rear view mirror TOYOTA AVENSIS 2003 Service User Guide

B68233
(A)(D)
(C)
(B)
12
3
4
5
6
7
70±62
±
WINDSHIELD/WINDOWGLASS/MIRROR POWER MIRROR CONTROL SYSTEM
AVENSIS REPAIR MANUAL (RM1018E) Mirror Position Mirror Operation
Measurement Condition
D
(Between drivingposition
Battery positive (+)

1 (MR)
Battery negative (±)

2 (MF)
Moves to retracted posi- tion and then stops
(Between driving positionand retracted position)Battery positive (+)

2 (MF)
Battery negative (±)

1 (MR)
Moves to driving position and then stops
E
Battery positive (+)

1 (MR)
Battery negative (±)

2 (MF)
No operation
E
(Retracted position)Battery positive (+)

2 (MF)
Battery negative (±)

1 (MR)
Moves to driving position and then stops
If the result is not as specified, replace the mirror assy.
4. INSPECT OUTER REAR VIEW MIRROR ASSY RH
(a) Disconnect the mirror connector.
(b) Apply battery voltage and inspect operation of the mirror face, as shown in the table and illustration.
Standard:
Measurement ConditionMirror Operation
Battery positive (+)
3 (MV)
Battery negative (±)
7 (M+)Turns upward (A)
Battery positive (+)
7 (M+)
Battery negative (±)
3 (MV)Turns downward (B)
Battery positive (+)
7 (M+)
Battery negative (±)
6 (MH)Turns right (D)
Battery positive (+)
6 (MH)
Battery negative (±)
7 (M+)Turns left (C)
If the result is not as specified, replace the mirror assy.
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700TB±01
B67064
LHD ModelsDefogger Wire
Liftback Wagon
Defogger Wire
Defogger Wire
Hazard Warning Signal Switch Assy
w/ Deicer:
FR DEICER Relay
Fuse Block Assy
w/ Deicer:
FR DIC Fuse
w/ Mirror Heater:
MIR HTR Fuse
Passenger Side R/B Assy w/ Mirror Heater:
Outer Rear View Mirror Assy RH
w/ Mirror Heater:
Outer Rear View
Mirror Assy LH
Rear Window
Defogger Relay
70±46
±
WINDSHIELD/WINDOWGLASS/MIRROR WINDOW DEFOGGER SYSTEM
AVENSIS REPAIR MANUAL (RM1018E)
WINDOW DEFOGGER SYSTEM
LOCATION
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B67246
RHD ModelsDefogger Wire
Liftback WagonDefogger Wire
Defogger Wire
Hazard Warning Signal Switch Assy
Passenger Side R/B Assy
w/ Deicer:
FR DEICER Relay
Fuse Block Assy
w/ Deicer:
FR DIC Fuse
w/ Mirror Heater:
Outer Rear View Mirror Assy RH
w/ Mirror Heater:
Outer Rear View Mirror Assy LH
w/ Mirror Heater:
MIR HTR Fuse
Rear Window
Defogger Relay
±
WINDSHIELD/WINDOWGLASS/MIRROR WINDOW DEFOGGER SYSTEM
70±47
AVENSIS REPAIR MANUAL (RM1018E)
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700TC±01
±
WINDSHIELD/WINDOWGLASS/MIRROR WINDOW DEFOGGER SYSTEM
70±49
AVENSIS REPAIR MANUAL (RM1018E)
PROBLEM SYMPTOMS TABLE
SymptomSuspected AreaSee Page
w/ Deicer:
Front window deicer doos not operate.
(indicator lamp ON)1. FR DIC fuse
2. FR DICER relay
3. Front window deicer wire
4. wire harness68±1
70±50



w/ Deicer:
Front window deicer doos not operate.
(indicator lamp OFF)
1. FR DIC fuse
2. FR DICER relay
3. Front window deicer wire
4. Front wiper deicer switch
5. Wire harness68±1
70±50
70±50



Rear window defogger does not operate
(Indicator lamp ON)
1. RR DEF H±fuse
2. Rear window defogger relay
3. Rear window defogger wire
4. wire harness68±1
70±50



Rear window defogger does not operate
(Indicator lamp OFF)
1. RR DEF H±fuse
2. Rear window defogger relay
3. Hazard warning signal switch assy
4. Rear window defogger wire
5. Wire harness68±1
70±50
70±50




w/ Mirror Heater:
Mirror heater does not operate
(Indicator lamp ON)1. MIR HTR fuse
2. Outer rear view mirror assy
3. Wire harness68±1
70±50


w/ Mirror Heater:
Mirror heater does not operate
(Indicator lamp OFF)
1. MIR HTR fuse
2. Front wiper deicer switch (w/ Front wiper deicer switch)
3. Hazard warning signal switch assy (w/o front wiper deicer switch)
4. Outer rear view mirror assy
5. Wire harness68±1
70±50
70±50
70±50


