sensor TOYOTA AVENSIS 2002 Repair Manual

670S5±01
I35223
Instrument Cluster Finish Panel Garnish No.2
Radio Bracket No.2Radio Receiver Assy
Instrument Panel
Register Assy CTR
Air Conditioning Control AssyConsole Panel
Sub±assy Upper
Navigation System:Navigation Computer Cover
Instrument Panel
Support No.3 Instrument Panel
Support No.1Instrument Panel
Support No.2
Door Control Motor
Door Control Switch
Assy (TILT)
Instrument Cluster Finish Panel AssyDoor Control Switch Instrument Cluster Finish
Upper PanelMulti±display Instrument Panel Box
Door CoverRadio Bracket No.1
Instrument Panel
Register Control Gear
Control Knob
Protector No.1
Position Sensor
67±2
± AUDIO & VISUAL SYSTEMAUDIO & VISUAL SYSTEM
AVENSIS REPAIR MANUAL (RM1018E)
COMPONENTS

I35174
I35177
I35176
I351782 Clips
I35179
± AUDIO & VISUAL SYSTEMMULTI±DISPLAY (CRT DISPLAY) DISPLAY
67±7
AVENSIS REPAIR MANUAL (RM1018E)
(b) Remove the 4 screws and the instrument cluster finish
panel assy.
6. REMOVE CONTROL KNOB PROTECTOR NO.1
(a) Remove the screw and control knob protector No.1.
(b) Separate the position sensor.
7. REMOVE MULTI±DISPLAY (CRT DISPLAY) DISPLAY
(a) Remove the 4 screws and separate the navigation com-
puter cover.
(b) Disengage the 2 clips, slide them in the arrow direction
shown in the illustration to remove the navigation comput-
er cover.
(c) Slide the lock of the connector in the arrow direction
shown in the illustration to disconnect the flexible flat
cable.

I35183
I35184
I35185
I35186
± AUDIO & VISUAL SYSTEMMULTI±DISPLAY (CRT DISPLAY) DISPLAY
67±9
AVENSIS REPAIR MANUAL (RM1018E)
(j) Remove the 4 screws and the multi±display.
8. INSTALL MULTI±DISPLAY (CRT DISPLAY) DISPLAY
(a) Install the multi±display with the 4 screws.
NOTICE:
Tighten each screw together with the earth wire.
(b) Insert the flexible flat cable as deep as possible and install
it by sliding the lock of the connector in the arrow direction
shown in the illustration.
9. INSTALL CONTROL KNOB PROTECTOR NO.1
(a) Fit the protrusion of the position sensor into the groove
shown in the illustration to fix.
(b) Install the control knob protector No.1.

320VV±01
G23167
F08657
BoltSST
SST
Bolt
±
BRAKE SKID CONTROL SENSOR
32±61
AVENSIS REPAIR MANUAL (RM1018E)
SKID CONTROL SENSOR
REPLACEMENT
HINT:
Replace the RH side by using the same procedures as those for the LH side.
1. REMOVE REAR WHEEL
2. DISCONNECT SKID CONTROL SENSOR WIRE
(a) Disconnect the connector from the skid control sensor.
3. REMOVE REAR DISC BRAKE CALIPER ASSY LH
(a) Remove the 2 bolts and rear brake caliper assy LH.
4. REMOVE REAR DISC
(a) place matchmarks on the rear disc and the axle hub.
(b) Remove the rear disc.
5.REMOVE REAR AXLE HUB & BEARING ASSY LH (See page 30±31) 6. REMOVE SKID CONTROL SENSOR
(a) Mount the rear axle hub in a soft jaw vise.
NOTICE:
Replace the axle hub assembly if it is dropped or receives
a strong shock.
(b) Using a pin punch and hammer, drive out the 2 pins andremove the 2 attachments from SST.
(c) Using SST and 2 bolts (Diameter: 12 mm, pitch: 1.5 mm), remove the skid control sensor from the rear axle hub.
SST 09520±00031 (09520±00040), 09521±00020, 09950±00020
NOTICE:

If the sensor rotor is damaged, replace the axle hub
assembly.

Do not scratch the contacting surface of the axle hub
and speed sensor.

G23168
F08658
SST
G23167
32±62
±
BRAKE SKID CONTROL SENSOR
AVENSIS REPAIR MANUAL (RM1018E)
7. INSTALL SKID CONTROL SENSOR
(a) Clean the contacting surface of the axle hub and that of a new skid control sensor.
NOTICE:
Make sure the sensor rotor is clean.
(b) Place the skid control sensor on the axle hub so that the connector comes into the most downward position under
the on vehicle condition.
(c) Using SST and a press, install the skid control sensor to the axle hub.
NOTICE:

Do not tap the skid control sensor directly with a ham-
mer.

Check that there is no foreign matter on the skid con-
trol sensor detection portion.

Press in the skid control sensor straight and slowly.
SST 09830±36010, 09950±60010 (09951±00650), 09950±70010 (09951±07100)
8.INSTALL REAR AXLE HUB & BEARING ASSY LH (See page 30±31)
9. INSTALL REAR BRAKE DRUM SUB±ASSY
(a) Aligning the matchmarks, install the rear disc.
10. INSTALL REAR DISC BRAKE CALIPER ASSY LH
(a) Install the rear disc brake caliper assy LH with the 2 bolts. Torque: 47 N
m (475 kgf
cm, 34 ft
lbf)
11. CONNECT SKID CONTROL SENSOR WIRE
(a) Connect the connector from the skid control sensor.
12. INSTALL REAR WHEEL Torque: 103 N
m (1,050 kgf
cm, 76 ft
lbf)
13.INSPECT AND ADJUST REAR WHEEL ALIGNMENT (See page 27±4)
14.CHECK ABS SPEED SENSOR SIGNAL (See page 05±699)

