roof rack TOYOTA AVENSIS 2002 Repair Manual

670SC±03
67±16
±
AUDIO & VISUAL SYSTEM AMPLIFIER ANTENNA ASSY (SEDAN MODELS)
AVENSIS REPAIR MANUAL (RM1018E)
AMPLIFIER ANTENNA ASSY (SEDAN MODELS)
REPLACEMENT
1 . DISCONNEC T B ATTE RY NEG ATIVE TERMINAL ( See page 60±1)
2 . REMOVE INSTRUMENT CLUSTER FINISH P ANEL GARNISH NO.2 ( See page 71±11 )
3. REMOVE INSTRUMENT PANEL REGISTER ASSY CTR (W/ NAVIGATION SYSTEM) (See page 67±6 )
4 . REMOVE SHIFT LEVER KNOB SUB±ASSY (M/T TRANSAXLE) ( See page 41±11 )
5 . REMOVE CONSOLE PANEL SUB±ASSY UPPER ( See page 71±11 )
6 . REMOVE RADIO RECEIVER ASSEMB LY W/BRACKET ( See page 67±5)
7 . REMOVE CONSOLE BOX ASSY RR ( See page 71±11 )
8 . REMOVE HE ATER T O REGISTER DUCT NO.2 ( See page 71±11 )
9 . REMOVE FRONT SE AT ASSY RH ( See page POWER SE AT 72± 11 , MANUAL SE AT 72±16 )
10 . REMOV E FRONT DOOR SCUFF PL ATE RH ( See page 76±36 )
1 1 . REMOVE REAR DOOR SCUFF PL ATE RH ( See page 76±36 )
12 . REMOVE COWL SIDE TRIM BOARD RH ( See page 76±36)
13 . REMOVE FRONT DOOR OPENING TRIM WE ATHERSTRIP RH ( See page 76±36 )
14 . REMOVE REAR DOOR OPENING TRIM WE ATHERSTRIP RH ( See page 76±36 )
15 . REMOVE REAR SE AT CUSHION ASSEMB LY ( See page 72±32 )
16 . REMOVE REAR SE ATBACK ASSY ( See page 40/60 FOLDING 72±27 , UNITED FIXED 72±32 )
17 . REMOVE ROOF SIDE GARNISH INNER RH ( See page 76±36)
18. REMOVE FLOOR CARPET ASSY FRONT

670SD±02
±
AUDIO & VISUAL SYSTEM AMPLIFIER ANTENNA ASSY (WAGON MODELS)
67±19
AVENSIS REPAIR MANUAL (RM1018E)
AMPLIFIER ANTENNA ASSY (WAGON MODELS)
REPLACEMENT
1. DISCONNEC T B ATTE RY NEG ATIVE TERMINAL ( See page 60±1)
2 . REMOVE INSTRUMENT CLUSTER FINISH P ANEL GARNISH NO.2 ( See page 71±11 )
3. REMOVE INSTRUMENT PANEL REGISTER ASSY CTR (W/ NAVIGATION SYSTEM) (See page 67±6 )
4 . REMOVE SHIFT LEVER KNOB SUB±ASSY (M/T TRANSAXLE) ( See page 41±11 )
5 . REMOVE CONSOLE PANEL SUB±ASSY UPPER ( See page 71±11 )
6 . REMOVE RADIO RECEIVER ASSEMB LY W/BRACKET ( See page 67±5)
7 . REMOVE CONSOLE BOX ASSY RR ( See page 71±11 )
8 . REMOVE HE ATER T O REGISTER DUCT NO.2 ( See page 71±11 )
9 . REMOVE FRONT SE AT ASSY RH ( See page POWER SE AT 72± 11 , MANUAL SE AT 72±16 )
10 . REMOVE FRONT DOOR SCUFF PL ATE RH ( See page 76±36 )
1 1 . REMOVE REAR DOOR SCUFF PL ATE RH ( See page 76±36 )
12 . REMOVE COWL SIDE TRIM BOARD RH ( See page 76±36)
13 . REMOVE FRONT DOOR OPENING TRIM WE ATHERSTRIP RH ( See page 76±36 )
14 . REMOVE REAR DOOR OPENING TRIM WE ATHERSTRIP RH ( See page 76±36 )
15. REMOVE REAR SEAT CUSHION ASSEMBLY (See page 40/60 FOLDING FLIP±UP CUSHION72±21 , 40/60 FOLDING 72±27 )
16. REMOVE REAR SEATBACK ASSY
(See page 40/60 FOLDING FLIP±UP CUSHION72±21 , 40/60 FOLDING 72±27 )
17. REMOVE REAR SIDE SEAT BACK ASSY RH (See page 40/60 FOLDING FLIP±UP CUSHION72±21 , 40/60 FOLDING 72±27 )
18. REMOVE TONNEAU COVER ASSY
19 . REMOVE BACK DOOR WE ATHERSTRIP ( See page 76±54 )
20 . REMOVE DECK BOARD SUB±ASSY ( See page 76±54)
21 . REMOVE DECK FLOOR BOX REAR ( See page 76±54)
22 . REMOVE DECK FLOOR BOX FRONT ( See page 76±54)
23 . REMOVE DECK FLOOR BOX RH ( See page 76±54)
24 . REMOVE REAR FLOOR FINISH PL ATE ( See page 76±54 )
25 . REMOVE DECK TRIM SIDE BOARD RH ( See page 76±54)
26 . REMOVE ROOF SIDE GARNISH INNER RH ( See page 76±54)
27. REMOVE FLOOR CARPET ASSY FRONT