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B68230
12
3
4
5
6
7
4 (H+)
5 (H±)
B68231
12
3
4
5
6
7
4 (H+)
5 (H±)
B70597
70±52
±
WINDSHIELD/WINDOWGLASS/MIRROR WINDOW DEFOGGER SYSTEM
AVENSIS REPAIR MANUAL (RM1018E)
4. INSPECT OUTER REAR VIEW MIRROR ASSY LH (w/ OUTER MIRROR HEATER)
(a) Inspect operation of the mirror heater.
Standard:
Measurement ConditionSpecified Condition
Battery positive (+)
H+ (4)
Battery negative (±)
H± (5)Mirror becomes warm
If the result is not as specified, replace the mirror assy.
5. INSPECT OUTER REAR VIEW MIRROR ASSY RH (w/
OUTER MIRROR HEATER)
(a) Inspect operation of the mirror heater. Standard:
Measurement ConditionSpecified Condition
Battery positive (+)
H+ (4)
Battery negative (±)
H± (5)Mirror becomes warm
If the result is not as specified, replace the mirror assy.
6. INSPECT FRONT WINDOW (DEICER WIRE) (W/
DEICER)
(a) Inspect the resistance of the deicer wire. Standard:
Terminal No.Specified Condition
1 ± 2Below 1

If the result is not as specified, replace the window.
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700T1±01
B67031
Assist GripRH Visor Assy
LH Visor Assy
Map Lamp Assy Roof Headlining
Rain Sensor
Cover Rain Sensor Cover
Front Pillar Garnish RH
Front Door
Weatherstrip
RH Windshield Moulding
Outer Upper
Visor Holder
Visor Holder Inner Rear View Mirror Assy

Windshield Glass Stopper No. 1
Front Door Weatherstrip LH Front Pillar Garnish LH
Windshield Wiper Arm Cover
FR Wiper Arm LH
Cowl Top Ventilator
Louver RH Windshield Glass
FR Wiper Arm RH

Windshield Glass Stopper No. 2
Hood Cowl Top Seal Cowl Top Ventilator Louver LH Rain Sensor
w/ EC Mirror
Inner Rear Vice Mirror
Assy
: Specified torqueN
m (kgf
cm, ft
lbf)

Non±reusable part
20 (204, 15)
20 (204, 15)

Window Glass Adhesive Dam
Windshield Wiper
Arm Cover
70±14
±
WINDSHIELD/WINDOWGLASS/MIRROR WINDSHIELD GLASS
AVENSIS REPAIR MANUAL (RM1018E)
WINDSHIELD GLASS
COMPONENTS
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700T2±01
B50448
CutCut
Moulding
WindshieldBody
B67281
±
WINDSHIELD/WINDOWGLASS/MIRROR WINDSHIELD GLASS
70±15
AVENSIS REPAIR MANUAL (RM1018E)
REPLACEMENT
HINT:
The installation is in the reverse order of the removal. However, when there is a special point concerning
the installation, it is indicated.
1.REMOVE ROOF HEADLINING ASSY (See page 76±36 or 76±45 or 76±54)
(a) Remove the front door weatherstrip LH.
(b) Remove the front door weatherstrip RH.
(c) Remove the front pillar garnish LH.
(d) Remove the front pillar garnish RH.
(e) Remove the LH visor.
(f) Remove the RH visor.
(g) Remove the assist grip.
(h) Remove the 2 visor holders.
(i) Remove the map lamp assy.
(j) Do not remove the roof headlining assy completely partially so that the \
windshield glass can be re-
moved.
2.REMOVE INNER REAR VIEW MIRROR ASSY (See page 70±64)
3.REMOVE RAIN SENSOR (See page 66±26)
4.REMOVE COWL TOP VENTILATOR LOUVER (See page66±13)
(a) Remove the 2 windshield wiper arm covers.
(b) Remove the FR wiper arm LH.
(c) Remove the FR wiper arm RH.
(d) Remove the hood to cowl top seal.
(e) Remove the cowl top ventilator louver LH.
(f) Remove the cowl top ventilator louver RH.
5. REMOVE WINDSHIELD MOULDING OUTER UPPER
(a) Using a knife, cut off the moulding, as shown in the il-lustration.
NOTICE:
Do not damage the body with the knife.
(b) Remove the remaining moulding.
HINT:
When removing, make a partial cut, then pull and remove it by
hand.
6. DISCONNECT CONNECTOR (W/ DEICER)
(a) Disconnect the deicer connector, as shown in the illustra- tion.
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B67989
Front Door Outside Handle Frame Sub±assy LHw/ Key:
Front Door Outside Handle Cover LH
Front Door Handle
Assy Outside LH
Front Door Outside Handle Pad Rear
Front Door Outside
Handle Pad Front
Hole Plug
Front Door Lock Open Rod
Front Door w/ Motor Lock Assy LH
Door Lock Wire Harness Packing
5.0 (51, 44 in.´lbf)
Front Door Belt Moulding LH
Front Door Hinge
Assy Upper LH
Front Door Check Assy
30 (306, 22)