3201P±05
G23166
F40024
G23165
G23165
± BRAKESPEED SENSOR FRONT LH
32±59
AVENSIS REPAIR MANUAL (RM1018E)
SPEED SENSOR FRONT LH
REPLACEMENT
HINT:
Replace the RH side by using the same procedures as those for the LH side.
1. REMOVE FRONT WHEEL
2. REMOVE FRONT FENDER LINER LH
3. REMOVE SPEED SENSOR FRONT LH
(a) Disconnect the resin clip and speed sensor wire harness
from the body and clamp.
(b) Disconnect the speed sensor connector.
(c) Remove the 2 clamp bolts holding the sensor harness
from the body and shock absorber.
(d) Remove the bolt and separate the speed sensor front LH.
NOTICE:
Prevent foeingn matter from attaching to the sensor tip.
4. INSTALL SPEED SENSOR FRONT LH
(a) Install the speed sensor front LH with the bolt.
Torque: 8.0 N
m (82 kgf
cm, 71 in.
lbf)
NOTICE:
Prevent foeingn matter from attaching to the sensor tip.

F40024
A
B
G23166
32±60
±
BRAKE SPEED SENSOR FRONT LH
AVENSIS REPAIR MANUAL (RM1018E)
(b)Install the sensor harness clamp with the 2 bolts ºAº and ºBº to the body and shock absorber.
Torque:
Bolt A: 8.0 N
m (82 kgf
cm, 71 in.
lbf)
Bolt B: 29 N
m (296 kgf
cm, 21 ft
lbf)
NOTICE:
Do not twist the sensor wire when installing the sensor.
(c)Connect the speed sensor connector.
(d)Connect the resin clip and speed sensor wire harness to the body and clamp.
5.INSTALL FRONT FENDER LINER LH
6.INSTALL FRONT WHEEL Torque: 103 N
m (1,050 kgf
cm, 76 ft
lbf)
7.CHECK ABS SPEED SENSOR SIGNAL (See page 05±699)

320G5±02
F45426
F45427
F42642
±
BRAKE STEERING SENSOR
32±65
AVENSIS REPAIR MANUAL (RM1018E)
STEERING SENSOR
REPLACEMENT
1.PRECAUTION (See page 60±1)
2. REMOVE PLACE FRONT WHEELS FACING STRAIGHT AHEAD
3.DISCONNECT BATTERY NEGATIVE TERMINAL (See page 60±1)
4.REMOVE HORN BUTTON ASSY (See page 60±17)
5.REMOVE STEERING WHEEL ASSY (See page 50±9)
6.REMOVE STEERING COLUMN COVER LWR (See page 50±9)
7. REMOVE STEERING COLUMN COVER W/INSTRUMENT CLUSTER FINISH PANEL ASSY
(See page 50±9)
8.REMOVE STEERING COLUMN ASSY(See page 50±9)
9.REMOVE STEERING INTERMEDIATE SHAFT ASSY NO.2 (See page 50±9)
10. REMOVE STEERING SENSOR
(a) Place the steering column assy on the V±blocks and rub-ber stick.
(b) Using a extension bar and hammer, remove the steering column bracket spacer and 2 tilt steering support collar
No.1 from the steering column assy.
NOTICE:

During this procedure, do not apply the strong shock
to the steering sensor.

Do not apply any oil or grease on the pin.
(c) Using a screwdriver, remove the bush from the steering column assy.
(d) Disconnect the pick on the steering sensor and steering sensor adapter, then remove the steering sensor from the
column shaft.
(e) Remove the steering sensor adapter.

F42641
F42642
F45427
F45426
32±66
±
BRAKE STEERING SENSOR
AVENSIS REPAIR MANUAL (RM1018E)
11. INSTALL STEERING SENSOR
(a) Install the steering sensor adapter to the column shaft.
HINT:
At that time, the projection of the steering sensor adapter
should be fit in the hole on the steering column shaft.
(b) Install the steering sensor to the column shaft.
HINT:

At that time, the pick of the steering sensor should be fit
to the pick of the steering sensor adapter.

After installation, make sure the steering sensor is fixed
securely in the steering sensor adapter.
(c) Place the steering column assy on the V±blocks and rub- ber stick.
(d) Install the 2 new tilt steering support collar No.1 to the steering column assy.
(e) Using a extension bar and hammer, install the steering column bracket spacer to the steering column assy.
NOTICE:

During this procedure, do not apply the strong shock
to the steering sensor.

Do not apply any grease or oil on the pin.
12.INSTALL STEERING INTERMEDIATE SHAFT ASSY NO.2 (See page 50±9)
13.INSTALL STEERING COLUMN ASSY (See page 50±9)
14.INSTALL SPIRAL CABLE SUB±ASSY (See page 60±26)
15. INSTALL STEERING COLUMN COVER W/INSTRUMENT CLUSTER FINISH PANEL ASSY (See page 50±9)
16.INSTALL STEERING COLUMN COVER LWR (See page 50±9)
17.INSTALL STEERING WHEEL ASSY (See page 50±9)
18. INSPECT STEERING WHEEL CENTER POINT
19.INSTALL HORN BUTTON ASSY (See page 60±17)

±
BRAKE STEERING SENSOR
32±67
AVENSIS REPAIR MANUAL (RM1018E)
20.CONNECT BATTERY NEGATIVE TERMINAL (See page 60±1)
21.INSPECT SRS WARNING LIGHT (See page 05±1184)
22.INSPECT ABS WARNING LIGHT AND VSC WARNING LIGHT (See page 05±756)