key TOYOTA AVALON 2001 Service Manual Online

SS0G3-06
- SERVICE SPECIFICATIONSBODY
SS-37
153 Author
: Date
:
2001 AVALON (RM808U)
BODY
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
FRONT BUMPER---
Front bumper upper reinforcement x Body1111 58
Front bumper upper reinforcement x Side support5.45548 in.´lbf
Side support x Body1111 58
Front bumper reinforcement x Body131309
Front bumper cover x Body5.45548 in.´lbf
Fog light assembly x Front bumper cover8.38574 in.´lbf
REAR BUMPER---
Rear bumper arm mounting bracket x Body3334025
Rear bumper reinforcement x Rear bumper arm mounting bracket3334025
Rear bumper cover x Body5.45548 in.´lbf
HOOD---
Hood x Hood hinge131309
Hood lock x Body6.97061 in.´lbf
HOOD SUPPORT---
Hood support x Hood1717513
Hood support x Body1717513
FRONT DOOR---
Outside rear view mirror x Door panel7.88069 in.´lbf
Door check x Body2526019
Door glass x Window regulator assembly5.45548 in.´lbf
Window regulator assembly x Door panel5.45548 in.´lbf
Door lock x Door panel Bolt:4.95043 in.´lbf
Door lock x Door panel Nut:5.45548 in.´lbf
Outside handle x Door panel5.45548 in.´lbf
Outside handle x Key cylinder5.45548 in.´lbf
Door hinge x Body2526019
Door hinge x Door panel2526019
REAR DOOR---
Door check x Body2526019
Door glass x Window regulator assembly5.45548 in.´lbf
Window regulator assembly x Door panel5.45548 in.´lbf
Door lock x Door panel5.45548 in.´lbf
Outside handle x Door panel5.45548 in.´lbf
Door hinge x Body2526019
Door hinge x Door panel2526019
LUGGAGE COMPARTMENT DOOR AND HINGE---
Luggage compartment door x Door hinge arm7.88069 in.´lbf
Door lock x Luggage compartment door5.45548 in.´lbf
Door lock striker x Body5.45548 in.´lbf

F09909
Column shift:
Shift Lever


Shift Lever Housing11 (110, 8)

10 (100, 7)
Shift Lock
Control ECU
2.8 (29, 25 in.´lbf)
3.4 (35, 30 in.´lbf)

Shift Lock Switch
Corrugate Tube
No. 2 Steering
Column Ring

Spring
RetainerCompression Spring
Main Shaft
Bushing
Main Shaft Collar
7.5 (75, 65 in.´lbf)



Turn Signal Bracket
Steering Column Upper Tube
Tilt Lever Lock ShaftTilt Lever Tension Spring


9.0 (90, 78 in.´lbf)
Spring Guide
Tilt Spring
No. 2 Tilt Steering Bolt
Tapered-head Bolt Key Interlock Solenoid Key Unlock
Warning SwitchColumn Upper
Bracket
Main Shaft Assembly



Transponder Key Coil
Key Cylinder
Lamp Assembly
Ignition Switch
Transponder Key
Amplifier
N´m (kgf´cm, ft´lbf) : Specified torque

Non-reusable part
Molybdenum disulfide lithium base greaseShift Lock
Solenoid Bracket
No. 2 Tilt
Steering Bolt

Column Tube Assembly
w/ Engine immobiliser system:
w/ Engine immobiliser system:
Key Cylinder
- STEERINGTILT STEERING COLUMN
SR-1 1
1474
2001 AVALON (RM808U)

SR0Z5-01
F08832
Screw Extractor
R11903
F09911
SR-16
- STEERINGTILT STEERING COLUMN
1479 Author
: Date
:
2001 AVALON (RM808U)
DISASSEMBLY
NOTICE:
When using a vise, do not overtighten it.
1. w/ Engine immobiliser system:
REMOVE TRANSPONDER KEY COIL
2. REMOVE KEY CYLINDER LAMP ASSEMBLY
Remove the screw and key cylinder lamp assembly.
3. Column shift:
REMOVE SHIFT LOCK CONTROL ECU
Disconnect the 3 connectors and remove the shift lock control
ECU.
4. REMOVE COLUMN UPPER BRACKET
(a) Using a centering punch, mark the center of the 2 ta-
pered-head bolts.
(b) Using a 3 - 4 mm (0.12 - 0.16 in.) drill, drill into the 2 bolts.
(c) Using a screw extractor, remove the 2 bolts and column
upper bracket.
5. Column shift:
REMOVE SHIFT LEVER HOUSING
(a) Remove the torx screw and shift lock switch.
(b) Remove the 2 torx screws and shift lock solenoid bracket.
(c) Remove the torx screw and shift lever.
(d) Remove the 3 torx screws and shift lever housing.
6. REMOVE TURN SIGNAL BRACKET
(a) Remove the tension spring.
(b) Remove the 2 torx screws and turn signal bracket.

