fuel TOYOTA AVALON 2001 Service Repair Manual
[x] Cancel search | Manufacturer: TOYOTA, Model Year: 2001, Model line: AVALON, Model: TOYOTA AVALON 2001Pages: 1897, PDF Size: 26.61 MB
Page 20 of 1897
AC2810
AC0Y9-02
AC2811
N11084
Wrong Okay
HI LO HILO
- AIR CONDITIONINGAIR CONDITIONING SYSTEM
AC-1
1923 Author: Date:
2001 AVALON (RM808U)
AIR CONDITIONING SYSTEM
PRECAUTION
1. DO NOT HANDLE REFRIGERANT IN AN ENCLOSED
AREA OR WEAR EYE PROTECTION
2. ALWAYS WEAR EYE PROTECTION
3. BE CAREFUL NOT TO GET LIQUID REFRIGERANT IN
YOUR EYES OR ON YOUR SKIN
If liquid refrigerant gets in your eyes or on your skin.
(a) Wash the area with lots of cool water.
CAUTION:
Do not rub your eyes or skin.
(b) Apply clean petroleum jelly to the skin.
(c) Go immediately to a physician or hospital for professional
treatment.
4. NEVER HEAT CONTAINER OR EXPOSE IT TO NAKED
FLAME
5. BE CAREFUL NOT TO DROP CONTAINER AND NOT
TO APPLY PHYSICAL SHOCKS TO IT
6. DO NOT OPERATE COMPRESSOR WITHOUT
ENOUGH REFRIGERANT IN REFRIGERATION SYS-
TEM
If there is not enough refrigerant in the refrigerant system oil lu-
brication will be insufficient and compressor burnout may occur,
so that care to avoid this, necessary care should be taken.
7. DO NOT OPEN PRESSURE MANIFOLD VALVE WHILE
COMPRESSOR IS OPERATE
If the high pressure valve is opened, refrigerant flows in the re-
verse direction and could cause the charging cylinder to rup-
ture, so open and close the only low pressure valve.
8. BE CAREFUL NOT TO OVERCHARGE SYSTEM WITH
REFRIGERANT
If refrigerant is overcharged, it causes problems such as insuffi-
cient cooling, poor fuel economy, engine overheating etc.
Page 188 of 1897
27 Noise NOISE PRODUCED BY VIBRATION OR SHOCK WHILE DRIVING
No
Ye s Is speaker properly installed?
Noise is produced from static eletricity accumulating in the vehicle body. With vehicles stationary lightly tap each system.
Is noise produced?Install properly.
Each system faulty. Is speaker properly installed?
No
No Ye s
Ye s
28 Noise NOISE PRODUCED WHEN ENGINE STARTS
NoYe s Whistling noise which becomes high-pitched when
accelerator strongly depressed, disappears shortly
after engine stops.Generator noise.
A/C noise.
Fuel gauge noise.
Horn noise.
Ignition noise.
Turn signal noise.
Washer noise.
Engine coolant temp. gauge noise.
Wiper noise. Whining noise occurs when A/C is operating.
Scratching noise occurs during sudden acceleration, driving on rough
roads or when ignition switch is turned ON.
Clicking sound is heard when horn button is pressed, then
released. Whirring/grating sound is heard when pushed
continuously.
Murmuring sound stops when engine stops.
Tick-tack noise occurs in co-ordination with blinking
offlasher.
Noise occurs during window washer operation.
Scratching noise occurs while engine is running,
and continues a while even after engine stops.
Scraping noise in line with wiper beat.