670SG±02
67±24
±
AUDIO & VISUAL SYSTEM ANTENNA CORD SUB±ASSY NO.3
AVENSIS REPAIR MANUAL (RM1018E)
ANTENNA CORD SUB±ASSY NO.3
REPLACEMENT
1 . DISCONNEC T B ATTE RY NEG ATIVE TERMINAL ( See page 60±1)
2 . REMOVE INSTRUMENT CLUSTER FINISH P ANEL GARNISH NO.2 ( See page 71±11 )
3. REMOVE INSTRUMENT PANEL REGISTER ASSY CTR (W/ NAVIGATION SYSTEM) (See page 67±6 )
4 . REMOVE SHIFT LEVER KNOB SUB±ASSY (M/T TRANSAXLE) ( See page 41±11 )
5 . REMOVE CONSOLE PANEL SUB±ASSY UPPER ( See page 71±11 )
6 . REMOVE RADIO RECEIVER ASSEMB LY W/BRACKET ( See page 67±5)
7 . REMOVE CONSOLE BOX ASSY RR ( See page 71±11 )
8 . REMOVE HE ATER T O REGISTER DUCT NO.2 ( See page 71±11 )
9 . REMOVE FRONT DOOR SCUFF PL ATE RH ( See page 76±36 )
10 . REMOVE REAR DOOR SCUFF PL ATE RH ( See page 76±36 )
1 1 . REMOVE COWL SIDE TRIM BOARD RH ( See page 76±36)
12 . REMOVE FRONT DOOR OPENING TRIM WE ATHERSTRIP RH ( See page 76±36 )
13 . REMOVE REAR DOOR OPENING TRIM WE ATHERSTRIP RH ( See page 76±36 )
14. REMOVE REAR SEAT CUSHION ASSEMBLY (See page 40/60 FOLDING FLIP±UP CUSHION 72±21 , 40/60 FOLDING 72±27 )
15. REMOVE REAR SEATBACK ASSY (See page 40/60 FOLDING FLIP±UP CUSHION 72±21 , 40/60 FOLDING 72±27 )
16. REMOVE REAR SIDE SEAT BACK ASSY RH (See page 40/60 FOLDING FLIP±UP CUSHION 72±21 , 40/60 FOLDING 72±27 )
17 . REMOVE P ACKAGE TR AY TRIM P ANEL ASSY ( See page 76±45 )
18 . REMOVE REAR FLOOR FINISH PL ATE ( See page 76±45 )
19 . REMOVE DECK TRIM SIDE P ANEL ASSY RH ( See page 76±45)
20 . REMOVE ROOF SIDE GARNISH INNER RH ( See page 76±45)
21 . REMOVE FRONT SE AT ASSY RH ( See page POWER SE AT 72± 11 , MANUAL SE AT 72±16 )
22. REMOVE FLOOR CARPET ASSY FRONT

