instrument panel TOYOTA AVENSIS 2002 Service Manual

4105R±02
D30060
1ZZ±FE, 3ZZ±FE:
1AZ±FE, 1AZ±FSE, 1CD±FTV:
D30070
±
MANUAL TRANSMISSION/TRANSAXLE TRANSMISSION CONTROL CABLE ASSY (MTM)
41±7
AVENSIS REPAIR MANUAL (RM1018E)
TRANSMISSION CONTROL CABLE ASSY (MTM)
REPLACEMENT
HINT:
COMPONENTS: See page 41±10
1.REMOVE AIR CONDITIONER UNIT ASSY (See page 55±55)
HINT:
Refer to the instructions for removal of the instrument panel sub±ass\
y lower.
2. REMOVE EXHAUST PIPE ASSY
(a)1ZZ±FE, 3ZZ±FE Engine (See page 15±2)
(b)1AZ±FE, 1AZ±FSE Engine (See page 15±7)
(c)1CD±FTV Engine (See page 15±10)
3. REMOVE FRONT FLOOR HEAT INSULATOR NO.1 (GASOLINE ENGINE TYPE)
(a) Remove the 3 nuts and heat insulator No.1.
4. REMOVE TRANSMISSION CONTROL CABLE ASSY
(a) Remove the 2 clips, separate the 2 cables from the trans-axle.
(b) Remove the 2 clips, separate the 2 cables from the brack- et.
(c) Remove the 2 nuts, separate the control cable assy.

022G7±01
02±58
± PREPARATIONINSTRUMENT PANEL/METER
AVENSIS REPAIR MANUAL (RM1018E)
INSTRUMENT PANEL/METER
PREPARATION
SST
09950±50013Puller C SetINSTRUMENT PANEL SUB±ASSY
LOWER
(09951±05010)Hanger 150INSTRUMENT PANEL SUB±ASSY
LOWER
(09952±05010)Slide ArmINSTRUMENT PANEL SUB±ASSY
LOWER
(09953±05020)Center Bolt 150INSTRUMENT PANEL SUB±ASSY
LOWER
(09954±05021)Claw No.2INSTRUMENT PANEL SUB±ASSY
LOWER
Recomended Tools
09082±00040TOYOTA Electrical TesterCOMBINATION METER
(09083±00150)Test Lead SetCOMBINATION METER
09041±00030Torx Driver T30INSTRUMENT PANEL SUB±ASSY
LOWER
09042±00010Torx Socket T30INSTRUMENT PANEL SUB±ASSY
LOWER
09070±20010Moulding RemoverINSTRUMENT PANEL SUB±ASSY
LOWER
MULTI±DISPLAY (CRT DISPLAY)
DISPLAY
Equipment
Torque wrench
TapeTo avoid surface damage

022L5±01
02±52
± PREPARATIONSUPPLEMENTAL RESTRAINT SYSTEM
AVENSIS REPAIR MANUAL (RM1018E)
SUPPLEMENTAL RESTRAINT SYSTEM
PREPARATION
SST
09082±00700SRS Airbag Deployment ToolHORN BUTTON ASSY
CURTAIN SHIELD AIR BAG ASSY LH
FRONT SEAT AIRBAG ASSY LH
INSTRUMENT PANEL PASSENGER
AIR BAG ASSY
INSTRUMENT PANEL AIR BAG
ASSY
09082±00750Airbag Deployment Wire
Sub±harness No.3FRONT SEAT AIRBAG ASSY LH
09082±00780Airbag Deployment Wire
Sub±harness No.6HORN BUTTON ASSY
INSTRUMENT PANEL PASSENGER
AIR BAG ASSY
09082±00802Airbag Deployment Wire
Sub±Harness No. 8HORN BUTTON ASSY
CURTAIN SHIELD AIR BAG ASSY LH
INSTRUMENT PANEL AIR BAG
ASSY
(09082±10801)Wire AHORN BUTTON ASSY
CURTAIN SHIELD AIR BAG ASSY LH
INSTRUMENT PANEL AIR BAG
ASSY
(09082±20801)Wire BCURTAIN SHIELD AIR BAG ASSY LH
INSTRUMENT PANEL AIR BAG
ASSY
(09082±30801)Wire CHORN BUTTON ASSY
09950±50013Puller C SetSPIRAL CABLE SUB±ASSY
(09951±05010)Hanger 150SPIRAL CABLE SUB±ASSY
(09952±05010)Slide ArmSPIRAL CABLE SUB±ASSY
(09953±05020)Center Bolt 150SPIRAL CABLE SUB±ASSY
(09954±05021)Claw No.2SPIRAL CABLE SUB±ASSY

720J1±01
B70987
LHD Models
RHD ModelsInstrument Panel J/B Assy

PWR SEAT H±fuse
Fuse Block Assy

PWR SEAT H±fuse
Instrument Panel J/B Assy

PWR SEAT H±fuse
Fuse Block Assy

PWR SEAT H±fuse
± SEATFRONT POWER SEAT CONTROL SYSTEM
72±1
AVENSIS REPAIR MANUAL (RM1018E)
FRONT POWER SEAT CONTROL SYSTEM
LOCATION

