warning light TOYOTA AVENSIS 2002 Owner's Manual

600A1±04
H42701
60±62
±
SUPPLEMENTAL RESTRAINT SYSTEM AIR BAG SENSOR ASSY CENTER
AVENSIS REPAIR MANUAL (RM1018E)
REPLACEMENT
1.PRECAUTION (See page 60±1)
2.DISCONNECT BATTERY NEGATIVE TERMINAL (See page 60±1)
3.REMOVE SHIFT LEVER KNOB SUB±ASSY (M/T TRANSAXLE) (See page 71±11)
4.REMOVE CONSOLE PANEL SUB±ASSY UPPER (See page 71±11)
5.REMOVE CONSOLE PANEL SUB±ASSY LOWER (See page 71±11)
6.REMOVE CONSOLE BOX ASSY RR (See page 71±11)
7.REMOVE AIR DUCT REAR NO.3 (See page 71±11)
8.REMOVE AIR DUCT REAR NO.4 (See page 71±11) 9. REMOVE AIR BAG SENSOR ASSY CENTER
(a) Disconnect the 3 connectors from the airbag sensor assycenter.
(b) Remove the 3 bolts and airbag sensor assy center.
10. INSTALL AIR BAG SENSOR ASSY CENTER
(a) Check that the ignition switch is off.
(b) Check that the battery negative (±) terminal is disconnected.
NOTICE:
Do not start the operation for 90 seconds after removing the terminal.
(c) Temporarily install the airbag sensor assy center with the 3 bolts.
NOTICE:

If the airbag sensor assy center has been dropped, or there are any crac\
ks, dents or other de-
fects in the case, bracket or connector, replace the airbag sensor assy center with a new one.

When installing the airbag sensor assy center, take care that the SRS wiring does not interfere
with other parts and is not pinched between other parts.
(d) Tighten the 3 bolts to the specified torque. Torque: 17.5 N
m (178 kgf
cm, 13 ft
lbf)
(e) Connect the connectors to the airbag sensor assy center.
(f) Check that no play is identified.
(g) Check that the water±proof sheet is properly set.
11.INSPECT SRS WARNING LIGHT (See page 05±1184)

600K6±01
H42699
60±64
±
SUPPLEMENTAL RESTRAINT SYSTEM AIR BAG SENSOR FRONT LH
AVENSIS REPAIR MANUAL (RM1018E)
REPLACEMENT
HINT:
Replacement procedure of the RH side is the same as that for with LH side.
1.PRECAUTION (See page 60±1)
2.DISCONNECT BATTERY NEGATIVE TERMINAL (See page 60±1) 3. REMOVE AIR BAG SENSOR FRONT LH
(a) Remove the 2 bolts and airbag sensor front LH.
(b) Disconnect the connector from the airbag sensor frontLH.
4. INSTALL AIR BAG SENSOR FRONT LH
(a) Check that the ignition switch is off.
(b) Check that the battery negative (±) is terminal is disconnected.
NOTICE:
Do not start the operation for 90 seconds after removing the terminal.
(c) Install the airbag sensor front LH with the 2 bolts. Torque: 8.0 N
m (82 kgf
cm, 71 in.
lbf)
NOTICE:

If the airbag sensor front LH has been dropped, or there are any cracks,\
dents or other defects
in the case, bracket or connector, replace the airbag sensor front LH with a new one.

When installing the airbag sensor front LH, take care that the SRS wiring does not interfere\
with
other parts and is not pinched between other parts.
(d) Connect the connector to the airbag sensor front LH.
(e) Check that no play is identified.
5.INSPECT SRS WARNING LIGHT (See page 05±1184)

