belt TOYOTA AVENSIS 1999 Supplement

BO2J8–01
H11613
(2)
(3)(4)(1)
(5)
H03647
: Clip
H12072
: Clip
H03625
BO–30
– BODYROOF HEADLINING (Liftback)
INSTALLATION
1. w/ Curtain Shield Airbag:
INSTALL CURTAIN SHIELD AIRBAG
In order shown in the illustration, install the deployment section
of the curtain shield airbag with the bolts and grommet.
Torque: 9.8 N·m (100 kgf·cm, 7 ft·lbf)
2. INSTALL ASSIST GRIP CUSHION
3. INSTALL ROOF HEAD LINING
Install the 3 clips and roof headlining.
4. INSTALL THESE PARTS:
(a) w/ Sliding Roof:
Install the sliding roof opening trim.
(b) Install the map light.
(c) Install the room light.
(d) Install the sun visors and holders.
(e) Install the assist grips.
5. INSTALL ROOF SIDE INNER GARNISH
6. INSTALL CENTER PILLAR UPPER GARNISH
(a) Install the center pillar upper garnish with the screw.
(b) Install the front seat outer belt shoulder anchor with the
bolts.
Torque: 42 N·m (430 kgf·cm, 31 ft·lbf)
7. INSTALL REAR SIDE SEATBACK
Install the rear side seatback with the bolt.
Torque: 21 N·m (214 kgf·cm, 15 ft·lbf)
8. INSTALL THESE PARTS:
(a) Install the center pillar lower garnishes.
Torque: 21 N·m (214 kgf·cm, 15 ft·lbf)
(b) Install the rear door scuff plates.
(c) Install the rear door opening trims.
(d) Install the front door scuff plates.

BO19U–02
I12753
Roof Headlining Rear Room Partition
Net Hook
Assist Grip
Map Light
No.2 Room LightAssist GripRoof
Headlining
Sliding Roof Opening Trim Room Light Sun Visor
Holder
Front Pillar GarnishCenter Pillar
Upper GarnishRear Door
Opening Trim
Roof Side Inner Garnish
Deck Side Trim Cover
and Panel
Deck Trim Side Board
Rear Seat Outer Belt
Tonneau Cover
Rear Floor Finish Plate
Roof Side
Inner Garnish
Deck Side Trim Cover
and Panel
Deck Trim Side Board Rear Seatback
AssemblyRear Floor CarpetRoom Partition Net
Rear Side SeatbackFront Door Scuff Plate
Front Pillar Garnish
Front Door
Scuff PlateCenter Pillar
Lower GarnishRear Door
Scuff Plate w/ Sliding Roof:
: Specified torqueN·m (kgf·cm, ft·lbf)
42 (430, 31)
37 (378, 27)
42 (430, 31)
21 (214, 15)
21 (214, 15)
w/ Curtain shield air bag:
Front Pillar Garnish
BO–32
– BODYROOF HEADLINING (Wagon)
ROOF HEADLINING (Wagon)
COMPONENTS

BO2J9–01
H11626
I12491
H03637
: Clip
H03624
: 4 Clips
– BODYROOF HEADLINING (Wagon)
BO–33
REMOVAL
1. REMOVE THESE PARTS:
(a) Remove the front door opening trims.
(b) w/ Curtain Shield Airbag:
(1) Using a screwdriver,raise the pillar garnish cover.
(2) Remove the bolt, pillar garnish cover and front pillar
garnish.
(3) Remove the 2 bolts.
(4) Pack the air bag with protection cover.
(c) Remove the front pillar garnishes.
(d) Remove the front door scuff plates.
(e) Remove the rear door opening trims.
(f) Remove the rear door scuff plates.
(g) Remove the center pillar lower garnishes.
2. REMOVE CENTER PILLAR UPPER GARNISH
(a) Remove the front seat outer belt shoulder anchor.
(b) Remove the screw and center pillar upper garnish.
3. REMOVE THESE PARTS:
(a) Remove the rear floor carpet.
(b) Remove the rear seatback assembly.
(c) w/ Tonneau Cover:
Remove the tonneau cover.
(d) w/ Room Partition Net:
Remove the room partition net.
4. REMOVE REAR FLOOR FINISH PLATE
Using a screwdriver, remove the rear floor finish plate.
HINT:
Tape the screwdriver tip before use.
5. REMOVE REAR ROOM PARTITION NET HOOK
Remove the screw and hook.