Other type of noiseYe s
Ye s
Ye s
Ye s
Ye s
Ye s
Ye s
Ye s No
No
No
No
No
No
No
No
- BODY ELECTRICALAUDIO SYSTEM
BE-159
1763 Author: Date:
2001 AVALON (RM808U)
Page 194 of 1897
I12781
: Fuel receiver gauge
: Engine coolant temperature gauge
: Tachometer F
E
T
F
E
T
P
R
N
D
2
L
IlluminationB2 A11
A
No.Wire Connector Side
1
2
3
4
6
7
8
9
10
11
12
13
14
15
16
1
2
3
4
5
6
7
8
9
10
11
12
13 BPark/Neutral position switch (P position)
Park/Neutral position switch (R position)
Park/Neutral position switch (N position)
Park/Neutral position switch (D position)
Park/Neutral position switch (2 position)
Park/Neutral position switch (L position)
O/D main switch
-
Turn signal switch (Right)
Turn signal switch (Left)
Headlight dimmer switch
-
ECU-B Fuse
ECU-IG Fuse
F (PANEL) Fuse
-
Multi-information display meter
- 17
18
19
20
21-
-
Rheostat Light Control Volume
Ground
Ground
22
Theft Deterrent ECU
14
15
16-
-
17
18-
- Combination meter:
A15
A22
A9
A10
A1
A2
A3
A4
A5
A6
A16S
E
2
PROMA20 A12
B3
B4
B5
B6
B8
B9
B11
B12
B13
B14
B10
A7
A21
A19Multi
Information
Display
Fuel level warning
O/D off indicator
Security indicator
Left turn indicator
: Speedometer
S
Hi-beam indicator
A14
Right turn indicatorMulti-information display meter
Multi-information display meter
Multi-information display meter
Multi-information display meter
Multi-information display meter
Multi-information display meter
Multi-information display meter
Multi-information display meter
Multi-information display meter
Multi-information display meter
Multi-information display meter 5
HEAD-LP Fuse BE-44
- BODY ELECTRICALCOMBINATION METER
1648 Author: Date:
2001 AVALON (RM808U)
Page 197 of 1897
C
No.Wire Connector Side
1
2
3
4
6
7
8
9
10
11
12
13
14
15
16ECU-IG No. 2 Fuse
Injector *
1
F (Panel) Fuse
Outside temperature sensor
ECM *
1
ABS ECU
Fuel sender gauge
Fuel sender gauge
Light control volume
RAD No. 1 Fuse Ground
ECU-ACC Fuse
-
Engine coolant temperature sendoer gauge
EFI
Heater control ECU *
117
18
19
20
21Speed control unit
Fuel sender gauge
-
Sender ground
Ground 22Starter Relay
D1
2
3
4
6
7
8
9
10
11
12
13
14
15
16-
Combination meter
-
-
-
- 17
18 -Low oil pressure warning switch *
2
Compressor lock sensor *2
A/C magnet switch
Evaporator temperature sensor *
2
A/C switch *2
A/C indicator *2
-
*1: Hi GradeECM
*2: Lo Grade 5
5Combination meter
Combination meter
Combination meter
Combination meter
Combination meter Combination meter
Combination meter
Combination meter
Combination meter
Combination meter
Combination meter
E
No.Wire Connector Side
1
2
3
4
6
7
8
9
10
11
12
13
14
15
16
17
18
19
205 1
2Compass sensor *1
Compass sensor *1
Compass sensor *1
-
-
-
-
-
-
-
-
-
- Compass sensor *
1
7
Compass sensor *1
- BODY ELECTRICALCOMBINATION METER
BE-47
1651 Author: Date:
2001 AVALON (RM808U)
Page 204 of 1897
I12782
Connector ºGº
Connector ºDºConnector ºFº
Connector ºCº Connector ºEº BE-54
- BODY ELECTRICALCOMBINATION METER
1658 Author: Date:
2001 AVALON (RM808U)
2. INSPECT MULTI INFORMATION DISPLAY CIRCUIT
Disconnect connector ºCº, ºDº, ºEº, ºFº, ºGº from the multi in-
formation display and inspect the connectors on the wire har-
ness side as shown in the table.