600K8±01
H42769
60±68
±
SUPPLEMENTAL RESTRAINT SYSTEM AIR BAG SENSOR REAR LH
AVENSIS REPAIR MANUAL (RM1018E)
REPLACEMENT
HINT:
Replacement procedure of the RH side is the same as that for the LH side.
1.PRECAUTION (See page 60±1)
2.DISCONNECT BATTERY NEGATIVE TERMINAL (See page 60±1)
3.REMOVE REAR DOOR SCUFF PLATE LH (See page 76±36)
4.REMOVE REAR SEAT CUSHION ASSEMBLY (SEDAN MODELS) (See page 76±36)
5.REMOVE REAR SIDE SEAT BACK ASSY LH (See page 76±36) 6. REMOVE AIR BAG SENSOR REAR LH
(a) Disconnect the connector of the airbag sensor rear LH.
(b) Remove the 2 bolts and the airbag sensor rear LH.
7.INSTALL AIR BAG SENSOR REAR LH (See page 60±11)
(a) Check that the ignition switch is off.
(b) Check that the battery negative (±) terminal is disconnected.
NOTICE:
Do not start the operation for 90 seconds after removing the terminal.
(c) Install the airbag sensor rear LH with the 2 bolts. Torque: 8.0 N
m (82 kgf
cm, 70 ft
lbf)
NOTICE:

If the airbag sensor rear LH has been dropped, or there are any cracks, \
dents or other defects
in the case, bracket or connector, replace the airbag sensor rear LH with a new one.

When installing the airbag sensor rear LH, take care that the SRS wiring does not interfere \
with
other parts and is not pinched between other parts.
(d) Connect the connector of the airbag sensor rear LH.
(e) Check that no play is identified.
8.INSPECT SRS WARNING LIGHT (See page 05±1184)

H42757
A
B
C
E
D F
G
Wagon Models:
60±40
±
SUPPLEMENTAL RESTRAINT SYSTEM CURTAIN SHIELD AIR BAG ASSY LH
AVENSIS REPAIR MANUAL (RM1018E)
9. INSTALL CURTAIN SHIELD AIR BAG ASSY LH (WAGON MODELS)
(a) Install the curtain shield airbag assy LH with the 3 bolts and 4 screws \
in order as follows. G  F  E  D  C  B  A
Torque:
Bolt A, G, F: 14 N m (143 kgf cm, 10 ft lbf)
Bolt B, C, E, D: 3.5 N m (36 kgf cm, 31 in. lbf)
(b) Connect the curtain shield airbag assy LH connector.
10.INSPECT CURTAIN SHIELD AIR BAG ASSY LH (See page 60±11)
11.INSTALL ROOF HEADLINING ASSY (SEDAN MODELS) (See page 76±36)
12.INSTALL ROOF HEADLINING ASSY (LIFTBACK MODELS) (See page 76±45)
13.INSTALL ROOF HEADLINING ASSY (WAGON MODELS) (See page 76±54)
14.INSPECT SRS WARNING LIGHT (See page 05±1184)

H43003
H42615
60±18
±
SUPPLEMENTAL RESTRAINT SYSTEM HORN BUTTON ASSY
AVENSIS REPAIR MANUAL (RM1018E)
4. INSTALL HORN BUTTON ASSY
(a) Support the horn button assy with the hand as shown in the illustration.
(b) Connect the airbag connectors.
(c) Connect the horn connector.
(d) Confirm that the circumference groove of the torx screw fits in the screw case, and place the horn button assy onto
the steering wheel assy.
(e) Using a torx socket wrench (T 30), install the 2 screws. Torque: 8.8 N
m (90 kgf
cm, 78 in.
lbf)
5.INSPECT HORN BUTTON ASSY (See page 60±11)
(a) Do a visual check which includes the following items with the horn button assy installed in the vehicle:
Cuts, minute cracks or marked discoloration on the horn
button assy top surface and in the grooved portion.
6.INSPECT SRS WARNING LIGHT (See page 05±1184)