H03625
H03626
: 2 Clips
H03628
: 3 Clips
H03629
: 9 Clips
H11613
(1)
(5)
(4)
(3)(2)
BO–34
– BODYROOF HEADLINING (Wagon)
6. REMOVE REAR SIDE SEATBACK
Remove the bolt and rear side seatback.
7. REMOVE DECK SIDE TRIM COVER
Using a screwdriver, remove the deck side trim cover.
HINT:
Tape the screwdriver tip before use.
8. REMOVE DECK TRIM SIDE BOARD
(a) Remove the rear seat outer belt floor anchor bolt.
(b) Using a clip remover, remove the clip and deck trim side
board.
9. REMOVE ROOF SIDE INNER GARNISH
Remove the bolt, screw and roof side inner garnish.
10. REMOVE THESE PARTS:
(a) Remove the assist grips.
(b) Remove the sun visors and holders.
(c) Remove the room light.
(d) w/ Sliding Roof:
Remove the sliding roof opening trim.
11. REMOVE ROOF HEADLINING
Using a clip remover, remove the 5 clips and roof headlining.
12. w/ Curtain Shield Airbag:
REMOVE CURTAIN SHIELD AIRBAG
(a) In the oder shown in the illustration , remove the bolts and
grommets , theN, remove the deployment section of the
curtain shield air bag.

BO2JA–01
H11613
(2)
(3)(4)(1)
(5)
H03629
: 9 Clips
H03628
: 3 Clips
H03626
: 3 Clips BO–36
– BODYROOF HEADLINING (Wagon)
INSTALLATION
1. w/ Curtain Shield Airbag:
INSTALL CURTAIN SHIELD AIRBAG
In order shown in the illustration, install the deployment section
of the curtain shield airbag with the bolts and grommet.
Torque: 9.8 N·m (100 kgf·cm, 7 ift·lbf)
2. INSTALL ROOF HEAD LINING
Install the 5 clips and roof headlining.
3. INSTALL THESE PARTS:
(a) w/ Sliding Roof:
Install the sliding roof opening trim.
(b) Install the room light.
(c) Install the sun visors and holders.
(d) Install the assist grips.
4. INSTALL ROOF SIDE INNER GARNISH
Install the roof side inner garnish with the bolt and screw.
5. INSTALL DECK TRIM SIDE BOARD
(a) Install the deck trim side board with the clip.
(b) Install the rear seat outer belt floor anchor bolt.
Torque: 42 N·m (430 kgf·cm, 31 ft·lbf)
6. INSTALL DECK SIDE TRIM COVER
Install the deck side trim cover.

H03625
H03624
: Clip
H12072
: Clip
I12491
– BODYROOF HEADLINING (Wagon)
BO–37
7. INSTALL REAR SIDE SEATBACK
Install rear side seatback with the bolt.
Torque: 21 N·m (214 kgf·cm, 15 ft·lbf)
8. INSTALL REAR ROOM PARTITION NET HOOK
Install the hook with the screw.
9. INSTALL REAR FLOOR FINISH PLATE
Install the rear floor finish plate.
10. INSTALL THESE PARTS:
(a) w/ Room Partition Net:
Install the room partition net.
(b) w/ Tonneau Cover:
Install the tonneau cover.
(c) Install the rear seatback assembly.
Torque: 21 N·m (214 kgf·cm, 15 ft·lbf)
(d) Install the rear floor carpet.
11. INSTALL CENTER PILLAR UPPER GARNISH
(a) Install the center pillar upper garnish with the screw.
(b) Install the front seat outer belt shoulder anchor.
Torque: 42 N·m (430 kgf·cm, 31 ft·lbf)
12. INSTALL THESE PARTS:
(a) Install the center pillar lower garnishes.
(b) Install the rear door scuff plates.
(c) Install the rear door opening trims.
(d) Install the front door scuff plates.
(e) w/ Curtain Shield Airbag:
(1) Remove the protection cover.
(2) Install the 2 bolts.
Torque: 5 N·m (51 kgf·cm, 44 in.·lbf)
(3) Install the front pillar garnish.
(4) Install the pillar garnish cover and bolt.
NOTICE:
Be sure to tighten the bolt.
(5) Fell the pillar garnish cover.
(f) Install the front pillar garnishes.
(g) Install the front door opening trims.