5.5 (56, 49 in.´lbf)
Front Door Hinge
Assy Lower LH26 (265, 19)
Front Door Weatherstrip LH
Cushion Rubber Front Door Lower Frame
Bracket Garnish LH
Outer Rear View Mirror Assy LH
Front Door Speaker No. 2
Front Door Service Hole Cover

: Specified torqueN´m (kgf´cm, ft´lbf)

Precoated Part Non±reusable part
 Clip
26 (265, 19)
Front Door Lower
Frame Seal


Butyl Tape

10 (102, 7)
Front Door Stiffener
Cushion No. 1
Side Trim
Spacer LH
Key Cylinder
w/o Key:
Front Door Outside
Handle Cover LHw/ SpeakerFront Door Lower Frame
Bracket Garnish LH
±
ENGINE HOOD/DOOR FRONT DOOR
75±5
AVENSIS REPAIR MANUAL (RM1018E)
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B69067
Butyl Tape
B66981
B68929
B61431
75±10
±
ENGINE HOOD/DOORFRONT DOOR
AVENSIS REPAIR MANUAL (RM1018E)
8.REMOVE FRONT DOOR SERVICE HOLE COVER
(a)Remove the service hole cover.
NOTICE:
Remove the tape remaining on the door side.
(b)Remove the lower frame seal.
9.REMOVE OUTER REAR VIEW MIRROR ASSY LH
(a)Disconnect the mirror connector.
(b)Remove the 3 screws and mirror.
NOTICE:
When the screws are removed, the mirror may fall and be-
come deformed.
10.REMOVE FRONT NO.1 SPEAKER ASSY (W/ SPEAKER)
(a)Using a drill of less than ù 4 mm (0.16 in.), drill out the 3 rivets heads and remove the speaker.
NOTICE:

Prizing the hole with a drill can lead to damage to the
rivet hole or breaking the drill.

Be careful with the cut rivet, because it is hot.
(b)Even if the flange is taken off, continue drilling and push out the remaining fragments using the drill.
(c)Using a vacuum cleaner, remove the drilled rivet and dust from the inside of the door.
11.REMOVE FRONT DOOR BELT MOULDING ASSY LH (See page 76±23)
12. REMOVE FRONT DOOR STIFFENER CUSHION NO.1
(a) Using a screwdriver, disengage the 2 claws and remove the cushion.
13. REMOVE FRONT DOOR SPACER LH
(a) Using a screwdriver, disengage the 2 claws and remove the spacer.
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H02440Mandrel
RiveterWRONG
H02441
Riveter
Riveter
WRONG
WRONG
H02442
Riveter
WRONG
B68929
B69067
Butyl Tape
75±16
±
ENGINE HOOD/DOOR FRONT DOOR
AVENSIS REPAIR MANUAL (RM1018E)
NOTICE:

Do not operate the riveter an angle as this will damage
it bend the mandrel.

Do not tilt the riveter when removing the rivet as the
speaker will not be tightened firmly.

Install the rivet while attaching the speaker to ensure
that it is tightened firmly.
(b) Connect the speaker connector.
32. INSTALL OUTER REAR VIEW MIRROR ASSY LH
(a) Install the mirror with the 3 screws. Torque: 10 N
m (102 kgf
cm, 7 ft
lbf)
(b) Connect the mirror connector.
33. INSTALL FRONT DOOR SERVICE HOLE COVER
(a) Apply butyl tape to the door as shown in the illustration.
(b) Install the service hole cover.
HINT:

When installing the service hole cover, pull out the links
and connectors through the service hole cover.

There should be no wrinkles or folds after attaching the
service hole cover.

After attaching the service hole cover, check the sealing
quality.
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