torque TOYOTA AVENSIS 1999 Supplement

RS0IR–01
H11612
Roof Headlining
Front Pillar GarnishCenter Pillar Upper Garnish
Center Pillar Lower Garnish Front Seat Outer Belt Assist Grip
Front Door Operating Trim
Front Door Scuff Plate
Rear Door Scuff Plate Rear Door Operating Trim
Map Light Sun Visor
Pillar Garnish Cover
H11611
Sedan Model Liftback Model Wagon Model
Roof Side
Inner Garnish
Side Seatback
Rear Seat CushionDeck Trim
Side Board
Rear Floor
Carpet Deck Side Trim
Cover and Panel
Tonneau
Cover
Rear Floor
Finish Plate Rear Seat
Outer Belt
Roof Side
Inner Garnish
Side Seatback
Roof Side
Inner Garnish
Rear Seatback
Assembly
Rear Side
Seatback
Room
Partition
Net
N·m (kgf·cm, ft·lbf): Specified torque
42 (430, 31)
21 (214, 15)
21 (214, 15)
21 (214, 15)
RS–20
– SUPPLEMENTAL RESTRAINT SYSTEMCURTAIN SHIELD AIRBAG ASSEMBLY
CURTAIN SHIELD AIRBAG ASSEMBLY
COMPONENTS

H11621
Instrument Panel
Column CoverNo.1 Register
Steering Wheel Combination Meter
Steering Wheel PadHeater Control Assembly
Cluster Finish Panel
Glove Compartment DoorFront Ash Receptacle
Lower Finish Panel
Rear Console Box No.1 Under Cover
Shift Knob
Parking Brake Hole Cover Combination Switch
Center Cluster Finish Panel
78 (790, 58)
N·m (kgf·cm, ft·lbf) : Specified torque
Cowl Side Panel
18 (184, 13)
Cover
Cover
– SUPPLEMENTAL RESTRAINT SYSTEMCURTAIN SHIELD AIRBAG ASSEMBLY
RS–21

H11619
LH Curtain Shield Airbag AssemblyRH Curtain Shield Airbag Assembly
Curtain Shield Airbag ConnectorGrommet Grommet GrommetCurtain Shield Airbag Connector
9.8 (100, 87 in.·lbf)
: Specified torqueN·m (kgf·cm, ft·lbf)
9.8 (100, 87 in.·lbf)
5 (51, 44 in.·lbf)
H11620
Curtain Shield Airbag
(Deployment Section)
Inflater
RS–22
– SUPPLEMENTAL RESTRAINT SYSTEMCURTAIN SHIELD AIRBAG ASSEMBLY

RS0IW–01
H11615
(5)(7)
(4)
(6)
(1)(2)(3)
H11613
(1)(2)(3)(4)
(5)
RS–32
– SUPPLEMENTAL RESTRAINT SYSTEMCURTAIN SHIELD AIRBAG ASSEMBLY
INSTALLATION
NOTICE:

Never use airbag parts from another vehicle. When
replacing parts, replace them with new parts.

Make sure that the curtain shield airbag assembly is
installed with the specified torque.

If the curtain shield airbag assembly has been
dropped, or there are cracks, dents or other defects
in the case or connector, replace the curtain shield
airbag assembly with a new one.

When installing the curtain shield airbag assembly,
take care it is not pinched between other parts.
1. INSTALL CURTAIN SHIELD AIRBAG ASSEMBLY
(a) Connect the connector of the curtain shield airbag sub
wire harness then lock it.
(b) In order shown in the illustration, install the curtain shield
airbag with the bolts and grommets.
Torque:
Nuts: 9.8 N·m (100 kgf·cm, 87 in.·lbf)
Bolts: 5 N·m (51 kgf·cm, 44 in.·lbf)
CAUTION:
Pay attention for not causing twisting.
(c) Install the instrument panel assembly. (See page
BO–19)
2. INSTALL CURTAIN SHIELD AIRBAG
(IN CASE WITHOUT INSTALLING INFLATER)
In order shown in the illustration, install the deployment section
of the curtain shield airbag with the bolts and grommet.
Torque: 5 N·m (51 kgf·cm, 44 in.·lbf)
CAUTION:
Pay attention for not causing twisting.
3. INSTALL ROOF HEADLINING

Sedan model (See page BO–25)

Liftback model (See page BO–30)

Wagon model (See page BO–36)

RS0IX–01
H03424: Specified torqueN·m (kgf·cm, ft·lbf)Side and Curtain Shield Airbag Sensor Assembly
21 (210, 15)
Front Seat Outer Belt Retractor
5.0 (51, 44 in.·lbf)
42 (430, 31)
Center Piller Garnish
Rear Door Scuff Plate
Front Door Scuff Plate
RS–34– SUPPLEMENTAL RESTRAINT SYSTEMSIDE AND CURTAIN SHIELD AIRBAG SENSOR
ASSEMBLY
SIDE AND CURTAIN SHIELD AIRBAG SENSOR ASSEMBLY
COMPONENTS

RS0J1–01
H03425
H03674
RS–38– SUPPLEMENTAL RESTRAINT SYSTEMSIDE AND CURTAIN SHIELD AIRBAG SENSOR
ASSEMBLY
INSTALLATION
NOTICE:

Never use SRS parts from another vehicle. When re-
placing parts, replace them with new ones.