Tester connectionConditionSpecified condition
C1 G dIgnition switch OFF or ACCNo voltageC1 - GroundIgnition switch ONBattery positive voltage
C3 - GroundLight control switch TAIL or HEADBattery positive voltage
C4 - C21Outside temperature a + 25 °C (77 °F)Resistance 1.6 - 1.8 kW
C5 G dEngine runningBattery positive voltageC5 - GroundEngine stoppedNo voltage
Ignition switch ON and fuel sender gauge flat UP0.3 - 0.6 V
C8 - C9Ignition switch ON and fuel sender gauge float
DOWN4.9 - 6.9 V
C9 - C19ConstantContinuity
C10 - GroundIgnition switch ON and rheostat ONNo voltage
C10 - GroundIgnition switch ON and rheostat OFF4.5 - 5.5 V
C11 - GroundConstantContinuity
C12 - GroundConstantBattery positive voltage
C13 G dIgnition switch ACC or ONBattery positive voltageC13 - GroundIgnition switch OFFNo voltage
F1 - GroundWindow washer level warning switch ONContinuity
F4 - GroundIgnition switch OFF or ACCNo voltage
F4 - GroundIgnition switch ONBattery positive voltage
G2 - GroundDoor courtesy switch ONContinuity
G3 - GroundConstantBattery positive voltage
G5 - GroundConstantBattery positive voltage
Page 207 of 1897
I13321
A
DC
B
I13324
Fuel Receiver Gauge
Battery Ignition
Switch
Z15787
Battery Ignition Switch
Fuel Receiver
Gauge
Wire Harness Side
Test
Bulb
(3.4 W)
I13319
A
DC
B
I13325
F
1/2
E 32
- BODY ELECTRICALCOMBINATION METER
BE-57
1661 Author: Date:
2001 AVALON (RM808U)
8. INSPECT TACHOMETER RESISTANCE
Measure the resistance between terminals with fixing pointer to
the stopper.
Tester connectionResistance (W)
A - B250
C - D250
If resistance value is not as specified, replace the meter.
9. INSPECT FUEL RECEIVER GAUGE OPERATION
(a) Disconnect the connector from the main sender gauge.
(b) Turn the ignition switch ON, check that the receiver gauge
needle indicates EMPTY.
(c) Connect terminals 2 and 3 on the wire harness side con-
nector through a 3.4 W test bulb.
(d) Turn the ignition switch ON, check that the bulb lights up
and receiver gauge needle moves toward the full side.
HINT:
Because of the silicon oil in the gauge, it will take a short time
for needle to stabilize.
If operation is not as specified, inspect the receiver gauge resis-
tance.
10. INSPECT FUEL RECEIVER GAUGE RESISTANCE
Measure the resistance between terminals with fixing pointer to
the stopper.
Tester connectionResistance (W)
A - B250
C - D250
If resistance value is not as specified, replace the receiver
gauge.
11. INSPECT FUEL SENDER GAUGE RESISTANCE
Measure the resistance between terminals 3 and 2 for each
float position.
Float position mm (in.)Resistance (W)
F: Approx. 91.1 (1.36) ± 3 (0.12)Approx. 2.0 ± 1.0
1/2: Approx. 34.2 (2.06) ± 3 (0.12)Approx. 26.1 ± 3.0
E: Approx. 30.8 (5.31) ± 3 (0.12)Approx. 48.7 ± 1.0
If resistance value is not as specified, replace the sender
gauge.
Page 208 of 1897
Z05730
BatteryIgnition
SwitchWarning Light
21
54 3
Z14203
Engine Coolant Temperature Gauge
Ignition
Switch
BatterySender
Gauge
Z15788
Engine Coolant Temperature Gauge
Ignition
Switch
BatteryTest Bulb
(3.4 W)
Wire Harness Side
1
I13322
A
DC
B BE-58
- BODY ELECTRICALCOMBINATION METER
1662 Author: Date:
2001 AVALON (RM808U)
12. INSPECT FUEL LEVEL WARNING LIGHT
(a) Disconnect the connector from the sender gauge.
(b) Connect terminals 1 and 3 on the wire harness side con-
nector.
(c) Turn the ignition switch ON, check that the warning light
lights up.
If the warning light does not light up, test the bulb or inspect wire
harness.
13. INSPECT ENGINE COOLANT TEMPERATURE RE-
CEIVER GAUGE OPERATION
(a) Disconnect the connector from the sender gauge.
(b) Turn the ignition switch ON, check that the receiver gauge
needle indicates COOL.
(c) Ground terminal on the wire harness side connector
through a 3.4 W test bulb.
(d) Turn the ignition switch ON, check that the bulb lights up
and the receiver gauge needle moves toward the hot
side.
If operation is as specified, replace the sender gauge.
Then recheck the system.
If operation is not as specified, measure the receiver gauge re-
sistance.
14. INSPECT ENGINE COOLANT TEMPERATURE RE-
CEIVER GAUGE RESISTANCE
Measure the resistance between terminals with fixing pointer to
the stopper.