AIR CONDITIONING
DRIVE BELT (1CD–FTV) AC–1. . . . . . . . . . . . . . . . . .
MANIFOLD GAUGE SET (1CD–FTV) AC–4. . . . . . .
REFRIGERANT LINE AC–6. . . . . . . . . . . . . . . . . . . . .
COMBUSTION TYPE POWER HEATER AC–9. . . .
ELECTRICAL TYPE POWER HEATER AC–23. . . . .
COMPRESSOR AND MAGNETIC CLUTCH
(1CD–FTV) AC–25. . . . . . . . . . . . . . . . . . . . . . . . . . . .
RELAY (1CD–FTV) AC–29. . . . . . . . . . . . . . . . . . . . . . .
CONDENSER FAN (1CD–FTV) AC–30. . . . . . . . . . . .
WATER TEMPERATURE SWITCH
(1CD–FTV) AC–36. . . . . . . . . . . . . . . . . . . . . . . . . . . .
REFER TO AVENSIS/CORONA REPAIR MANUAL FOR
CHASSIS AND BODY (Pub. No. RM599E)
NOTE: The above pages contain only the points which differ
from the above listed manual.

CH0086
Correct
Wrong
AC2A4–01
I12663
Crankshaft
Pulley
CompressorIdle PulleyPS Pump
– AIR CONDITIONINGDRIVE BELT (1CD–FTV)
AC–1
DRIVE BELT (1CD–FTV)
ON–VEHICLE INSPECTION
1. INSPECT DRIVE BELT INSTALLATION CONDITION
Check that the drive belt fits properily in the ribbed grooves.
2. INSPECT DRIVE BELT DEFLECTION
Using a belt tension gauge, apply load of 98 N (10 kgf, 22 lbf)
and measure drive belt deflection.
Drive belt deflection:
New belt: 11 – 13 mm (0.47 – 0.51 in.)
Used belt: 15 – 18 mm (0.59 – 0.71 in.)
HINT:

”New belt” refers to a belt which has been used less than
5 minutes on the running engine.

”Used belt” refer to a belt which has been on a running en-
gine for 5 minutes or more.

After installing the drive belt, check that it fits properly in
the ribbed grooves.
3. INSPECT DRIVE BELT TENSION
Using a belt tension gauge, check the drive belt tension.
Drive belt tension:
New belt: 520 – 755 N (53 – 77 kgf)
Used belt: 196 – 392 N (20 – 40 kgf)

AC2A5–01
I02286
Drive Belt
Adjusting Bolt
Idle Pulley Lock Nut AC–2
– AIR CONDITIONINGDRIVE BELT (1CD–FTV)
REMOVAL
REMOVE DRIVE BELT
(a) Loosen the idle pulley lock nut.
(b) Loosen the drive belt tension by adjusting bolt and re-
move the drive belt.

AC2A6–01
I02286
Drive Belt
Adjusting Bolt
Idle Pulley Lock Nut
– AIR CONDITIONINGDRIVE BELT (1CD–FTV)
AC–3
INSTALLATION
INSTALL DRIVE BELT
(a) Tighten the idle pulley lock nut temporarily.
Torque: 2.5 N·m (25 kgf·cm, 22 in.·lbf)
(b) Install the drive belt.
(c) Using a adjusting bolt, adjust drive belt tension.
Drive belt tension:
New belt: 520 – 755 N (53 – 77 kgf)
Used belt: 196 – 392 N (20 – 40 kgf)
(d) Tighten the idle pulley lock nut at regular torque.
Torque: 39 N·m (390 kgf·cm, 29 ft·lbf)