Never reuse the side and curtain shield airbag sensor
assembly involved in a collision when the airbag has
deployed.

Never repair a sensor in order to reuse it.
1. INSTALL SIDE AND CURTAIN SHILD AIRBAG SEN-
SOR
(a) Install the side and curtain shield airbag assembly with
the 2 bolts and nut.
Torque: 21 N·m (210 kgf·cm, 15 ft·lbf)
(b) Connect the side and curtain shild airbag sensor connec-
tor.
NOTICE:

Installation of the connector is done with the sensor
assembly installed. Make sure the sensor assembly
is installed with the specified torque.

If the sensor assembly has been dropped, or there are
cracks, dents or other defects in the case, bracket or
connector, replace the sensor assembly with a new
one.

When installing the sensor assembly, take care that
the SRS wiring does not interfere with other parts and
is not pinched between other parts.

After installation, shake the sensor assembly to
check that there is no looseness.
2. INSTALL FRONT SEAT OUTER BELT RETRACTOR
(See pub. No. RM599E on page BO–159)
(a) Install the retractor with the 2 bolts.
Torque:
Upper bolt: 5.0 N·m (51 kgf·cm, 44 in.·lbf)
Lower bolt: 42 N·m (430 kgf·cm, 31 ft·lbf)
(b) Connect the pretensioner connecter.
3. INSTALL CENTER PILLAR LOWER GARNISH
4. INSTALL FRONT AND REAR DOOR SCUFF PLATE

BO0IO–04
I12751
Roof Headlining
Sun Visor Opening Trim
Holder Front Pillar Garnish

Windshield
Outside Moulding
Front Pillar Garnish Windshield Wiper Arm
N·m (kgf·cm, ft·lbf) : Specified torque

Non–reusable partWiper Arm
Sun Visor
20 (205, 15)
20 (205, 15)

Dam Inner Rear View Mirror
Cowl Louver Map Light Assembly
Cap
Hood to Cowl Top seal
Stopper
w/ Curtain shield air bag:
Front Pillar Garnish
w/ Curtain shield air bag:
Front Pillar Garnish
– BODYWINDSHIELD
BO–3
WINDSHIELD
COMPONENTS

BO3986
BO3671AdhesiveAdhesive
H03503
H11626
Pillar Garnish
Cover
2 Clips
– BODYWINDSHIELD
BO–9
(c) Use a scraper to remove any excessive or protruding
adhesive.
(d) Hold the windshield glass in place securely with protec-
tive tape or equivalent until the adhesive hardenes.
NOTICE:
Take care not to drive the vehicle during the time described
in the table below.
TemperatureMinimum time prior to driving the vehicle
35
C (95
F)1.5 hours
20
C (68
F)5 hours
5
C (41
F)24 hours
11. INSPECT FOR LEAKAGE AND REPAIR
(a) Do a leak test after the hardening time has elapsed.
(b) Seal any leakage with sealant.
Part No. 08833–00030 or equivalent
12. APPLY ADHESIVE AT MOULDING INSTALLATION
AREA
Coat the glass with adhesive at the moulding installation area.
Part No. 08833–00030 or equivalent
13. INSTALL WINDSHIELD MOULDING
Place the moulding onto the body and tap it by hand.
14. INSTALL THESE PARTS:
(a) Install the front part of roof headlining.
(b) Install the inner rear view mirror
(c) w/ Curtain Shield Air Bag:
(1) Remove the protection cover.
(2) Install the 2 bolts.
Torque: 5 N·m (51 kgf·cm, 44 in.·lbf)
(3) Install the front pillar garnish.
(4) Install the pillar garnish cover and bolt.
NOTICE:
Be sure to tighten the bolt.
(5) Fell the pillar garnish cover.
(d) Install the front pillar garnishes.

BO–10
– BODYWINDSHIELD
(e) Install the upper part of roof headlining.
(f) Install the assist grip.
(g) Install the map light assembly.
(h) Install the sun visors and holders.
(i) Install the cowl louver.
(j) Install the weatherstrip.
(k) Install the front wiper arms.
Torque: 20 N·m (205 kgf·cm, 15 ft·lbf)

BO19J–02
I12662
Reinforcement
No.1 BraceFront Pillar Garnish
Instrument Panel
Front Door Opening Trim
Rear Door
Scuff Plate
Glove Compartment Door Heater Control
Assembly
No.1 Under Cover
Rear Console Box
Parking Brake Hole Cover Steering Wheel Pad Steering Wheel Combination Switch Column CoverLower Finish Panel Cluster Finish Panel Combination Meter No.1 Register
Center Cluster
Finish Panel
Front Door Scuff Plate Cowl Side Trim
Center Pillar Lower GarnishRear Door Opening Trim
B C
D
F G
A
A
B
CC
D
E
E
E
EE
E
E
EE
F
G
G
G
HHH
x 4Front Ash Receptacle
34 (350, 25)
18 (185, 13)
: Specified torqueN·m (kgf·cm, ft·lbf)
Curtain Shield Airbag
F
F
w/ Curtain shield air bag:
Front Pillar Garnish
– BODYINSTRUMENT PANEL
BO–13
INSTRUMENT PANEL
COMPONENTS