610E9±01
B66571N
m (kgf
cm ft
lbf): Specified torqueDeck Trim Side
Panel Assy RH
Package Tray
Trim Panel Assy
Roof Side
Garnish Inner LH
Deck Trim Side
Panel Assy LH
Rear Floor Finish Plate
Rear Seat Cushion Assy
and Rear Seatback Assy
Rear Seat
3 Point Type
Belt Assy Inner
Rear Seat
3 Point Type
Belt Assy Inner
42 (430, 31)
7.5 (76.5, 66 in.
lbf)
Rear Seat
3 Point Type
Belt Assy Outer
Rear Seat Belt
Assy Outer Center
31 (316, 23)
42 (430, 31)
42 (430, 31)
42 (430, 31)
CRS Anchor
Bracket Sub±assy Roof Side
Garnish Inner LH
Rear Seat Side
Back Assy RH
Rear Seat
Side Back
Assy LH
± SEAT BELTREAR SEAT BELT (LIFTBACK MODELS)
61±19
AVENSIS REPAIR MANUAL (RM1018E)
REAR SEAT BELT (LIFTBACK MODELS)
COMPONENTS

610EA±01
B66569
Protrusion Part
Front
Front
Mark
Protrusion Part
61±20
±
SEAT BELT REAR SEAT BELT (LIFTBACK MODELS)
AVENSIS REPAIR MANUAL (RM1018E)
REPLACEMENT
HINT:

The installation is in the reverse order of the removal. However, when there is a special point concern-
ing the installation, it is indicated.

Use the same procedures on the LH side as on the RH side.
1.REMOVE REAR DOOR SCUFF PLATE RH (See page 76±45)
2. REMOVE REAR DOOR OPENING TRIM WEATHERSTRIP RH
3.REMOVE REAR SEAT ASSY (See page 72±21)
4.REMOVE PACKAGE TRAY TRIM PANEL ASSY (See page 76±45)
5. REMOVE BACK DOOR WEATHERSTRIP
6.REMOVE REAR FLOOR FINISH PLATE (See page 76±45)
7.REMOVE ROOF SIDE GARNISH INNER RH (See page 76±45)
8.REMOVE DECK TRIM SIDE PANEL ASSY RH (See page 76±45)
9. REMOVE REAR SEAT 3 POINT TYPE BELT ASSY OUTER
(a) Remove the bolt and belt on the floor anchor side.
(b) Remove the 2 bolts and belt on the retractor side.
10. REMOVE REAR SEAT BELT ASSY OUTER CENTER
(a)Remove the rear seatback board RH (See page 72±21).
(b)Remove the rear seat shoulder belt cover (See page 72±21).
(c) Remove the bolt on the retractor side and remove the belt completely.
(d) Remove the bolt and belt assy outer center on the floor anchor side.
11. REMOVE REAR SEAT 3 POINT TYPE BELT ASSY INNER
(a) Remove the bolt and belt.
12. REMOVE REAR SEAT 3 POINT TYPE BELT ASSY INNER
(a) Remove the bolt and belt.
13. REMOVE CHILD RESTRAINT SEAT ANCHOR BRACKET SUB±ASSY RH
(a) Remove the 2 bolts and anchor bracket.
14. INSTALL CHILD RESTRAINT SEAT ANCHOR BRACKET SUB±ASSY RH
(a) Install the child restraint seat anchor bracket with the 2 bolts. Torque: 31 N
m (316 kgf
cm, 23 ft
lbf)
15. INSTALL REAR SEAT 3 POINT TYPE BELT ASSY INNER
(a) Install the belt with the bolt as shown in the illustration.
Torque: 42 N
m (430 kgf
cm, 31 ft
lbf)
NOTICE:
Make sure that the anchor part does not run onto the protru-
sion part of the floor panel.
16. INSTALL REAR SEAT BELT ASSY OUTER CENTER
(a) Install the belt with the bolt on the retractor side. Torque: 42 N
m (430 kgf
cm, 31 ft
lbf)