Tester connectionResistance (W)
A - B250
C - D250
If resistance value is not as specified, replace the receiver
gauge.
Page 215 of 1897
I12532
Door Courtesy Switch
Fuel Sender Gauge
Light Failure Sensor Seat Belt Buckle Switch
Engine Coolant Temperature Sender Gauge
Park/Neutral Position Switch Low Oil Pressure Warning Switch
Occupant Detection Sensor
BE-42
- BODY ELECTRICALCOMBINATION METER
1646 Author: Date:
2001 AVALON (RM808U)
Page 308 of 1897
BE-4
- BODY ELECTRICALTROUBLESHOOTING
1608 Author: Date:
2001 AVALON (RM808U)
COMBINATION METER (Meter, Gauges and Illumination):
SymptomSuspect AreaSee page
Tachometer, Fuel Gauge and Engine Coolant Temperature Gauge
do not operate.
1. ECU-B Fuse
2. ECU-IG No. 2 Fuse
3. Meter Circuit Plate
4. Wire Harness
5. Multi Display-
-
BE-43
-
-
Speedometer does not operate.
1. Vehicle Speed Sensor (ABS - ECU)
2. Meter Circuit Plate
3. Wire Harness
4. Multi DisplayBE-53
BE-43
-
-
Tachometer does not operate.
1. EFI - ECU
2. Meter Circuit Plate
3. Wire Harness
4. Multi Display-
BE-43
-
-
Fuel Gauge does not operate or abnormal operation.
1. Fuel Receiver Gauge
2. Fuel Sender Gauge
3. Meter Circuit Plate
4. Wire HarnessBE-53
BE-53
BE-43
-
Engine Coolant Temperature Gauge does not operate or abnormal
operation.
1. Engine Coolant Temperature Receiver Gauge
2. Engine Coolant Temperature Sender Gauge
3. Meter Circuit Plate
4. Wire HarnessBE-53
BE-53
BE-43
-
All illumination lights do not light up.
1. Bulb
2. PANEL Fuse
3. Light Control Rheostat
4. Wire Harness-
-
BE-53
-
Brightness does not change even when rheostat turned.
1. Bulb
2. Rheostat
3. Wire Harness-
-
-
Only one illumination light does not light up.1. Bulb
2. Wire Harness-
-
COMBINATION METER (Warning Lights):
SymptomSuspect AreaSee page
Warning lights do not light up. (Except Discharge, Open Door and
SRS)
1. Bulb
2. GAUGE No. 1 Fuse
3. Meter Circuit Plate
4. Wire Harness-
-
BE-53
-
Low Oil Pressure warning light does not light up.
1. Multi Display
2. Bulb
3. Low Oil Pressure Warning Switch
4. Meter Circuit Plate
5. Wire Harness-
-
BE-53
BE-43
-
Fuel Level warning light does not light up.
1. Multi Display
2. Bulb
3. Fuel Sender Gause
4. Meter Circuit Plate
5. Wire Harness-
-
BE-53
BE-43
-
ABS warning light does not light up.
1. Bulb
2. ABS ECU
3. Wire Harness-
DI-210
-
Page 898 of 1897
A11425
EFI No.1
FL
MainIG Switch
AM2
BatteryEFI Relay
C/OPN Relay
Fuel Pump
ST
RelayStarter Park/ Neutral
Position SwitchECM
FC
Tr
STA
NE (STA Signal)
(NE Signal) MAINMREL
IGSW
ST DI-152
- DIAGNOSTICSENGINE
308 Author: Date:
2001 AVALON (RM808U)
Fuel Pump Control Circuit
CIRCUIT DESCRIPTION
In the diagram below, when the engine is cranked, current flows from terminal ST of the ignition switch to
the starter relay (Marking: ST) coil and also current flows to terminal STA of ECM (STA signal).
When the STA signal and NE signal are input to the ECM, Tr is turned ON, current flows to coil of the circuit
opening relay (Marking: C/OPN), the relay switches on, power is supplied to the fuel pump and the fuel pump
operates.
While the NE signal is generated (engine running), the ECM keeps Tr ON (circuit opening relay ON) and the
fuel pump also keeps operating.
DI6TE-01