720JF±01
B67299
LHD Models
RHD ModelsInstrument Panel J/B Assy

SEAT HTR Relay

S±HTR Fuse
Instrument Panel J/B Assy

SEAT HTR Relay

S±HTR Fuse
72±34
± SEATSEAT HEATER SYSTEM
AVENSIS REPAIR MANUAL (RM1018E)
SEAT HEATER SYSTEM
LOCATION

030MV±02
03±42
± SERVICE SPECIFICATIONSBRAKE
AVENSIS REPAIR MANUAL (RM1018E)
TORQUE SPECIFICATION
Part TightenedN
mkgf
cmft
lbf
Wheel nut1031,05076
Brake line union nut 10 mm
14 mm15
29155
29611
21
Brake booster clevis lock nut1919414
Brake master cylinder sub±assy x Brake booster assy2020415
Charcoal canister bracket x Body5.45548 in.
lbf
Brake booster assy x Body131309
Brake pedal support x Instrument panel reinforcement2424117
Brake pedale support x Brake pedal3737527
Brake pedale support x Body131309
Brake tube clamp x body5.45548 in.
lbf
Vacuum pump x Engine2121415
Vacuum pump union nut1414010
Vacuum pump check valve sub±assy x End cover7421454
Vacuum pump end cover x vacuum pump housing7.88069 in.
lbf
Front disc brake bleeder plug101027
Front brake cylinder mounting x Steering knuckle1021,04075
Front disc brake cylinder x Front disc brake cylinder mounting3030622
Front disc brake caliper x Flexible hose2929621
Rear disc brake bleeder plug101027
Rear disc brake cylinder mounting x Steering knuckle4747534
Rear disc brake cylinder x Rear disc brake cylinder mounting3030622
Rear disc brake caliper x Flexible hose2929621
Brake actuator x Brake actuator bracket
w/o VSC:
w/ VSC:7.0
4.771
4862 in.
lbf
42 in.
lbf
Front speed sensor wire harness clamp x shock absorber2929621
Brake actuator bracket x Body1919514
Front speed sensor x Steering knuckle8.08271 in.
lbf
Yawrate sensor bracket set bolt2121415
Yawrate sensor x Yawrate sensor bracket66153 in.
lbf
Yawrate sensor bracket x Body2121415

031I3±01
03±70
± SERVICE SPECIFICATIONSINSTRUMENT PANEL/METER
AVENSIS REPAIR MANUAL (RM1018E)
INSTRUMENT PANEL/METER
TORQUE SPECIFICATION
Part TightenedNmkgfcmftlbf
Instrument Panel Reinforcement Passenger Airbag2020415

031FZ±01
03±58
± SERVICE SPECIFICATIONSSTEERING COLUMN
AVENSIS REPAIR MANUAL (RM1018E)
TORQUE SPECIFICATION
Part TightenedN
mkgf
cmft
lbf
Steering intermediate shaft assy No. 2 x Oil pressure power steering
column assy (LHD steering positoin type)2828621
Steering sliding yoke sub±assy x Oil pressure power steering column assy
(RHD steering positoin type)2828621
Steering intermediate shaft assy No. 2 x Electric power steering column
assy (LHD steering positoin type)3536026
Steering sliding yoke sub±assy x Electric power steering column assy
(RHD steering positoin type)3536026
Steering sliding yoke sub±assy x Steering intermediate shaft assy No. 23536026
Steering column assy set bolt2121415
Steering sliding yoke sub±assy x Steering gear assy
(LHD steering positoin type)3536026
Steering intermediate shaft assy No. 2 x Steering gear assy
(RHD steering positoin type)3536026
Steering wheel set nut5051037
Steering wheel pad set screw (Torx screw)8.89078 in.´lbf
Steering column cover LWR x Steering column assy5.05144 in.´lbf
Instrument panel airbag assy1818413
Power steering ECU assy (Bolt A)88271 in.´lbf
Power steering ECU assy (Bolt B)15.515811

031HM±01
± SERVICE SPECIFICATIONSSUPPLEMENTAL RESTRAINT SYSTEM
03±63
AVENSIS REPAIR MANUAL (RM1018E)
SUPPLEMENTAL RESTRAINT SYSTEM
TORQUE SPECIFICATION
Part TightenedN
mkgf
cmft
lbf
Horn button assy x Steering wheel assy8.89078 in.
lbf
Steering wheel assy x Steering column assy5051037
Instrument panel passenger airbag assy x Instrument panel reinforcement2020014
Curtain shield airbag assy x Body3.53631 in.
lbfCurtain shield airbag assy x Body3.5
14
36
143
31 in.lbf
10
Instrument panel airbag assy x Instrument panel reinforcement1818413
Airbag sensor assy center x Body17.517813
Airbag front sensor set bolt7.57666 in.
lbf
Side airbag sensor assy LH x Body17.517813
Airbag sensor rear LH x Body17.517813
Seat position airbag sensor x Front seat8.08271 in.
lbf

B67299
LHD Models
RHD Models
Instrument Panel J/B Assy

GAUGE1 Fuse

S/ROOF Fuse

IG1 Relay

Integration Relay
Instrument Panel J/B Assy

GAUGE1 Fuse

S/ROOF Fuse

IG1 Relay

Integration Relay
74±2
± SLIDING ROOF/CONVERTIBLESLIDING ROOF SYSTEM
AVENSIS REPAIR MANUAL (RM1018E)