SR0Z6-01
F09913
F09914
SR-18
- STEERINGTILT STEERING COLUMN
1481 Author
: Date
:
2001 AVALON (RM808U)
INSPECTION
1. INSPECT STEERING LOCK OPERATION
Check that the steering lock mechanism operates properly.
2. IF NECESSARY, REPLACE KEY CYLINDER
(a) Place the ignition key at the ACC position.
(b) Push down the stop pin with a screwdriver, and pull out
the key cylinder.
(c) Install a new key cylinder.
HINT:
Make sure the ignition key is at the ACC position.
3. INSPECT IGNITION SWITCH (See page BE-16)
4. IF NECESSARY, REPLACE IGNITION SWITCH
(a) Remove the 2 screws and ignition switch.
(b) Install a new ignition switch with the 2 screws.
5. INSPECT KEY UNLOCK WARNING SWITCH
(See page BE-16)
6. IF NECESSARY, REPLACE KEY UNLOCK WARNING
SWITCH
(a) Slide the key unlock warning switch out of the column up-
per bracket.
(b) Slide a new key unlock warning switch in the column up-
per bracket.
7. INSPECT KEY INTERLOCK SOLENOID
(See page AX-16 and AX-18)
8. IF NECESSARY, REPLACE KEY INTERLOCK SOLE-
NOID
(a) Remove the 2 screws and key interlock solenoid.
(b) Install a new key interlock solenoid with the 2 screws.
9. Column shift:
INSPECT SHIFT LOCK SOLENOID, SHIFT LOCK
SWITCH AND SHIFT LOCK CONTROL ECU
(See page AX-18)
10. Column shift:
IF NECESSARY, REPLACE SHIFT LOCK SOLENOID,
SHIFT LOCK SWITCH AND SHIFT LOCK CONTROL
ECU
11. w/ Engine immobiliser system:
INSPECT TRANSPONDER KEY COIL
(See page BE-181)
12. w/ Engine immobiliser system:
IF NECESSARY, REPLACE TRANSPONDER KEY
COIL

F09915
F09916
- STEERINGTILT STEERING COLUMN
SR-19
1482 Author
: Date
:
2001 AVALON (RM808U)
13. w/ Engine immobiliser system:
IF NECESSARY, REPLACE TRANSPONDER KEY AM-
PLIFIER
(a) Remove the 2 screws and transponder key amplifier.
(b) Install a new transponder key amplifier with the 2 screws.
14. INSPECT BEARING
Check the bearing rotation condition and check for abnormal
noise.
If faulty, replace the steering column upper tube sub-assembly.
15. INSPECT BUSHING
Check the bushing rotation condition and check for abnormal
noise.
If faulty, replace the steering column assembly.

F09918Pin Punch
F09919
F08833
- STEERINGTILT STEERING COLUMN
SR-21
1484 Author
: Date
:
2001 AVALON (RM808U)
(e) Using a punch and a hammer, tap in the No. 2 tilt steering
bolt.
(f) Using a pin punch, stake on 3 places evenly around the
hole as shown in the illustration.
5. INSTALL TURN SIGNAL BRACKET
(a) Install the turn signal bracket with 2 new torx screws.
Torque: 7.5 N´m (75 kgf´cm, 65 in.´lbf)
HINT:
Set the hole of the turn signal bracket and projection of steering
column upper tube.
(b) Install the tension spring.
6. Column shift:
INSTALL SHIFT LEVER HOUSING
(a) Install the shift lever housing with 3 new torx screws.
Torque: 10 N´m (100 kgf´cm, 7 ft´lbf)
(b) Install the shift lever with a new torx screw.
Torque: 11 N´m (110 kgf´cm, 8 ft´lbf)
(c) Install the shift lock solenoid bracket with 2 new torx
screws.
Torque: 3.4 N´m (35 kgf´cm, 30 in.´lbf)
(d) Install the shift lock switch with a new torx screw.
Torque: 2.8 N´m (29 kgf´cm, 25 in.´lbf)
7. INSTALL COLUMN UPPER BRACKET
(a) Install the column upper bracket with 2 new tapered-
head bolts.
(b) Tighten the tapered-head bolts until the bolt heads break
off.
8. Column shift:
INSTALL SHIFT LOCK CONTROL ECU
Install the shift lock control ECU and connect the 3 connectors.
9. INSTALL KEY CYLINDER LAMP ASSEMBLY
Install the key cylinder lamp assembly with screw.
10. w/ Engine immobiliser system:
INSTALL TRANSPONDER KEY COIL