sensor TOYOTA AVENSIS 2002 Repair Manual

720J7±01
B70318
Front Seat Headrest Assy
Vertical Seat Adjuster KnobReclining Adjuster
Release Handle LH Front Seat Cushion Shield LH Front Seat Inner
Belt Assy LH
Front Seat Cushion Shield Inner LHSeparate Type
Front Seatback Cover (w/ Seat Heater)Separate Type Front Seatback
Spring Assy (w/ Side Airbag)
Separate Type
Front Seat Cushion Cover
(w/ Seat Heater) Separate Type
Front Seat Cushion PadSeparate Type Front Seatback Pad
N
m (kgf
cm, ft
lbf) : Specified torque

Non±reusable partFront Seat
Headrest Support Assy

Hog Ring
Hog Ring
37 (375, 27)
37 (375, 27)
42 (420, 31)
Front Seat Adjuster LHSeat Track Bracket Cover Inner LHFront Seat Reclining
Housing Sub±assy LH
Reclining Control Lever LH Reclining Adjuster Knob Cap LH
Vertical Seat Adjuster Knob Cap
25 (255, 18)
37 (375, 27)
25 (255, 18)
8.0 (82, 71 in.
lbf)
Seat Track Outer Cover LH
Seat Position Airbag Sensor
Seat Heater Control Sub±assy
Seat Heater Control Wire Harness
± SEATFRONT SEAT ASSEMBLY LH (MANUAL SEAT TYPE)
72±15
AVENSIS REPAIR MANUAL (RM1018E)
FRONT SEAT ASSEMBLY LH (MANUAL SEAT TYPE)
COMPONENTS

720J5±01
B70315
Headrest Support
Power Seat Switch Assy
Power Seat Switch Knob Front Seat Inner Belt Assy LH
Front Seat Headrest Assy

Hog Ring
Separate Type Front Seatback Cover

Hog Ring
Front Seatback Pad
Seat Cushion Pad
Reclining Adjuster Inside Cover RH
Reclining Adjuster Inside Cover LH
Vertical Adjuster Bracket Cover Outer
Wire Harness Connector
Front Seat Cushion Shield LHHeadrest Support
Lumbar Support Adjuster Assy
Seat Track Cover
42 (428, 31)
6.0 (61, 53 in.
lbf)
: Specified torqueN
m (kgf
cm, ft
lbf)

Non±reusable part
Front Power Seat Switch
37 (375, 27) Clip
Clip
8.0 (82, 71 in.
lbf)
Seat Position Airbag Sensor
Bush
37 (375, 27)37 (375, 27)
Front Seat Cushion Shield Front Seat Cushion Shield Inner LH
4.5 (46, 40 in.
lbf)
4.0 (41, 35 in.
lbf)
2.5 (25, 22 in.
lbf)
2.5 (25, 22 in.
lbf)
25 (255, 18)
3.5 (36, 31 in.
lbf)
25 (255, 18) Power Seat Motor Assy (Lifter)
(Front Vertical)Power Seat Motor Assy
(Reclining)Power Seat Motor Assy
Power Seat Motor AssyFront Seat Adjuster Assy LH Separate Type Front Seat Cushion Cover Separate Type Front
Vertical Adjuster
Inner No.1 LH
(w/ Seat Heater)
(w/ Seat Heater)
Seat Heater Control Sub±assy
Bracket Cover Inner
(Slide)
72±10
± SEATFRONT SEAT ASSEMBLY LH (POWER SEAT TYPE)
AVENSIS REPAIR MANUAL (RM1018E)
FRONT SEAT ASSEMBLY LH (POWER SEAT TYPE)
COMPONENTS

