clock TOYOTA AVENSIS 2002 Service Manual

I35248
V LH Line
V RH Line
V Line90
3 m (9.84 ft)
I37308
Low Beam:V LH Line
V RH Line
30mm
(1.18 in.)84 mm
(3.3 in.)
H Line6mm
(0.23 in.)
I37102
High Beam:V LH Line
V RH Line
H Line
I35802Adjusting Bolt A
Adjusting Bolt B
65±20
± LIGHTINGHEADLAMP UNIT LH
AVENSIS REPAIR MANUAL (RM1018E)
(c) Check the headlight aiming.
(1) Align the paper with the center of the vehicle.

Make a distance of 3 m ( 9.84 ft) between the head-
lights and the paper, and put the paper against a
wall with the H line being at the same height as the
center mark.

Align the center of the vehicle with the V line on the
paper, and ensure that the paper is at a 90 angle
in accordance to the V line.
(2) Start the engine.
(3) Turn on the headlights and check that the aim is with
in the specified valves shown in the illustration.
NOTICE:

When covering the headlights, finish it within 3 mi-
nuites.

The headlight lens is made of synthetic resin, so it is
easily.
HINT:
When checking the aiming of the High±beam, shut off the Low±
beam or disconnect the Low±beam headlight connector.
(d) Adjust the aim in the vertical direction:
Using a screwdriver, adjust the headlight aim within the
specified range by turning the aiming screw A.
NOTICE:

Adjust the headlight aim by turning the screw in the
tightening direction.

When the screw is tightened excessively, loosen it
once and re±tighten it to adjust the headlight aim.
HINT:
The optical axis aim moves downward when turning the screw-
driver clockwise, and it moves upward when turning the screw-
driver counterclockwise.
(e) Adjust the aim in the horizontal direction:
Using a screwdriver, adjust the headlight aim within the
specified range by turning the aiming screw B.
NOTICE:

Adjust the headlight aim by turning the screw in the
tightening direction.

When the screw is tightened excessively, loosen it
once and re±tighten it to adjust the headlight aim.

B65859
Slide Motor
ClockwiseCounter±
clockwiseDriving Axis
B65859
Front Vertical
Motor
Clockwise
Counter±clockwise
Driving Axis
B65859
Lifter Motor
Clockwise
Counter±
clockwise
Driving Axis
72±8
±
SEAT FRONT POWER SEAT CONTROL SYSTEM
AVENSIS REPAIR MANUAL (RM1018E)
4. INSPECT POWER SEAT MOTOR ASSY
(a) Inspect operation of the slide motor. (1) Check that the motor rotates smoothly when the
battery is connected to the motor connector termi-
nals.
Standard:
Tester ConnectionOperational Direction
Battery positive voltage 1
Battery negative voltage 2Clockwise
Battery positive voltage 2
Battery negative voltage 1Counterclockwise
If the result is not as specified, replace the motor assy.
(b) Driver side seat:
Inspect operation of the front vertical motor.
(1) Check that the motor rotates smoothly when thebattery is connected to the front vertical motor con-
nector terminals.
Standard:
Tester ConnectionOperational Direction
Battery positive voltage 1
Battery negative voltage 2Clockwise
Battery positive voltage 2
Battery negative voltage 1Counterclockwise
If the result is not as specified, replace the motor assy.
(c) Driver side seat:
Inspect operation of the lifter motor.
(1) Check that the motor rotates smoothly when thebattery is connected to the lifter motor connector
terminals.
Standard:
Tester ConnectionOperational Direction
Battery positive voltage 1
Battery negative voltage 2Clockwise
Battery positive voltage 2
Battery negative voltage 1Counterclockwise
If the result is not as specified, replace the motor assy.

B65859
Clockwise
Counter±
clockwise
Reclining Motor
Driving Axis
B65448
Clockwise
Driving Axis Counter±clockwise Lumbar Support
Adjuster Motor
±
SEAT FRONT POWER SEAT CONTROL SYSTEM
72±9
AVENSIS REPAIR MANUAL (RM1018E)
(d) Inspect operation of the reclining motor.
(1) Check that the motor rotates smoothly when thebattery is connected to the reclining motor connec-
tor terminals.
Standard:
Tester ConnectionOperational Direction
Battery positive voltage 1
Battery negative voltage 2Clockwise
Battery positive voltage 2
Battery negative voltage 1Counterclockwise
If the result is not as specified, replace the motor assy.
5. Driver side seat:
INSPECT LUMBAR SUPPORT ADJUSTER ASSY
(a) Inspect operation of the motor. (1) Check that the motor rotates smoothly when thebattery is connected to the lumber support adjuster
motor connector terminals.
Standard:
Tester ConnectionOperational Direction
Battery positive voltage 1
Battery negative voltage 2Clockwise
Battery positive voltage 2
Battery negative voltage 1Counterclockwise
If the result is not as specified, replace the adjuster assy.