600K4±01
H42660
H42661
H42665
60±54
±
SUPPLEMENTAL RESTRAINT SYSTEM INSTRUMENT PANEL AIR BAG ASSY
AVENSIS REPAIR MANUAL (RM1018E)
REPLACEMENT
1.PRECAUTION (See page 60±1)
2.DISCONNECT BATTERY NEGATIVE TERMINAL (See page 60±1)
3. REMOVE INSTRUMENT PANEL HOLE COVER
(a) Using a screwdriver, remove the 2 instrument panel hole cover. 4. REMOVE INSTRUMENT PANEL AIR BAG ASSY
(a) Using a screwdriver disconnect the airbag connector.
(b) Remove the 4 bolts, 2 nuts and the instrument panel air-bag assy.
5. INSTALL INSTRUMENT PANEL AIR BAG ASSY
(a) Install the instrument panel airbag assy.
(b) Connect the airbag connector.
(c) Install the 4 bolts and the 2 nuts. Torque: 18.0 N
m (184 kgf
cm, 13 ft
lbf)
(d) Install the instrument panel hole cover.
6.INSPECT INSTRUMENT PANEL AIR BAG ASSY (See page 60±11)
7.INSPECT SRS WARNING LIGHT (See page 05±1184)

600JY±01
H42642
H42643
H42644
Hook
Airbag DoorHook
Front
±
SUPPLEMENTAL RESTRAINT SYSTEM INSTRUMENT PANEL PASSENGER AIR BAG ASSY
60±29
AVENSIS REPAIR MANUAL (RM1018E)
REPLACEMENT
1.PRECAUTION (See page 60±1)
2.DISCONNECT BATTERY NEGATIVE TERMINAL (See page 60±1)
3.REMOVE GLOVE COMPARTMENT DOOR ASSY (See page 71±11)
4. DISCONNECT PASSENGER AIRBAG CONNECTOR
(a) Remove the passenger airbag connector clip.
(b) Disconnect the passenger airbag connector.
5. REMOVE INSTRUMENT PANEL SUB±ASSY UPPER W/INSTR PNL PASS L/DOOR AIR BAG ASSY (See page 71±11)
6. REMOVE INSTRUMENT PANEL PASSENGER AIRBAG ASSY
(a) Remove the 2 screws.
(b) Release the rear side wall of the airbag door from the hook by slightly deflecting it and roll the instrument panel
passenger airbag assy forward.
(c) Release the front side wall of the airbag door from the oth-
er hook and remove the instrument panel passenger air-
bag assy.
7. INSTALL INSTRUMENT PANEL PASSENGER AIR BAG ASSY
8.INSPECT INSTRUMENT PANEL PASSENGER AIR BAG ASSY (See page 60±11)
9. INSTALL INSTRUMENT PANEL SUB±ASSY UPPER W/INSTR PNL PASS L/DOOR AIR BAG ASSY (See page 71±11)
10.INSPECT SRS WARNING LIGHT (See page 05±1184)

600AB±04
H42640
60±70
±
SUPPLEMENTAL RESTRAINT SYSTEM SEAT POSITION AIR BAG SENSOR
AVENSIS REPAIR MANUAL (RM1018E)
REPLACEMENT
HINT:
Replacement procedure of the RH side is the same as that of the LH side.
1.PRECAUTION (See page 60±1)
2.DISCONNECT BATTERY NEGATIVE TERMINAL (See page 60±1)
3.REMOVE SEAT TRACK COVER LH (See page 72±16)
4.REMOVE SEAT TRACK BRACKET COVER INNER LH (See page 72±16)
5.REMOVE FRONT SEAT ASSY LH (See page 72±16) 6. REMOVE SEAT POSITION AIR BAG SENSOR
(a) Disconnect the connector of the seat position airbag sen-sor.
(b) Using a torx socket wrench (T30), remove the torx screw and seat position airbag sensor.
7. INSTALL SEAT POSITION AIR BAG SENSOR
(a) Check that the ignition switch is off.
(b) Check that the battery negative (±) terminal is disconnected.
NOTICE:
Do not start the operation for 90 seconds after removing the terminal.
(c) Using a torx socket wrench (T30), install the seat position airbag sen\
sor with the torx screw. Torque: 8.0 N
m (82 kgf
cm, 71 in.
lbf)
NOTICE:

If the seat position airbag sensor has been dropped, or there are any cracks, dents or other de-
fects in the case, bracket or connector, replace the seat position airbag sensor with a new one.