610CP±02
B66567
42 (430, 31)
42 (430, 31)
N
m (kgf
cm ft
lbf): Specified torqueRear Seat Cushion Assy
and Rear Seatback Assy
42 (430, 31)
Rear Seat
3 Point Type
Belt Assy OuterRear Seat Belt
Assy Outer Center
Package Tray
Trim Panel AssyRoof Side Garnish Inner RH
Roof Side Garnish Inner LH
Rear Seat
3 Point Type
Belt Assy Inner
Rear Seat
3 Point Type
Belt Assy Inner
42 (430, 31)
42 (430, 31)
31 (316, 23)
31 (316, 23)7.5 (76.5, 66 in.
lbf)Rear Seat Belt
Assy Outer Center
CRS Anchor
Bracket
Sub±assy
42 (430, 31)
40/60 Folding Type:
United Fixed Type: 61±14
± SEAT BELTREAR SEAT BELT (SEDAN MODELS)
AVENSIS REPAIR MANUAL (RM1018E)
REAR SEAT BELT (SEDAN MODELS)
COMPONENTS

610ED±01
B66569
Protrusion Part
Front
Front
Mark
Protrusion Part
±
SEAT BELT REAR SEAT BELT (SEDAN MODELS)
61±15
AVENSIS REPAIR MANUAL (RM1018E)
REPLACEMENT
HINT:

The installation is in the reverse order of the removal. However, when there is a special point concern-
ing the installation, it is indicated.

Use the same procedures on the LH side as on the RH side.
1.REMOVE REAR DOOR SCUFF PLATE RH (See page 76±36)
2.REMOVE REAR DOOR SCUFF PLATE LH (See page 76±36)
3. REMOVE REAR DOOR OPENING TRIM WEATHERSTRIP RH
4. REMOVE REAR DOOR OPENING TRIM WEATHERSTRIP LH
5.REMOVE REAR SEAT ASSY (See page 72±27, 72±32)
6.REMOVE ROOF SIDE GARNISH INNER RH (See page 76±36)
7.REMOVE ROOF SIDE GARNISH INNER LH (See page 76±36)
8.REMOVE PACKAGE TRAY TRIM PANEL ASSY (See page 76±36)
9. REMOVE REAR SEAT 3 POINT TYPE BELT ASSY OUTER
(a) Remove the bolt and belt on the floor anchor side.
(b) Remove the 2 bolts and belt on the retractor side.
10. REMOVE REAR SEAT BELT ASSY OUTER CENTER
(a) United fixed type: Remove the bolt and belt on the floor anchor side.
(b) United fixed type:
Remove the bolt and belt on the retractor side.
(c) 40/60 folding type: Remove the rear seatback board RH (See page 72±27).
(d) 40/60 folding type: Remove the rear seat shoulder belt cover (See page 72±27).
(e) 40/60 folding type: Remove the bolt on the retractor side and remove the belt completely.
(f) Remove the bolt and belt outer center on the floor anchor side.
11. REMOVE REAR SEAT 3 POINT TYPE BELT ASSY INNER
(a) Remove the bolt and belt.
12. REMOVE REAR SEAT 3 POINT TYPE BELT ASSY INNER
(a) Remove the bolt and belt.
13. REMOVE CHILD RESTRAINT SEAT ANCHOR BRACKET SUB±ASSY RH
(a) Remove the 2 bolts and anchor bracket.
14. INSTALL CHILD RESTRAINT SEAT ANCHOR BRACKET SUB±ASSY RH
(a) Install the child restraint seat anchor bracket with the 2 bolts. Torque: 31 N
m (316 kgf
cm, 23 ft
lbf)
15. INSTALL REAR SEAT 3 POINT TYPE BELT ASSY INNER
(a) Install the belt assy with the bolt as shown in the illustra-
tion.
Torque: 42 N
m (430 kgf
cm, 31 ft
lbf)
NOTICE:
Make sure that the anchor part does not run onto the protru-
sion part of the floor panel.
16. INSTALL REAR SEAT BELT ASSY OUTER CENTER (UNITED FIXED TYPE REAR SEAT)