F44800
Marks
F44801
Torx ScrewScrew Case
±
STEERING COLUMN STEERING COLUMN ASSY
50±19
AVENSIS REPAIR MANUAL (RM1018E)
54.INSTALL INSTRUMENT PANEL AIR BAG ASSY (See page 60±54)
55. INSTALL COLUMN HOLE COVER SILENCER SHEET
56. PLACE FRONT WHEELS FACING STRAIGHT AHEAD
57.INSTALL SPIRAL CABLE SUB±ASSY (See page 60±26)
58. CENTER SPIRAL CABLE
(a) Check that the front wheels are facing straight ahead.
(b) Turn the cable counterclockwise by hand until it becomesharder to turn.
(c) Then rotate the cable clockwise about 2.5 turns to align the marks.
HINT:
The cable will rotate about 2.5 turns to either left or right of the
center.
59. INSTALL STEERING WHEEL ASSY
(a) Align matchmarks on the steering wheel and main shaft assembly.
(b) Install the steering wheel set nut. Torque: 50 N´m (510 kgf´cm, 37 ft´lbf)
(c) Connect the connector.
60. INSTALL HORN BUTTON ASSY
NOTICE:

Never use airbag parts from another vehicle. When
replacing parts, replace with new ones.

Make sure the horn button assy is installed with the
specified torque.

If the horn button assy has been dropped, or there are
cracks, dents or other defects in the case or connec-
tor, replace the horn button assy with a new one.

When installing the horn button assy, take care that
the wirings do not interfere with other parts and that
they are not pinched between other parts.
(a) Connect the terminal.
(b) Connect the airbag connector.
(c) Install the steering horn button assy after confirming that the circumference groove of the torx screws is caught on
the screw case.
(d) Using a torx socket wrench, torque the 2 screws. Torque: 8.8 N´m (90 kgf´cm, 78 in.´lbf)
61. STEERING WHEEL CENTER POINT
62. CONNECT BATTERY NEGATIVE TERMINAL
63.INSPECT SRS WARNING LIGHT(See page 05±1184)
64. PERFORM CALIBRATION OF TORQUE SENSOR ZERO POINT (ELECTRIC POWER STEERING) (See page 05±1045)

H42637
H42638Marks
±
SUPPLEMENTAL RESTRAINT SYSTEM SPIRAL CABLE SUB±ASSY
60±27
AVENSIS REPAIR MANUAL (RM1018E)
13. INSTALL SPIRAL CABLE SUB±ASSY
(a) Set the turn signal switch to the neutral position.
NOTICE:
Make sure of the neutral position since the pin of the turn signal switc\
h may be snapped.
(b) Install the spiral cable sub±assy.
NOTICE:
When replacing the spiral cable sub±assy with a new one, remove the l\
ock pin before installing the
steering wheel assy.
(c) Connect the airbag connector and the connector.
(d) Install the steering column cover with the 3 screws.
14. ADJUST SPIRAL CABLE SUB±ASSY
(a) Check that the ignition switch is off.
(b) Check that the battery negative terminal is disconnected.
NOTICE:
Do not start the operation for 90 seconds after removing
the terminal.
(c) Turn the spiral cable sub±assy counterclockwise slowlyby hand until it feels firm.
(d) Then rotate the spiral cable sub±assy clockwise about 2.5 turns to align the marks.
HINT:
The spiral cable sub±assy will rotate about 2.5 turns to both left
and right of the center.
15.INSTALL STEERING COLUMN COVER SUB±ASSY LOWER (See page 50±9)
16.INSTALL INSTRUMENT PANEL AIR BAG ASSY (See page 60±54)
17.INSTALL STEERING WHEEL ASSY (See page 50±9)
18. INSPECT STEERING WHEEL CENTER POINT
19.INSTALL HORN BUTTON ASSY (See page 60±17)
20.INSPECT HORN BUTTON ASSY (See page 60±11)
21.INSPECT SRS WARNING LIGHT (See page 05±1184)

60±2
± SUPPLEMENTAL RESTRAINT SYSTEMSUPPLEMENTAL RESTRAINT SYSTEM
AVENSIS REPAIR MANUAL (RM1018E)

When the negative (±) terminal cable is disconnected from the battery, the memory of the clock
and audio system will be canceled. So before starting work, make a record of the contents mem-
orized in the audio memory system. When work is finished, reset the audio systems as they
were before and adjust the clock. To avoid erasing the memory in each memory system, never
use a back±up power supply from outside the vehicle.

If the vehicle is equipped with a mobile communication system, refer to the precaution in the
INTRODUCTION section.