When installing the seat position airbag sensor, take care that the SRS wiring does not interfere
with other parts and is not pinched between other parts.
(d) Connect the connector of the seat position airbag sensor.
(e) Check that no play is identified.
8.INSTALL FRONT SEAT ASSY LH (See page 72±16)
Torque: 37 N
m (375 kgf
cm, 27 ft
lbf)
9.SRS WARNING LIGHT (See page 05±1184)

600A7±03
H42767
60±66
±
SUPPLEMENTAL RESTRAINT SYSTEM SIDE AIR BAG SENSOR ASSY LH
AVENSIS REPAIR MANUAL (RM1018E)
REPLACEMENT
HINT:
Replacement procedure of the RH side is the same as that for with LH side.
1.PRECAUTION (See page 60±1)
2.DISCONNECT BATTERY NEGATIVE TERMINAL (See page 60±1)
3.REMOVE FRONT DOOR SCUFF PLATE LH (See page 76±36)
4.REMOVE REAR DOOR SCUFF PLATE LH (See page 76±36)
5.REMOVE FRONT DOOR WEATHERSTRIP LH (See page 76±36)
6.REMOVE REAR DOOR WEATHERSTRIP LH (See page 76±36)
7.REMOVE CENTER PILLAR GARNISH LOWER LH (See page 76±36)
8.REMOVE FRONT SEAT OUTER BELT ASSY LH (See page 61±7) 9. REMOVE SIDE AIR BAG SENSOR ASSY LH
(a) Remove the bolt and the side airbag sensor assy LH.
(b) Disconnect the connector from the side airbag sensorassy LH.
10. INSTALL SIDE AIR BAG SENSOR ASSY LH
(a) Check that the ignition switch is off.
(b) Check that the battery negative (±) terminal is disconnected.
NOTICE:
Do not start the operation for 90 seconds after removing the terminal.
(c) Install the side airbag sensor assy LH with the nut. Torque: 8.0 N
m (82 kgf
cm, 70 in.
lbf)
NOTICE:

If the side airbag sensor assy LH has been dropped, or there are any cra\
cks, dents or other de-
fects in the case, bracket or connector, replace the side airbag sensor assy LH with a new one.

When installing the side airbag sensor assy LH, take care that the SRS wiring\
does not interfere
with other parts and is not pinched between other parts.
(d) Connect the connector of the side airbag sensor assy LH.
(e) Check that no play is identified.
11.INSTALL FRONT SEAT OUTER BELT ASSY LH (See page 61±7)
12.INSPECT SRS WARNING LIGHT (See page 05±1184)

H42637
H42638Marks
±
SUPPLEMENTAL RESTRAINT SYSTEM SPIRAL CABLE SUB±ASSY
60±27
AVENSIS REPAIR MANUAL (RM1018E)
13. INSTALL SPIRAL CABLE SUB±ASSY
(a) Set the turn signal switch to the neutral position.
NOTICE:
Make sure of the neutral position since the pin of the turn signal switc\
h may be snapped.
(b) Install the spiral cable sub±assy.
NOTICE:
When replacing the spiral cable sub±assy with a new one, remove the l\
ock pin before installing the
steering wheel assy.
(c) Connect the airbag connector and the connector.
(d) Install the steering column cover with the 3 screws.
14. ADJUST SPIRAL CABLE SUB±ASSY
(a) Check that the ignition switch is off.
(b) Check that the battery negative terminal is disconnected.
NOTICE:
Do not start the operation for 90 seconds after removing
the terminal.
(c) Turn the spiral cable sub±assy counterclockwise slowlyby hand until it feels firm.
(d) Then rotate the spiral cable sub±assy clockwise about 2.5 turns to align the marks.
HINT:
The spiral cable sub±assy will rotate about 2.5 turns to both left
and right of the center.
15.INSTALL STEERING COLUMN COVER SUB±ASSY LOWER (See page 50±9)
16.INSTALL INSTRUMENT PANEL AIR BAG ASSY (See page 60±54)
17.INSTALL STEERING WHEEL ASSY (See page 50±9)
18. INSPECT STEERING WHEEL CENTER POINT
19.INSTALL HORN BUTTON ASSY (See page 60±17)
20.INSPECT HORN BUTTON ASSY (See page 60±11)
21.INSPECT SRS WARNING LIGHT (See page 05±1184)