lock TOYOTA AVENSIS 2003 Service Owner's Manual
[x] Cancel search | Manufacturer: TOYOTA, Model Year: 2003, Model line: AVENSIS, Model: TOYOTA AVENSIS 2003Pages: 2234, PDF Size: 56.95 MB
Page 122 of 2234
02±16
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PREPARATION ENGINE MECHANICAL
AVENSIS REPAIR MANUAL (RM1018E)
Vernier calipers
Tire pressure gauge
Alignment tester
Toe±in gauge
OBD II scan tool
Deep socket wrench 24 mm
Slide calipers
Sand paper (#400)
Wooden block
Chain block
Spark plug cleaner
Angle gauge
Universal engine lifter
SSM
08826±00080Seal Packing Black or equivalent
(FIPG)VALVE CLEARANCE(1AZ±FE)
CYLINDER HEAD GASKET(1AZ±FE)
VALVE CLEARANCE(1AZ±FSE)
CYLINDER HEAD
GASKET(1AZ±FSE)
VALVE CLEARANCE(1CD±FTV)
TIMING BELT(1CD±FTV)
CAMSHAFT(1CD±FTV)
CYLINDER HEAD
GASKET(1CD±FTV)
CRANKSHAFT SEAL(1CD±FTV)
PARTIAL ENGINE ASSY(1CD±FTV)
VA LV E
CLEARANCE(1ZZ±FE/3ZZ±FE)
CHAIN
SUB±ASSY(1ZZ±FE/3ZZ±FE)
CAMSHAFT(1ZZ±FE/3ZZ±FE)
CYLINDER HEAD
GASKET(1ZZ±FE/3ZZ±FE)
08833±00070ºAdhesive 1324,º
THREE BOND 1324 or equivalentPARTIAL ENGINE ASSY(1AZ±FE)
ENGINE REAR OIL SEAL(1AZ±FE)
PARTIAL ENGINE ASSY(1AZ±FSE)
ENGINE REAR OIL SEAL(1AZ±FSE)
ENGINE REAR OIL SEAL(1CD±FTV)
PARTIAL ENGINE ASSY(1CD±FTV)
PARTIAL ENGINE
ASSY(1ZZ±FE/3ZZ±FE)
ENGINE REAR OIL
SEAL(1ZZ±FE/3ZZ±FE)
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Page 123 of 2234
022J7±01
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PREPARATION EXHAUST
02±17
AVENSIS REPAIR MANUAL (RM1018E)
EXHAUST
PREPARATION
Equipment
Torque wrench
Vernier calipers
Wooden block
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Page 124 of 2234
022KP±01
02±62
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PREPARATION EXTERIOR/INTERIOR TRIM
AVENSIS REPAIR MANUAL (RM1018E)
EXTERIOR/INTERIOR TRIM
PREPARATION
Recomended Tools
09070±20010Moulding RemoverFRONT DOOR BELT MOULDING
ASSY LH
REAR DOOR BELT MOULDING
ASSY LH
ROOF HEADLINING
ASSY(LIFTBACK MODELS)
ROOF HEADLINING ASSY(SEDAN
MODELS)
ROOF HEADLINING ASSY(WAGON
MODELS)
Equipment
Adhesive tapeTo avoid surface damage.
Clip remover
Piano wire
Protective tapeTo avoid surface damage.