B70317
Claw
Clip
B60977
72±12
± SEATFRONT SEAT ASSEMBLY LH (POWER SEAT TYPE)
AVENSIS REPAIR MANUAL (RM1018E)
6. REMOVE FRONT SEAT CUSHION SHIELD INNER LH
(a) Remove the screw.
(b) Using a screwdriver, disengage the 2 claws and clip, and
remove the cushion shield.
HINT:
Tape the screwdriver tip before use.
7. REMOVE SEPARATE TYPE FRONT SEAT CUSHION COVER
(a) Disengage the hook and remove the seat cushion cover together with the pad.
(b) Remove the hog rings and seat cushion cover.
8. REMOVE SEPARATE TYPE FRONT SEAT BACK COVER
(a) w/ Side airbag:
Remove the hog rings, nut and seatback cover bracket.
(b) Remove the 2 headrest supports.
(c) Remove the hog rings and seatback cover together with
the pad.
(d) Remove the hog rings and seatback cover.
9. REMOVE SEAT POSITION AIR BAG SENSOR
(a) Remove the screw and airbag sensor.
10. REMOVE POWER SEAT MOTOR ASSY (RECLINING)
(a) Remove the 3 bolts and reclining motor.
11. REMOVE POWER SEAT MOTOR ASSY (SLIDE)
(a) Remove the 2 bolts, nut and slide motor.
12. REMOVE POWER SEAT MOTOR ASSY (LIFTER)
(a) Remove the 2 bolts, nut and lifter motor.
13. REMOVE POWER SEAT MOTOR ASSY (FRONT VERTICAL)
(a) Remove the 2 bolts, nut and vertical motor.
14. REMOVE FRONT SEAT ADJUSTER SUB±ASSY LH
(a) Remove the 2 screws and lumbar support adjuster.
(b) Remove the wire harness connector.
(c) Remove the 3 screws and 2 reclining adjuster inside covers LH.
(d) Remove the 3 screws and 2 reclining adjuster inside covers RH.
(e) Remove the screw and vertical adjuster bracket cover outer.
(f) Remove the screw and vertical adjuster bracket cover inner.
(g) w/ Seat heater:
Remove the seat heater control.

B50126
Hog Ring Pliers
B65860
± SEATFRONT SEAT ASSEMBLY LH (POWER SEAT TYPE)
72±13
AVENSIS REPAIR MANUAL (RM1018E)
15. INSTALL POWER SEAT MOTOR ASSY (RECLINING)
(a) Install the reclining motor with the 3 bolts.
Torque: 4.5 N
m (46 kgf
cm, 40 in.
lbf)
16. INSTALL POWER SEAT MOTOR ASSY (SLIDE)
(a) Install the slide motor with the 2 bolts and nut.
Torque:
Bolt 4.0 N
m (41 kgf
cm, 35 in.
lbf)
Nut 3.5 N
m (36 kgf
cm, 31 in.
lbf)
17. INSTALL POWER SEAT MOTOR ASSY (LIFTER)
(a) Install the lifter motor with the 2 bolts and nut.
Torque:
Bolt 2.5 N
m (25 kgf
cm, 22 in.
lbf)
Nut 25 N
m (255 kgf
cm, 18 ft
lbf)
18. INSTALL POWER SEAT MOTOR ASSY (FRONT VERTICAL)
(a) Install the vertical motor with the 2 bolts and nut.
Torque:
Bolt 2.5 N
m (25 kgf
cm, 22 in.
lbf)
Nut 25 N
m (255 kgf
cm, 18 ft
lbf)
19. INSTALL SEAT POSITION AIR BAG SENSOR
(a) Install the airbag sensor with the screw.
Torque: 8.0 N
m (82 kgf
cm, 71 in.
lbf)
20. INSTALL SEPARATE TYPE FRONT SEAT BACK COVER
(a) Install the lumbar support adjuster with the 2 screws.
(b) Install the seatback pad.
(c) Cover the top of the seatback pad with the seatback cover.
(d) Install the 2 headrest supports.
(e) Using hog ring pliers, install the seatback cover complete-
ly with new hog rings.
NOTICE:

Be careful not to damage the cover.

When installing the hog rings, take care to prevent
wrinkles as much as possible.
(f) w/ Side airbag:
Install the seatback cover bracket with the nut.
Torque: 6.0 N
m (61 kgf
cm, 53 in
lbf)

610CJ±02
B66559
Combination Meter (Driver Side Seat Belt Warning Lamp)
Passenger Side Seat Belt Warning Lamp Assy
Front Seat Inner Belt Assy LH
Front Seat Inner Belt Assy RH
Seat Belt Warning Sensor
(Built in Passenger Side Seat)
± SEAT BELTSEAT BELT WARNING SYSTEM
61±1
AVENSIS REPAIR MANUAL (RM1018E)
SEAT BELT WARNING SYSTEM
LOCATION

610CK±02
61±2
±
SEAT BELT SEAT BELT WARNING SYSTEM
AVENSIS REPAIR MANUAL (RM1018E)
PROBLEM SYMPTOMS TABLE
SymptomSuspected AreaSee Page
Driver side seat belt warning lamp does not light up
1. Fuse
2. Combination meter
3. Airbag sensor assy center
4. Front seat inner belt assy LH
5. Wire harness

