
Racing without load (2,500rpm): 11.7 - 17.3 %
COOLANT TEMPEngine Coolant Temp. Sensor ValueAfter warming up: 80 - 95°C (176 - 203°F)
SHORT FT #1Short-term Fuel Trim Bank 10 ± 20 %
LONG FT #1Long-term Fuel Trim Bank 10 ± 20 %
Page 1046 of 1897
DI-12
- DIAGNOSTICSENGINE
168 Author: Date:
2001 AVALON (RM808U)SHORT FT #2
Short-term Fuel Trim Bank 20 ± 20 %
LONG FT #2Long-term Fuel Trim Bank 20 ± 20 %
ENGINE SPDEngine SpeedIdling: 650 - 750 rpm
VEHICLE SPDVehicle SpeedVehicle stopped: 0 km/h (0 mph)
IGN ADVANCEIgnition Advance: Ignition Timing of Cylinder No.1Idling: BTDC 10 - 25.0°
INTAKE AIRIntake Air Temp. Sensor ValueEquivalent to Ambient Temp.
MAFAir Flow Rate Through Mass Air Flow Meter
Idling: 3.3 - 4.7 gm/sec.
Racing without load (2,500 rpm):
10.4 - 15.4 gm/sec.
THROTTLE POSVoltage Output of Throttle Position Sensor Calcu-
lated as a percentage: 0 V "0 %, 5 V "100 %Throttle valve fully closed: 7 - 11 %
Throttle valve fully open: 65 - 75 %
O2FT B1 S1Oxygen Sensor Fuel Trim Bank 1 Sensor 1
(Same as SHORT FT #1)0 ± 20 %
O2S B1 S2Voltage Output of Oxygen Sensor Bank 1 Sensor
2Driving 50 km/h (31 mph): 0.05 - 0.95 V
O2FT B2 S1Oxygen Sensor Fuel Trim Bank 2 Sensor 1
(Same as SHORT FT #2)0 ± 20 %
A/FS B1 S1Voltage Output of A/F Sensor Bank 1 Sensor 1Idling: 2.8 - 3.8 V
A/FS B2 S1Voltage Output of A/F Sensor Bank 2 Sensor 1Idling: 2.8 - 3.8 V
A/FFT B1 S1A/F Sensor Fuel Trim Bank 1 Sensor 1
(Same as SHORT FT #1)0 ± 20 %
A/FFT B2 S1A/F Sensor Fuel Trim Bank 2 Sensor 1
(Same as SHORT FT #1)0 ± 20 %
*: If no conditions are specifically stated for ºldlingº, it means the shift lever is at N or P position, the A/C switch
is OFF and all accessory switches are OFF.
(b) TOYOTA Enhanced Signals.
TOYOTA hand-held tester displayMeasurement ItemNormal Condition*
MISFIRE RPMEngine RPM for first misfire rangeMisfire 0: 0 rpm
MISFIRE LOADEngine load for first misfire rangeMisfire 0: 0 g/r
INJECTORFuel injection time for cylinder No.1Idling: 1.6 - 2.9 ms
IAC DUTY RATIOIntake Air Control Valve Duty Ratio
Opening ratio rotary solenoid type IAC valveIdling: 27 - 47 %
STARTER SIGStarter SignalCranking: ON
CTP SIGClosed Throttle Position SignalThrottle fully closed: ON
A/C SIGA/C Switch SignalA/C ON: ON
PNP SWPark/Neutral Position Switch SignalP or N position: ON
ELCTRCL LOAD SIGElectrical Load SignalDefogger switch ON: ON
STOP LIGHT SWStop Light Switch SignalStop light switch ON: ON
PS OIL PRESS SWPower Steering Oil Pressure Switch SignalTurn steering wheel: ON
FC IDLFuel Cut Idle: Fuel cut when throttle valve fully
closed, during decelerationFuel cut operating: ON
FC TAUFuel Cut TAU: Fuel cut during very light loadFuel cut operating: ON
CYL#1 - CYL#6Abnormal revolution variation for each cylinder0 %
IGNITIONTotal number of ignition for every 1,000 revolu-
tions0 - 3,000
INTAKE CTRL VSVIntake Air Control Valve VSV SignalVSV operating: ON
A/C CUT SIGA/C Cut SignalA/C S/W OFF: ON
FUEL PUMPFuel Pump SignalIdling: ON
Page 1065 of 1897
DI6LA-01
F07887DLC3Hand-held
Tester
N09214
DLC3
- DIAGNOSTICSENGINE IMMOBILISER SYSTEM
DI-599
755 Author: Date:
2001 AVALON (RM808U)
PRE-CHECK
1. DIAGNOSIS SYSTEM
(a) Description
ECM controls the function of immobiliser on this vehicle.
Data of the immobiliser or DTC can be read form DLC3 of
the vehicle. When a trouble occurs on immobiliser, check
engine warning light does not light up but DTC inspection
is performed.
Therefore when there seems to be a trouble on immobilis-
er, use hand-held tester or SST to check and trouble-
shoot it.
(b) Check the DLC3.
The vehicle's ECM uses ISO 14230 for communication.