Torque wrench
Wooden blockFor tying both piano wire ends
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Page 128 of 2234
02±6
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PREPARATION FUEL
AVENSIS REPAIR MANUAL (RM1018E)
09082±00040TOYOTA Electrical TesterFUEL SYSTEM(1CD±FTV)
FUEL SYSTEM(1ZZ±FE/3ZZ±FE)
(09083±00150)Test Lead SetFUEL SYSTEM(1AZ±FE)
FUEL SYSTEM(1AZ±FSE)
FUEL SYSTEM(1ZZ±FE/3ZZ±FE)
09130±00150Water Pump PliersFUEL FILTER ASSY(1CD±FTV)
09216±00021Belt Tension GaugeINJECTION OR SUPPLY PUMP
ASSY(1CD±FTV)
Equipment
Clip
Hexagon wrench (6 mm)
Measuring Flask
Ohmmeter
Radiator cap tester
Service Wire Harness
Stopwatch
Torque wrench
Vernier calipers
Wooden block
SSM
08826±00080Seal Packing Black or equivalent
(FIPG)INJECTOR ASSY(1CD±FTV)
08850±00065Butyl Tape SetFUEL TANK ASSY(DIESEL)
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Page 136 of 2234
022KR±01
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PREPARATION INTAKE
02±7
AVENSIS REPAIR MANUAL (RM1018E)
INTAKE
PREPARATION
SST
09992±00242Turbocharger Pressure GaugeTURBO CHARGER SYSTEM
(1CD±FTV)
Recomended Tools
09082±00040TOYOTA Electrical TesterTURBO CHARGER SYSTEM
(1CD±FTV)
(09083±00150)Test Lead SetTURBO CHARGER SYSTEM
(1CD±FTV)
Equipment
Vacuum gauge
Voltmeter
Ohmmeter
Service wire harness
Torque wrench
Slide calipers
Radiator cap testor
Vernier calipers
Hand±held vacuum pump
Wooden block
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Page 138 of 2234
±
PREPARATION LUBRICATION
02±21
AVENSIS REPAIR MANUAL (RM1018E)
09330±00021Companion Flange Holding ToolOIL PUMP ASSY(1AZ±FE)
OIL PUMP ASSY(1AZ±FSE)
OIL PUMP ASSY(1CD±FTV)
09950±50013Puller C SetOIL PUMP ASSY(1AZ±FE)
OIL PUMP ASSY(1AZ±FSE)
OIL PUMP ASSY(1CD±FTV)
(09951±05010)Hanger 150OIL PUMP ASSY(1AZ±FE)
OIL PUMP ASSY(1AZ±FSE)
OIL PUMP ASSY(1CD±FTV)
(09952±05010)Slide ArmOIL PUMP ASSY(1AZ±FE)
OIL PUMP ASSY(1AZ±FSE)
OIL PUMP ASSY(1CD±FTV)
(09953±05010)Center Bolt 100OIL PUMP ASSY(1CD±FTV)
(09953±05020)Center Bolt 150OIL PUMP ASSY(1AZ±FE)
OIL PUMP ASSY(1AZ±FSE)
OIL PUMP ASSY(1CD±FTV)
(09954±05021)Claw No.2OIL PUMP ASSY(1AZ±FE)
OIL PUMP ASSY(1AZ±FSE)
OIL PUMP ASSY(1CD±FTV)
(09954±05031)Claw No.3OIL PUMP ASSY(1CD±FTV)
09960±10010Variable Pin Wrench SetOIL PUMP ASSY(1CD±FTV)
(09962±01000)Variable Pin Wrench Arm AssyOIL PUMP ASSY(1CD±FTV)
(09963±01000)Pin 10OIL PUMP ASSY(1CD±FTV)
Recomended Tools
09216±00021Belt Tension GaugeOIL PUMP ASSY(1CD±FTV)
Equipment
Radiator cap tester
Torque wrench
Wooden block
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Page 156 of 2234
022L7±01
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PREPARATION WINDSHIELD/WINDOWGLASS/MIRROR
02±57
AVENSIS REPAIR MANUAL (RM1018E)
WINDSHIELD/WINDOWGLASS/MIRROR
PREPARATION
Recomended Tools
09070±20010Moulding RemoverWINDSHIELD GLASS
09082±00040TOYOTA Electrical TesterPOWER WINDOW CONTROL
SYSTEM
WINDOW DEFOGGER SYSTEM
POWER MIRROR CONTROL
SYSTEM
(09083±00150)Test Lead SetPOWER WINDOW CONTROL
SYSTEM
(09083±00350)AC/DC 400 A ProbePOWER WINDOW CONTROL
SYSTEM
Equipment
Knife
Piano wireWindshield
Plastic sheetTo avoid surface damage.