71±21
60±62 61±3

Passenger side seat belt warning lamp does not light up
1. Fuse
2. Passenger side seat belt warning lamp assy
3. Front seat inner belt assy RH
4. Wire harness

61±3
61±3

610CL±02
B69502
AA
Buckle Switch ON
1
3 2
4
B69502
AA
Buckle Switch OFF
1
3 2
4
B69852
3 2
1
4AA
Connect of Airbag
Seat Position Sensor12B
B
B69501
AA
Buckle Switch ON
B
B
3 21
4321
± SEAT BELTSEAT BELT WARNING SYSTEM
61±3
AVENSIS REPAIR MANUAL (RM1018E)
INSPECTION
1. Driver side:
INSPECT FRONT SEAT INNER BELT ASSY
(a) Inspect the buckle switch.
(1) Fasten the seat belt (Buckle switch is ON).
(2) Check the resistance between the terminals.
Standard:
Tester ConnectionSpecified Condition
A±1 ± A±31,330

(3) Release the seat belt (Buckle switch is OFF).
(4) Check the resistance between the terminals.
Standard:
Tester ConnectionSpecified Condition
A±1 ± A±3330

If the result is not as specified, replace the inner belt assy.
(b) Inspect the circuit for the airbag seat position sensor.
(1) Check the resistance between the terminals of con-
nector A and the connector of the airbag seat posi-
tion sensor.
Standard:
Tester ConnectionSpecified Condition
A±2 ± B±1 (Connector for airbag seat position sensor)Below 1
A±4 ± B±2 (Connector for airbag seat position sensor)Below 1

If the result is not as specified, replace the inner belt assy.
2. Passenger side:
INSPECT FRONT SEAT INNER BELT ASSY
(a) Inspect the buckle switch.
(1) Fasten the seat belt (Buckle switch is ON).
(2) Check the resistance between the terminals.
Standard:
Tester ConnectionSpecified Condition
A±1 ± B±3Below 1

A±3 ± B±1Below 1

030AA±10
03±50
± SERVICE SPECIFICATIONSAUTOMATIC TRANSMISSION / TRANSAXLE
AVENSIS REPAIR MANUAL (RM1018E)
TORQUE SPECIFICATION
U341E
Part TightenedN
mkgf
cmft
lbf
Park/neutral position switch x Transaxle Bolt
Nut5.4
6.955
7048 in.
lbf
61 in.
lbf
Control shaft lever x Park/neutral position switch131309
Battery carrier x Body1313210
Engine hanger x Engine3838728
Drain plug x Oil pan4950036
Transaxle x Engine Bolt A:
Bolt B:
Bolt C:64
46
23650
470
23547
34
17
Torque converter clutch x Drive plate2828520
Engine mounting bracket RR x Transaxle6465347
Engine mounting bracket FR x Transaxle6465347
Center member x Body Bolt A:4545933
Center member x Suspension member Bolt B:
BoltC:96
52979
53071
38
Engine mounting insulator RR x Engine mounting bracket RR8788764
Engine mounting insulator RR x Suspension member5253038
Engine mounting insulator FR x Engine mounting bracket FR5253038
Engine mounting bracket LH x Transaxle6465347
Engine mounting insulator LH x Body Bolt A:
Nut B:52
80530
81538
59
Starter x Transaxle3737727
Starter wire x Starter9.810087 in.
lbf
Froor panel brace x Body3030222
Oil filler tube x Transaxle Bolt A:121229
Oil cooler tube clamp x Oil filler tube Bolt B:5.55649 in.
lbf
Oil cooler outlet tube x Transaxle3535725
Oil cooler inlet tube x Transaxle3535725
Wire harness clamp bracket x Transaxle121229
Wire harness x Transaxle Bolt A:
Bolt B:5
2651
26544 in.
lbf
19
Control cable bracket x Transaxle121229
Control cable support x Transaxle121229
Air cleaner assy x Body7.07162 in.
lbf
Cylinder head cover No. 2 x Engine7.07162 in.
lbf
Speed sensor x Transaxle5.45548 in.
lbf
Transmission wire x Transaxle5.45548
Solenoid valve x Valve body Bolt A:
Bolt B:11
1111 0
11 08
8
Valve body x Transaxle1111 08
ATF temperature sensor x Valve body1111 08
Oil strainer x Valve body1111 08
Oil pan x Transaxle7.88069 in.
lbf
Floor shift assembly x Body121229
Control cable x Control shaft lever121229

