service TOYOTA AVENSIS 1999 Supplement

SS061–28
– SERVICE SPECIFICATIONSSUPPLEMENTAL RESTRAINT SYSTEM
SS–15
SUPPLEMENTAL RESTRAINT SYSTEM
TORQUE SPECIFICATION
Part tightenedN·mkgf·cmft·lbf
Steering wheel x Steering main shaft7879058
Front passenger airbag assembly x Instrument panel reinforcement2121015
Seatback frame set bolt2525518
Front seat installation bolt3737527
Front seat belt lap outer ancher set bolt4243031
Curtain shield airbag (infrater) x Instrument panel reinforcement9.810087 in.·lbf
Curtain Shield Airbag (deployment section) x Body55144 in.·lbf
Side and curtain shield airbag sensor assembly x Body2121015
Front seat outer belt retractor Upper bolt
Lower bolt5.0
4251
43044 in.·lbf
31
Instrument panel x Reinfocement1818413
Seatback x Body2121415

SS0JK–03
SS–16
– SERVICE SPECIFICATIONSBODY ELECTRICAL
BODY ELECTRICAL
SERVICE DATA
SPEEDOMETER (ON–VEHICLE)
EUROPE MODELS :
Standard indication (mph)Allowable range (mph)
2020 – 24.5
4040 – 46.5
6060 – 68.5
8080 – 90.5
100100 – 112.5
Standard indication (km/h)Allowable range (km/h)
2020 – 26
4040 – 48
6060 – 70
8080 – 92
100100 – 114
120120 – 136
140140 – 158
160160 – 180
GENERAL COUNTRIES :
Standard indication (mph)Allowable range (mph)
2021 – 23.5
4041.5 – 44
60625 – 66
8083 – 87
100104 – 108.5
Standard indication (km/h)Allowable range (km/h)
2021 – 25
4041.5 – 46
6062.5 – 67
8083 – 88
100104 – 109
120125 – 130.5
140145.5 – 151.5
160166 – 173
TACHOMETER (ON–VEHICLE) / DC13.5V 25 C at (77 F)
Standard indicationAllowable range
700630 – 770
1,000900 – 1,100
2,0001,850 – 2,150
3,0002,800 – 3,200
4,0003,800 – 4,200
5,0004,800 – 5,200
6,0005,750 – 6,250
7,0006,700 – 7,300

– SERVICE SPECIFICATIONSBODY ELECTRICAL
SS–17
FUEL SENDER GAUGE
Float position mm (in.)Resistance (Ω)
F : Approx.19.76 (0.78)
3 (0.12)Approx.4.0

E : Approx. 92.7 (3.65)

Approx.107.0


SS0K4–02
SS–18
– SERVICE SPECIFICATIONSBODY
BODY
TORQUE SPECIFICATION
Part tightenedN·mkgf·cmft·lbf
FRONT WIPER AND WASHER–––
Wiper arm x Wiper link2020515
INSTRUMENT PANEL–––
Curtain shield air bag x Body55144
Steering wheel set nut3435025
Passenger airbag assembly x Reinforcement1818513
FRONT SEAT–––
Front seat assembly x Body3737527
REAR SEAT (Sedan)–––
Seatback assembly x Body2121415
Side seatback x Body2121415
REAR SEAT (Except Sedan)–––
Side seatback x Body2121415
Seat cushion assembly x Body2121415
SEAT BELT–––
Front Seat Belt :
Shoulder anchor adjuster x Body4243031
Shoulder anchor x Body4243031

SS038–05
– SERVICE SPECIFICATIONSAIR CONDITIONING
SS–19
AIR CONDITIONING
SERVICE DATA
Refrigerant volume450
50 g (15.87


Drive belt deflection (apply load of 9.8N)–
1CD–FTV New belt11.0 – 13.0 mm (0.43 – 0.51 in.)
Used belt15.0 –18.0 mm (0.59 – 0.71 in.)
Drive belt tension–
1CD–FTV New belt520 – 755 N (53 – 77 kgf)
Used belt196 – 392 N (20 – 40 kgf)

SS050–04
SS–20
– SERVICE SPECIFICATIONSAIR CONDITIONING
TORQUE SPECIFICATION
Part tightenedN·mkgf·cmft·lbf
Compressor x Compressor bracket2525018
Idle pulley lock nut3940029
Compressor x Discharge hose101007
Compressor x Suction hose101007
Pressure plate x Compressor13.21359

  