Sealer gun
TapeTo avoid surface damage.
Torque wrench
Wooden block or similar objectFor tying both piano wire ends
SSM
08850±00065Butyl Tape SetINNER REAR VIEW MIRROR ASSY
08850±00801Windshield Glass Adhesive Set
or equivalentWINDSHIELD GLASS
BACK DOOR GLASS(LIFTBACK
MODELS)
BACK WINDOW GLASS(SEDAN
MODELS)
QUARTER WINDOW ASSY
LH(WAGON MODELS)
BACK DOOR GLASS(WAGON
MODELS)
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Page 159 of 2234
030A9±10
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SERVICE SPECIFICATIONS AUTOMATIC TRANSMISSION / TRANSAXLE
03±45
AVENSIS REPAIR MANUAL (RM1018E)
AUTOMATIC TRANSMISSION / TRANSAXLE
SERVICE DATA
U341E (RHD)
Line pressure (Wheel locked)
Engine idlingD range
R range
AT stall (Throttle valve fully opened) D range
R range
370 ± 410 kPa (3.8 ± 4.2 kgf cm2, 54 ± 60 psi)
540 ± 640 kPa (5.5 ± 6.5 kgf cm2, 78 ± 92 psi)
1,110 ± 1,230 kPa (11.3 ± 12.5 kgf cm
2, 161 ± 178 psi)
1,700 ± 1,810 kPa (17.3 ± 18.5 kgf cm2, 246 ± 263 psi)
Engine stall revolution D and R range2,400 150 rpm
Time lag N D range
N R rangeLess than 1.2 seconds
Less than 1.5 seconds
Engine idle speed
(A/C OFF) N range
650 50 rpm
Drive plate runout Max.
Torque converter clutch runout Max.0.20 mm (0.0079 in.)
0.30 mm (0.0118 in.)
Differential oil seal drive in depthLH side
RH side2.7 0.5 mm (0.106 0.020 in.)
0 0.5 mm (0 0.020 in.)
Shift schedule
D range
(Throttle valve fully opened) 1 2
2 3
3 4
4 3
3 2
2 1
(Throttle valve fully closed) 3 4
4 3
2 range
(Throttle valve fully opened) 1 2
3 2
2 1
L range
(Throttle valve fully opened) 3 2
2 1
53 ± 59 km/h (33 ± 37 mph)
100 ± 108 km/h (62 ± 67 mph)
156 ± 165 km/h (97 ± 103 mph)
151 ± 159 km/h (94 ± 99 mph)
91 ± 99 km/h (57 ± 62 mph)
43 ± 47 km/h (27 ± 29 mph)
36 ± 40 km/h (22 ± 25 mph)
31 ± 35 km/h (19 ± 22 mph)
53 ± 59 km/h (33 ± 37 mph)
96 ± 103 km/h (60 ± 64 mph)
43 ± 47 km/h (27 ± 29 mph)
96 ± 103 km/h (60 ± 64 mph)
48 ± 52 km/h (30 ± 32 mph)
Lock±up point Throttle valve opening 5 %
O/D gear Lock±up ON
Lock±up OFF
3rd gear (3 position only) Lock±up ON
Lock±up OFF
67 ± 71 km/h (42 ± 44 mph)
61 ± 66 km/h (38 ± 41 mph)
114 ± 123 km/h (71 ± 76 mph)
109 ± 117 km/h (67 ± 73 mph)
U341E (LHD)
Line pressure (Wheel locked) Engine idlingD range
R range
AT stall (Throttle valve fully opened) D range
R range
370 ± 410 kPa (3.8 ± 4.2 kgf cm2, 54 ± 60 psi)
540 ± 640 kPa (5.5 ± 6.5 kgf cm2, 78 ± 92 psi)
1,110 ± 1,230 kPa (11.3 ± 12.5 kgf cm
2, 161 ± 178 psi)
1,700 ± 1,810 kPa (17.3 ± 18.5 kgf cm2, 246 ± 263 psi)
Engine stall revolution D and R range2,400 150 rpm
Time lag N D range
N R rangeLess than 1.2 seconds
Less than 1.5 seconds
Engine idle speed
(A/C OFF) N range
650 50 rpm
Drive plate runout Max.