± SERVICE SPECIFICATIONSAUTOMATIC TRANSMISSION / TRANSAXLE
03±51
AVENSIS REPAIR MANUAL (RM1018E) U241E
Part TightenedN
mkgf
cmft
lbf
Park/neutral position switch x Transaxle Bolt
Nut5.4
6.955
7048 in.
lbf
61 in.
lbf
Control shaft lever x Park/neutral position switch131309
Battery carrier x Body1313210
Engine hanger x Engine3838728
Drain plug x Oil pan4950036
Transaxle x Engine Bolt A:
Bolt B:
Bolt C:64
46
44650
470
44947
34
32
Torque converter clutch x Drive plate4142030
Engine mounting bracket RR x Transaxle6465247
Engine mounting bracket FR x Transaxle6465247
Center member x Body4545933
Center member x Suspension member Bolt B:
Boltc:96
52979
53071
38
Engine mounting insulator RR x Engine mounting bracket RR8788764
Engine mounting insulator RR x Suspension member5253038
Engine mounting insulator FR x Engine mounting bracket FR5253038
Engine mounting bracket LH x Transaxle6465347
Engine mounting insulator LH x Body Bolt A:
Nut B:52
80530
81638
59
Starter x Transaxle3737727
Starter wire x Starter9.810087 in.
lbf
Oil filler tube x Transaxle5.55649 in.
lbf
Oil cooler tube clamp x Oil filler tube5.45547 in.
lbf
Oil cooler outlet tube x Transaxle3434725
Oil cooler inlet tube x Transaxle3434725
Wire harness clamp bracket x Transaxle1313210
Wire harness x Transaxle Bolt A:
Bolt B:5.0
8.451
8644 in.
lbf
74 in.
lbf
Control cable bracket x Transaxle121228
Control cable clamp x Transaxle121229
Air cleaner assy x Body5.05049 in.
lbf
Cylinder head cover sub±assy No. 1 x Engine9.09280 in.
lbf
Transmission wire x Transaxle5.45548 in.
lbf
Solenoid valve x Valve body Bolt A:
Bolt B:6.6
1167
11 058 in.
lbf
8
Valve body x Transaxle1111 08
Manual detent spring x Valve body1111 08
Oil strainer x Valve body1111 08
Oil pan x Transaxle7.88069 in.
lbf
Floor shift assy x Body121229
Control cable x Control shaft lever121229
Control cable x Body Bolt
Nut5.0
5.050
5043 in.
lbf
43 in.
lbf
Speed sensor x Transaxle121229
Drive shaft bearing cace x Bearing bracket6465047

030MV±02
03±42
± SERVICE SPECIFICATIONSBRAKE
AVENSIS REPAIR MANUAL (RM1018E)
TORQUE SPECIFICATION
Part TightenedN
mkgf
cmft
lbf
Wheel nut1031,05076
Brake line union nut 10 mm
14 mm15
29155
29611
21
Brake booster clevis lock nut1919414
Brake master cylinder sub±assy x Brake booster assy2020415
Charcoal canister bracket x Body5.45548 in.
lbf
Brake booster assy x Body131309
Brake pedal support x Instrument panel reinforcement2424117
Brake pedale support x Brake pedal3737527
Brake pedale support x Body131309
Brake tube clamp x body5.45548 in.
lbf
Vacuum pump x Engine2121415
Vacuum pump union nut1414010
Vacuum pump check valve sub±assy x End cover7421454
Vacuum pump end cover x vacuum pump housing7.88069 in.
lbf
Front disc brake bleeder plug101027
Front brake cylinder mounting x Steering knuckle1021,04075
Front disc brake cylinder x Front disc brake cylinder mounting3030622
Front disc brake caliper x Flexible hose2929621
Rear disc brake bleeder plug101027
Rear disc brake cylinder mounting x Steering knuckle4747534
Rear disc brake cylinder x Rear disc brake cylinder mounting3030622
Rear disc brake caliper x Flexible hose2929621
Brake actuator x Brake actuator bracket
w/o VSC:
w/ VSC:7.0
4.771
4862 in.
lbf
42 in.
lbf
Front speed sensor wire harness clamp x shock absorber2929621
Brake actuator bracket x Body1919514
Front speed sensor x Steering knuckle8.08271 in.
lbf
Yawrate sensor bracket set bolt2121415
Yawrate sensor x Yawrate sensor bracket66153 in.
lbf
Yawrate sensor bracket x Body2121415