TOYOTA AVENSIS 2002 Repair Manual

650T1±01
I352352Clamps
I35236
I35238
I35239
65±26
±
LIGHTING CENTER STOP LAMP ASSY
AVENSIS REPAIR MANUAL (RM1018E)
CENTER STOP LAMP ASSY
REPLACEMENT
1.REMOVE REAR SPOILER (WAGON MODELS) (See page 76±30)
2.REMOVE BACK DOOR TRIM BOARD ASSY (LIFTBACK MODELS) (See page 75±40) 3. REMOVE CENTER STOP LAMP ASSY (SEDANMODELS)
(a) Remove the center stop lamp assy as shown in the il- lustration.
(b) Disconnect the connector.
(c) Remove the center stop lamp bulb as shown in the il- lustration.
4. REMOVE CENTER STOP LAMP ASSY (WAGON MODELS)
(a) Remove the 2 screws and center stop lamp assy.
5. REMOVE CENTER STOP LAMP ASSY (LIFTBACK MODELS)
(a) Disconnect the connector.
(b) Remove the 3 screws and center stop lamp assy.
(c) Remove the center stop lamp socket and the bulb.

650SX±01
I35237Clamp
I35228
65±22
±
LIGHTING FOG LAMP ASSY LH
AVENSIS REPAIR MANUAL (RM1018E)
FOG LAMP ASSY LH
REPLACEMENT
1.REMOVE FRONT BUMPER COVER (See page 76±3) 2.REMOVE FOG LAMP ASSY LH
(a)Disconnect the connector.
(b)Remove the 2 screws.
(c)Release the claw fitting, then remove the fog lamp assyLH.
(d)Remove the fog lamp bulb as shown in the illustration.
3.ADJUST FOG LIGHT AIM (See page 65±23)
4. CHECK FOG LIGHT AIM

650SY±01
I35230
±
LIGHTING FOG LAMP ASSY LH
65±23
AVENSIS REPAIR MANUAL (RM1018E)
ADJUSTMENT
1.PUT VEHICLE THESE CONDITIONS
(a)Tire inflation pressure is within the specified value. (See page 28±1)
(b) Start the engine.
2. ADJUST FOG LIGHT AIM
(a) The fog light aim can be adjusted by turning the aimingscrew in the vertical direction.
HINT:
The optical aim moves upward when turning the screwdriver
clockwise and moves downward when turning the screwdriver
center clockwise.
3. CHECK FOG LIGHT AIM

650T2±01
I35251
I35252Claw
± LIGHTINGHEADLAMP DIMMER SWITCH ASSY
65±27
AVENSIS REPAIR MANUAL (RM1018E)
HEADLAMP DIMMER SWITCH ASSY
REPLACEMENT
1. SEPARATE STEERING COLUMN COVER LWR
(a) Remove the 3 screws and steering column cover LWR.
2. REMOVE HEADLAMP DIMMER SWITCH ASSY
(a) Disconnect the connector.
(b) Release the claw and pull out the headlamp dimmer
switch assy.

650T5±01
I35250
65±30
±
LIGHTING HEADLAMP LEVELING ECU ASSY
AVENSIS REPAIR MANUAL (RM1018E)
HEADLAMP LEVELING ECU ASSY
REPLACEMENT
1. REMOVE GLOVE COMPARTMENT DOOR ASSY (LHD STEERING POSITION TYPE) (See page 71±11)
2.REMOVE FUSE BOX OPENING COVER (RHD STEERING POSITION TYPE) (See page 71±11)
3. REMOVE LIGHT CONTROL ECU
(a) Disconnect the connector.
(b) Remove the bolt and headlamp leveling ECU assy.
4. INSTALL LIGHT CONTROL ECU
(a) Install the headlamp leveling ECU assy with the bolt.
(b) Connect the connector.

