TOYOTA AVENSIS 1999 Supplement

IN–36
– INTRODUCTIONTERMS
PKB
Parking Brake
PPSProgressive Power Steering
PSPower Steering
PTOPower Take–Off
RAMRandom Access Memory
R/BRelay Block
RBSRecirculating Ball Type Steering
R/FReinforcement
RFSRigid Front Suspension
RHRight–Hand
RHDRight–Hand Drive
RLYRelay
ROMRead Only Memory
RrRear
RRRear–Engine Rear–Wheel Drive
RRSRigid Rear Suspension
RWDRear–Wheel Drive
SDNSedan
SENSensor
SICSStarting Injection Control System
SPECSpecification
SRSSupplemental Restraint System
SSMSpecial Service Materials
SSTSpecial Service Tools
STDStandard
SWSwitch
SYSSystem
T/ATransaxle
TACHTachometer
TDCTop Dead Center
TEMP.Temperature
TEMSTOYOTA Electronic Modulated Suspension
TFTToyota Free–Tronic
T/MTransmission
TMCTOYOTA Motor Corporation
TRCTraction Control System
U/DUnderdrive
VENTVentilator
VINVehicle Identification Number
VSCVehicle Skid Control Vehicle Stability Control
VSVVacuum Switching Valve
w/With
WGNWagon
W/HWire Harness
w/oWithout
1stFirst

– INTRODUCTIONTERMS
IN–37
2ndSecond
2WDTwo Wheel Drive Vehicle (4x2)
4WDFour Wheel Drive Vehicle (4x4)

PREPARATION
MANUAL TRANSAXLE (E251) PP–1. . . . . . . . . . . . .
SUSPENSION AND AXLE PP–6. . . . . . . . . . . . . . . .
BRAKE PP–11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
STEERING PP–12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SUPPLEMENTAL RESTRAINT SYSTEM PP–16. . .
BODY ELECTRICAL PP–19. . . . . . . . . . . . . . . . . . . . .
BODY PP–20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
AIR CONDITIONING PP–22. . . . . . . . . . . . . . . . . . . . .
REFER TO AVENSIS/CORONA REPAIR MANUAL FOR
CHASSIS AND BODY (Pub. No. RM599E)
NOTE: The above pages contain only the points which differ
from the above listed manual.

PP27T–01
– PREPARATIONMANUAL TRANSAXLE (E251)
PP–1
MANUAL TRANSAXLE (E251)
SST (Special Service Tools)
09223–15020Oil Seal & Bearing ReplacerDifferential case oil seal
09308–00010Oil Seal PullerOutput shaft front bearing outer
race
09316–20011Transfer Bearing ReplacerDifferential case tapered roller
bearing
09316–60011Transmission & Transfer Bearing
Replacer
(09316–00011)Replacer Pipe
(09316–00021)Replacer ”A”
(09316–00041)Replacer ”C”1st gear
No.1 hub sleeve
Differential case tapered roller
bearing outer race
(09316–00071)Replacer ”F”Output shaft front bearing
09506–30012Differential Drive Pinion Rear
Bearing Cone ReplacerOutput shaft rear bearing
09506–35010Differential Drive Pinion Rear
Bearing ReplacerNo.2 hub sleeve
3rd gear
Input shaft rear bearing
1st gear bearing inner race
09608–00081Differential Side Bearing Cone
ReplacerInput shaft oil seal
09612–65014Steering Worm Bearing PullerInput shaft bearing
Differential case tapered roller
bearing outer race

PP–2
– PREPARATIONMANUAL TRANSAXLE (E251)
09950–00020Bearing Remover
09950–00030Bearing Remover AttachmentOutput shaft front bearing
09950–30011Puller A Set5th driven gear
No.3 clutch hub
09950–40011Puller B SetDifferential case tapered roller bearing
09950–60010Replacer Set
(09951–00580)Replacer 58Input shaft bearing
09950–60020Replacer Set No.2
09950–70010Handle Set
(09951–07150)Handle 150

PP0VD–02
– PREPARATIONMANUAL TRANSAXLE (E251)
PP–3
RECOMMENDED TOOLS
09025–00010Torque Wrench (30 kgf–cm)Differential preload
09031–00030Pin Punch .
09040–00011Hexagon Wrench Set .
09042–00040Torx Socket T50 .
09042–00050Torx Socket T45 .
09082–00040TOYOTA Electrical Tester.
09258–00030Hose Plug Set .
09905–00012Snap Ring No.1 Expander .
09905–00013Snap Ring Pliers .

PP0VE–02
PP–4
– PREPARATIONMANUAL TRANSAXLE (E251)
EQUIPMENT
Dial indicator with magnetic base
Feeler gauge
Magnetic finger
Micrometer
Plastigage
Precision straight edge
Torque wrench
Vise

PP0VF–02
– PREPARATIONMANUAL TRANSAXLE (E251)
PP–5
LUBRICANT
ItemCapacityClassification
Manual transaxle oil (w/ Differential oil)3.9 liters (4.1 US qts, 3.4 Imp. qts)API GL–4 or GL–5
SAE 75W–90

PP27U–01
PP–6
– PREPARATIONSUSPENSION AND AXLE
SUSPENSION AND AXLE
SST (Special Service Tools)
09240–00020Wire Gauge Set
09316–60011Transmission & Transfer Bearing
Replacer
(09316–00041)Replacer ”C”
09520–01010Drive Shaft Remover Attachment
09520–24010Differential Side Gear Shaft
Puller
(09520–32040)Shocker Set
09521–24010Drive Shaft Boot Clamping Tool
09608–16042Front Hub Bearing Adjusting Tool
(09608–02021)Bolt & Nut
(09608–02041)Retainer
09710–30021Suspension Bushing Tool Set
(09710–03121)Bushing Remover Base