H11657
ICR+ICR–ACC
or
DTC 81
ON → ←
E1Tc Check Connector
Curtain
Shield
Airbag
Squib (RH)Airbag
Sensor
Assembly
DI–10
– DIAGNOSTICSSUPPLEMENTAL RESTRAINT SYSTEM
3 Check airbag sensor assembly.
PREPARATION:
(a) Connect the connector to the airbag sensor assembly.
(b) Using a service wire, connect ICR+ and ICR– of the con-
nector (on the curtain shield airbag assembly side) be-
tween the curtain shield airbag assembly (RH) and the
airbag sensor assembly.
(c) Connect negative (–) terminal cable to the battery, and
wait at least for 2 seconds.
CHECK:
(a) Turn ignition switch to ACC or ON and wait at least for 20
seconds.
(b) Clear DTC stored in memory.
(See step 5 on page DI–153 of Pub. No. RM599E)
(c) Turn ignition switch to LOCK, and wait at least for 20 se-
conds.
(d) Turn ignition switch to ACC or ON, and wait at least for 20
seconds.
(e) Check DTC.
(See page DI–152 of Pub. No. RM599E)
OK:
DTC 81 is not output.
HINT:
Codes other than code 81 may be output at this time, but they
are not relevant to this check.
NG Replace airbag sensor assembly.
OK

  





H11660
Airbag
Sensor
Assembly
ICR+
ICR–ACC
or
DTC 82
ON → ←
E1
Tc Check Connector Curtain
Shield
Airbag
Squib (RH)
– DIAGNOSTICSSUPPLEMENTAL RESTRAINT SYSTEM
DI–13
3 Check airbag sensor assembly.
PREPARATION:
(a) Connect the connector to the airbag sensor assembly.
(b) Using a service wire, connect ICR+ and ICR– of the con-
nector (on the curtain shield airbag assembly side) be-
tween the curtain shield airbag assembly (RH) and airbag
sensor assembly.
(c) Connect negative (–) terminal cable to the battery, and
wait at least for 2 seconds.
CHECK:
(a) Turn ignition switch to ACC or ON and wait at least for 20
seconds.
(b) Clear DTC stored in memory.
(See step 5 on page DI–153 of Pub. No. RM599E)
(c) Turn ignition switch to LOCK, and wait at least for 20 se-
conds.
(d) Turn ignition switch to ACC or ON, and wait at least for 20
seconds.
(e) Check DTC.
(See page DI–152 of Pub. No. RM599E)
OK:
DTC 82 is not output.
HINT:
Codes other than code 82 may be output at this time, but they
are not relevant to this check.
NG Replace airbag sensor assembly.
OK

  







H11663
Airbag
Sensor
Assembly
ACC
or
DTC 83ON → ←
E1
Tc Check ConnectorCurtain
Shield
Airbag
Squib (RH)
ICR+
ICR–
DI–16
– DIAGNOSTICSSUPPLEMENTAL RESTRAINT SYSTEM
3 Check airbag sensor assembly.
PREPARATION:
(a) Connect the connector to the airbag sensor assembly.
(b) Using a service wire, connect ICR+ and ICR– of the con-
nector (on the curtain shield airbag assembly side) be-
tween the curtain shield airbag assembly (RH) and airbag
sensor assembly.
(c) Connect negative (–) terminal cable to the battery, and
wait at least for 2 seconds.
CHECK:
(a) Turn ignition switch to ACC or ON and wait at least for 20
seconds.
(b) Clear DTC stored in memory.
(See page DI–153 of Pub. No. RM599E)
(c) Turn ignition switch to LOCK, and wait at least for 20 se-
conds.
(d) Turn ignition switch to ACC or ON, and wait at least for 20
seconds.
(e) Check DTC.
(See page DI–152 of Pub. No. RM599E)
OK:
DTC 83 is not output.
HINT:
Codes other than code 83 may be output at this time, but they
are not relevant to this check.
NG Replace airbag sensor assembly.
OK

   







H11665
Airbag
Sensor
Assembly
DTC 84
E1
Tc Check ConnectorCurtain
Shield
Airbag
Squib (RH)
ICR+
ICR–ACC
orON
– DIAGNOSTICSSUPPLEMENTAL RESTRAINT SYSTEM
DI–19
3 Check airbag sensor assembly.
PREPARATION:
(a) Connect the connector to the airbag sensor assembly.
(b) Using a service wire, connect ICR+ and ICR– of the con-
nector (on the curtain shield airbag assembly side) be-
tween the curtain shield airbag assembly (RH) and airbag
sensor assembly.
(c) Connect negative (–) terminal cable to the battery, and
wait at least for 2 seconds.
CHECK:
(a) Turn ignition switch to ACC or ON and wait at least for 20
seconds.
(b) Clear DTC stored in memory.
(See page DI–153 of Pub. No. RM599E)
(c) Turn ignition switch to LOCK, and wait at least for 20 se-
conds.
(d) Turn ignition switch to ACC or ON, and wait at least for 20
seconds.
(e) Check DTC.
(See page DI–152 of Pub. No. RM599E)
OK:
DTC 84 is not output.
HINT:
Codes other than code 84 may be output at this time, but they
are not relevant to this check.
NG Replace airbag sensor assembly.
OK