The terminal arrangement of DLC3 complies with SAE
J1962 and matches the ISO 14230 format.
Terminal No.Connection / Voltage or ResistanceCondition
7Bus Line / Pulse generationDuring transmission
4Chassis Ground e Body Ground / 1 W or lessAlways
16Battery Positive e Body Ground / 9 ~ 14 VAlways
HINT:
If your display shows ºUNABLE TO CONNECT TO VEHICLEº
when you have connected the cable of the hand-held tester to
DLC3, turned the ignition switch ON and operated the hand-
held tester, there is a problem on the vehicle side or tool side.
If communication is normal when the tool is connected to
another vehicle, inspect DLC3 on the original vehicle.
If communication is still not possible when the tool is con-
nected to another vehicle, the problem is probably in the
tool itself, so consult the Service Department listed in the
tool's instruction manual.
Page 1180 of 1897
AB0119H01298H01299
(-) (+)ONAirbag Sensor Assembly
ACC
IG2
DI-444
- DIAGNOSTICSSUPPLEMENTAL RESTRAINT SYSTEM
600 Author: Date:
2001 AVALON (RM808U)
DTC B1100/31 Airbag Sensor Assembly Malfunction
CIRCUIT DESCRIPTION
The airbag sensor assembly consists of a airbag sensor, safing sensor, drive circuit, diagnosis circuit and
ignition control, etc.
It receives signals from the airbag sensor, judges whether or not the SRS must be activated, and detects
diagnosis system malfunction.
DTC B1100/31 is recorded when occurrence of a malfunction in the airbag sensor assembly is detected.
DTC No.DTC Detecting ConditionTrouble Area
B1100/31Airbag sensor assembly malfunctionAirbag sensor assembly
INSPECTION PROCEDURE
HINT:
When a malfunction code other than code B1100/31 is displayed at the same time, first repair the malfunction
indicated by the malfunction code other than code B1100/31.
1 Prepare for inspection (See step 1 on page DI-475).
2 Check voltage at IG2 and ACC of airbag sensor assembly.
CHECK:
(a) Turn the ignition switch to ON.
(b) Measure the voltage between body ground and each of
terminals IG2 and ACC of the airbag sensor assembly
connector.
OK:
Voltage: 10 - 14 V
NG Check that an abnormality occurs on the battery
and charging system.
OK
DI4D8-02
Page 1211 of 1897
- DIAGNOSTICSSUPPLEMENTAL RESTRAINT SYSTEM
DI-475
631 Author: Date:
2001 AVALON (RM808U)
DTC Normal Source Voltage Drop
CIRCUIT DESCRIPTION
The SRS is equipped with a voltage-increase circuit (DC-DC converter) in the airbag sensor assembly in
case the source voltage drops.
When the battery voltage drops, the voltage-increase circuit (DC-DC converter) functions to increase the
voltage of the SRS to normal voltage.
The diagnosis system malfunction display for this circuit is different from other circuits that is when the SRS
warning light remains lit up and the DTC is a normal code, source voltage drop is indicated.
Malfunction in this circuit is not recorded in the airbag sensor assembly, and the source voltage returns to
normal, the SRS warning light automatically goes off.
DTC No.Diagnosis
(Normal)Source voltage drop
DI1NV-16
Page 1215 of 1897
H12004
Battery10Airbag Sensor Assembly
LA
C63
B-Y 5 12
1F 1A1I
II2
B-Y 5 B-Y
5 AB DLC1
B-Y
56 M7
SRS Warning Light
LG-B
IJ1 4
LG-B
2G 2B
SRS WRN
Engine Room J/BB
FL Block F7
F6 1
1
B FL MAINDriver Side J/B
12
- DIAGNOSTICSSUPPLEMENTAL RESTRAINT SYSTEM
DI-479
635 Author: Date:
2001 AVALON (RM808U)
SRS Warning Light Circuit Malfunction
CIRCUIT DESCRIPTION
The SRS warning light is located on the combination meter.
When the SRS is normal, the SRS warning light lights up for approx. 6 seconds after the ignition switch is
turned from the LOCK position to ACC or ON position, and then turns off automatically.
If there is a malfunction in the SRS, the SRS warning light lights up to inform the driver of the abnormality.
When terminals Tc and E1 of the DLC1 are connected, the DTC is displayed by blinking the SRS warning
light.
WIRING DIAGRAM
DI5RJ-04
Page 1220 of 1897
H12005
Airbag Sensor Assembly
Tc
C6
E1
W-B19
P-B 56
1F 1IDriver Side J/B
LG-R
11 3A
3G3B 413
4
J/B No. 3LG-R 4Tc DLC2
LG-R
J/B No. 4
66
4A
4HLG-R
II2 22
LG-R
DLC1
EB
3Tc DI-484
- DIAGNOSTICSSUPPLEMENTAL RESTRAINT SYSTEM
640 Author: Date:
2001 AVALON (RM808U)
Tc Terminal Circuit
CIRCUIT DESCRIPTION
By connecting terminals Tc and E1 of the DLC1 the airbag sensor assembly is set in the DTC output mode.
The DTCs are displayed by blinking the SRS warning light.
WIRING DIAGRAM
DI1BQ-18