650ST±01
I35226
Headlamp No.2 BulbBulb Socket
Socket Cover
Bulb Socket
Back Cover
Headlamp No.1 Bulb
Front Turn Signal Lamp Bulb Clearance Lamp Bulb Halogen Headlamp:
Discharge Headlamp:
Headlamp No.2 Bulb
Clearance Lamp Bulb
Bulb Socket
Back Cover
Front Turn Signal Lamp Bulb
Socket Cover
Discharge Headlamp Bulb
Headlamp Protector Retainer
± LIGHTINGHEADLAMP UNIT LH
65±15
AVENSIS REPAIR MANUAL (RM1018E)
HEADLAMP UNIT LH
COMPONENTS

650SU±01
I35241
I35242
I35243
I35254
65±16
±
LIGHTING HEADLAMP UNIT LH
AVENSIS REPAIR MANUAL (RM1018E)
REPLACEMENT
1.REMOVE FRONT SPOILER COVER LH (See page 76±3)
2.REMOVE FRONT SPOILER COVER RH (See page 76±3)
3.REMOVE FRONT BUMPER COVER (See page 76±3) 4. REMOVE HEAD LIGHT ASSY
(a) Disconnect the connector.
(b) Remove the 2 screws.
(c) Remove the headlamp assy and disengage the claw asshown in the illustration.
5. REMOVE HEADLAMP, NO.1 BULB (HALOGEN HEAD LAMP)
(a) Release the lock of the set spring and remove the head- lamp bulb No.1.
6. REMOVE DISCHARGE HEADLAMP BULB (DISCHARGE HEAD LAMP)
(a) Rotate the bulb socket cover in the direction of the arrow
and pull it of backward of the vehicle.

I35255
I35244
I35229
I35245
I36703
± LIGHTINGHEADLAMP UNIT LH
65±17
AVENSIS REPAIR MANUAL (RM1018E)
(b) Release the lock of the set spring and remove the dis-
charge headlamp bulb.
7. REMOVE HEADLAMP, NO.2 BULB
(a) Remove the headlamp socket cover.
(b) Release the lock of the set spring and remove the head-
lamp bulb No.2.
8. REMOVE CLEARANCE LAMP BULB
(a) Remove the clearance lamp socket and the clearance
lamp bulb as shown in the illustration.
(b) Remove the clearance lamp bulb from the clearance lamp
socket.
9. REMOVE FRONT TURN SIGNAL LAMP BULB
(a) Remove the front turn signal lamp socket and the front
turn signal lamp bulb as shown in the illustration.
10. REMOVE HEADLAMP PROTECTOR RETAINER
HINT:
When only the installation part of the headlamp unit assy LH is
damaged, it can be repaired inexpensively by using a head-
lamp protector retainer. In this case, however, the headlamp
unit assy LH itself should not be damaged.
(a) Cut off the part shaded in the illustration and file it smooth.
NOTICE:
After cutting off the part roughly, place the headlamp pro-
tector retainer against the bosses, and gradually file any in-
terfering part until the proper condition for installation is
made.

I36704
65±18
±
LIGHTING HEADLAMP UNIT LH
AVENSIS REPAIR MANUAL (RM1018E)
(b)Install the headlamp protector retainer with the 2 screws.
11.HEADLIGHT AIM ONLY (See page 65±19)

650SV±01
I33423
V LH LineV RH LineV Line
Ground
H Line
± LIGHTINGHEADLAMP UNIT LH
65±19
AVENSIS REPAIR MANUAL (RM1018E)
ADJUSTMENT
1. HEADLIGHT AIM ONLY
HINT:

Perform aiming adjustment with Low±beam.

Since the Low±beam light and the High±beam light is a
unit, if aiming on either side is connect, the other side
should also be connect.
However, check both beams just to make sure.
(a) Prepare vehicle in the following conditions.

Check that any damage or deformation does not exist on
the body around the headlights.

Fuel tank is full.

The tire inflation pressure is at the specified level.

Vehicle is parked at a level surface.

A person having an average weight sits in the driver's
seat.

Vehicle is bounced up and down to stabilize the suspen-
sion to the normal position.
(b) Prepare a thick white paper (Draw base lines).
HINT:

Stand the paper perpendicular as against a wall.

The base lines differ for ºLow±beam inspectionº and
ºHigh±beam inspectionº.
(1) V line (Vehicle Center position)
Draw a vertical line down the center of the paper in
order to align it with the center of the vehicle.
(2) H line (Headlight height)
Draw horizontal line across the paper at the same
height from the ground as the center mark for the
Low±beam lights.
(3) V LH line, V RH line (Center mark position of right
and left headlights)
Draw vertical lines, for left & right, at the same posi-
tion as the center mark for the Low±beam lights.
HINT:
Follow the same procedures when adjusting the High±beam
lights.