610EB±01
A79910N
m (kgf
cm ft
lbf): Specified torqueRear Window Side
Garnish RH
Roof Side
Garnish Inner RH
Deck Trim
Side Board RH
Deck Floor
Box RH
Deck Floor
Box Front
Tonneau Cover Assy
Deck Board
Sub±assy
Deck Floor
Box Rear
Deck Trim
Side Board LH
Deck Floor
Box LH
Rear Window
Side Garnish
LH
Roof Side
Garnish
Inner LHRear Floor
Finish Plate
Rear Seat Cushion Assy
and Rear Seatback Assy
Rear Seat
3 Point Type
Belt Assy Inner
42 (430, 31)
Rear Seat
3 Point Type
Belt Assy Outer
Rear Seat Belt
Assy Outer Center
Rear Seat
3 Point Type
Belt Assy Inner
31 (316, 23)CRS Anchor
Bracket Sub±assy
7.5 (76.5, 66 in.
lbf)
42 (430, 31)
42 (430, 31)
42 (430, 31)
± SEAT BELTREAR SEAT BELT (WAGON MODELS)
61±23
AVENSIS REPAIR MANUAL (RM1018E)
REAR SEAT BELT (WAGON MODELS)
COMPONENTS

B67837
Sliding Roof Glass Assy
Sliding Roof Weatherstrip Assy
Bracket
BracketBracket Sliding Roof Drive
Gear Sub±assy
Sliding Roof Housing
Sub±assy
Drain Hose
Drain Hose
Drain Hose Drain Hose
74±14
± SLIDING ROOF/CONVERTIBLESLIDING ROOF
AVENSIS REPAIR MANUAL (RM1018E)

7408Y±01
±
SLIDING ROOF/CONVERTIBL ESLIDING ROOF
74±15
AVENSIS RE PAIR MANUAL (RM1018E)
REPLACEMENT
1. REMOV E ROOF HEADLINING ASSY ( See pages 76±36, 76±45 and 76±54 )
2 . REMOVE SLIDING ROOF GLASS SUB±ASSY
(a ) Using a torx drive r, remove the 4 screws and glass.
3 . REMOVE SLIDING ROOF HOUSING SUB±ASSY
(a ) Remove the 8 bolts and 4 brackets.
(b ) Remove the 8 nuts and roof housing.
4 . REMOVE SLIDING ROOF DRIVE GEAR SUB±ASSY
(a ) Remove the 3 bolts and drive gea r.
5 . INSTALL SLIDING ROOF DRIVE GEAR SUB±ASSY
(a ) Install the drive gear with the 3 bolts.
6 . INSTALL SLIDING ROOF HOUSING SUB±ASSY
(a ) Install the roof housing with the 8 nuts.
(b ) Install the 4 brackets with the 8 bolts.
7 . ADJUST SLIDING ROOF GLASS SUB±ASSY
(a ) Check for a di fference in levels between the sliding roof (weatherstrip) and roof pan\
el.
Dimension (Front end and rear end): 0
1.5 mm (0
0.059 in.)
Dimension (Corner of rear side): 0
2.0 mm (0
0.079 in.)
(b ) Chec k for a di fference in levels between the sliding roof (glass) and roof panel fron\
t end and rear end.
Dimensio n (Front end and rear end): 6.0 mm (0.236 in.)
(c ) Adjust the roof panel.
(1 ) Loose n the adjusting screw to adjust the sliding roof panel position, and tigh\
ten the screw in the
positio n where the sliding roof panel is fixed.
T orque: 4.0 N
m (40 kgf
cm, 35 in.
lbf)
(d ) Inspect for leaks.
(1 ) Adjusting the sliding roof, check that there are no water leaks.
8 . INSTALL SLIDING ROOF GLASS SUB±ASSY
(a ) Install the glass with the 4 screws.
9 . CHECK FOR WATER LEAKS
10 . RESET SLIDING ROOF POSITION ( See page 74±7)
1 1 . INS TALL ROOF HEADLINING ASSY ( See pages 76±36, 76±45 and 76±54 )