B66817
Full±latch
Open±latch 73±10
± THEFT DETERRENT & DOOR LOCKPOWER DOOR LOCK CONTROL SYSTEM
AVENSIS REPAIR MANUAL (RM1018E)
9. INSPECT BACK DOOR LOCK ASSY (SEDAN
MODELS)
(a) Check operation of the door lock.
(1) Using a screwdriver, push the latch in order to put
the back door lock in the locked condition (full±latch
position).
(2) Apply battery voltage to the door lock and check op-
eration of the latch.
Standard:
Measurement ConditionSpecified Condition
Battery positive (+)
Terminal 1
Battery negative (±)
Terminal 3Latch turns to open±latch position
If the result is not as specified, replace the door lock assy.
(b) Apply battery voltage to the door lock motor and check
motor operation.
Standard:
Measurement ConditionSpecified Condition
Battery positive (+)
Terminal 3
Battery negative (±)
Terminal 1ClockwiseMotor in normal rotation
Battery positive (+)
Terminal 1
Battery negative (±)
Terminal 3Counterclockwise (Motor in reverse rota-
tion)
If the result is not as specified, replace the door lock assy.
(c) Check the resistance of the courtesy switch.
Standard:
Tester ConnectionDoor Lock Latch PositionSpecified Condition
23Open±latch positionBelow 1
2 ± 3Full±latch position10 k
or higher
If the result is not as specified, replace the door lock assy.

B66815
Full±latch
Open±latch
± THEFT DETERRENT & DOOR LOCKPOWER DOOR LOCK CONTROL SYSTEM
73±11
AVENSIS REPAIR MANUAL (RM1018E)
10. INSPECT BACK DOOR LOCK ASSY (WAGON
MODELS)
(a) Check operation of the door lock.
(1) Using a screwdriver, push the latch in order to put
the back door lock in the locked condition (full±latch
position).
(2) Apply battery voltage to the door lock and check op-
eration of the latch.
Standard:
Measurement ConditionSpecified Condition
Battery positive (+)
Terminal 4
Battery negative (±)
Terminal 3Latch turns to open±latch position
If the result is not as specified, replace the door lock assy.
(b) Apply battery voltage to the door lock motor and check
motor operation.
Standard:
Measurement ConditionSpecified Condition
Battery positive (+)
Terminal 4
Battery negative (±)
Terminal 3ClockwiseMotor in normal rotation
Battery positive (+)
Terminal 3
Battery negative (±)
Terminal 4Counterclockwise (Motor in reverse rota-
tion)
If the result is not as specified, replace the door lock assy.
(c) Check the resistance of the courtesy switch.
Standard:
Tester ConnectionDoor Lock Latch PositionSpecified Condition
12Open±latch positionBelow 1
1 ± 2Full±latch position10 k
or higher
If the result is not as specified, replace the door lock assy.

B66816
Full±latch
Open±latch
B68460
LOCK
UNLOCK
Door Control Switch
123 6 745 8918 19 22 2320 21 24
10 11 14 15
12 13 16 17
73±12
± THEFT DETERRENT & DOOR LOCKPOWER DOOR LOCK CONTROL SYSTEM
AVENSIS REPAIR MANUAL (RM1018E)
11. INSPECT BACK DOOR LOCK ASSY (LIFTBACK
MODELS)
(a) Check operation of the door lock.
(1) Using a screwdriver, push the latch in order to put
the back door lock in the locked condition (full±latch
position).
(2) Apply battery voltage to the door lock and check op-
eration of the latch.
Standard:
Measurement ConditionSpecified Condition
Battery positive (+)  Terminal 4
Battery negative (±)  Terminal 3Latch turns to open±latch position
If the result is not as specified, replace the door lock assy.
(b) Apply battery voltage to the door lock motor and check
motor operation.
Standard:
Measurement ConditionSpecified Condition
Battery positive (+)  Terminal 4
Battery negative (±)  Terminal 3ClockwiseMotor in normal rotation
Battery positive (+)  Terminal 3
Battery negative (±)  Terminal 4Counterclockwise (Motor in reverse rota-
tion)
If the result is not as specified, replace the door lock assy.
(c) Check the resistance of the courtesy switch.
Standard:
Tester ConnectionDoor Lock Latch PositionSpecified Condition
12Open±latch positionBelow 1 1 ± 2Full±latch position10 kor higher
If the result is not as specified, replace the door lock assy.
12. INSPECT POWER WINDOW REGULATOR MASTER
SWITCH ASSY
(a) Check the resistance of the door control switch.
Standard:
Tester ConnectionDoor Lock PositionSpecified Condition
7 ± 8LockBelow 1 
7 ± 8OFF10 kor higher5 ± 7OFF10 kor higher
5 ± 7UnlockBelow 1 
If the result is not as specified, replace the switch assy.