Torque converter clutch runout Max.0.20 mm (0.0079 in.)
0.30 mm (0.0118 in.)
Differential oil seal drive in depthLH side
RH side2.7 0.5 mm (0.106 0.020 in.)
0 0.5 mm (0 0.020 in.)
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Page 160 of 2234
03±46
±
SERVICE SPECIFICATIONS AUTOMATIC TRANSMISSION / TRANSAXLE
AVENSIS REPAIR MANUAL (RM1018E)
Shift schedule
D range
(Throttle valve fully opened) 1
2
2 3
3 4
4 3
3 2
2 1
(Throttle valve fully closed) 3 4
4 3
2 range
(Throttle valve fully opened) 1 2
3 2
2 1
L range
(Throttle valve fully opened) 3 2
2 1
53 ± 59 km/h (33 ± 37 mph)
100 ± 108 km/h (62 ± 67 mph)
156 ± 165 km/h (97 ± 103 mph)
119 ± 127 km/h (74 ± 79 mph)
70 ± 74 km/h (43 ± 46 mph)
9 ± 12 km/h (6 ± 7 mph)
36 ± 40 km/h (22 ± 25 mph)
31 ± 35 km/h (19 ± 22 mph)
53 ± 59 km/h (33 ± 37 mph)
96 ± 103 km/h (60 ± 64 mph)
9 ± 12 km/h (6 ± 7 mph)
96 ± 103 km/h (60 ± 64 mph)
48 ± 52 km/h (30 ± 32 mph)
Lock±up point Throttle valve opening 5 %
O/D gear Lock±up ON
Lock±up OFF
3rd gear (3 position only) Lock±up ON
Lock±up OFF
67 ± 71 km/h (42 ± 44 mph)
61 ± 66 km/h (38 ± 41 mph)
114 ± 123 km/h (71 ± 76 mph)
109 ± 117 km/h (67 ± 73 mph)
Shift schedule(When kick down switch turns ON)
D range
(Throttle valve fully opened) 1 2
2 3
3 4
4 3
3 2
2 1
(Throttle valve fully closed) 3 4
4 3
2 range
(Throttle valve fully opened) 1 2
3 2
2 1
L range
(Throttle valve fully opened) 3 2
2 1
53 ± 59 km/h (33 ± 37 mph)
100 ± 108 km/h (62 ± 67 mph)
156 ± 165 km/h (97 ± 103 mph)
151 ± 159 km/h (94 ± 99 mph)
91 ± 99 km/h (57 ± 62 mph)
43 ± 47 km/h (27 ± 29 mph)
36 ± 40 km/h (22 ± 25 mph)
31 ± 35 km/h (19 ± 22 mph)
53 ± 59 km/h (33 ± 37 mph)
96 ± 104 km/h (60 ± 65 mph)
43 ± 47 km/h (27 ± 29 mph)
96 ± 104 km/h (60 ± 65 mph)
48 ± 52 km/h (30 ± 32 mph)
Lock±up point Throttle valve opening 5 %
O/D gear Lock±up ON
Lock±up OFF
3rd gear (3 position only) Lock±up ON
Lock±up OFF
67 ± 71 km/h (42 ± 44 mph)
61 ± 66 km/h (38 ± 41 mph)
114 ± 123 km/h (71 ± 76 mph)
109 ± 117 km/h (67 ± 73 mph)
U241E (1AZ±FSE) (RHD)
Line pressure (Wheel locked) Engine idlingD range
R range
AT stall (Throttle valve fully opened) D range
R range
372 ± 412 kPa (3.8 ± 4.2 kgf cm2, 53 ± 60 psi)
672 ± 742 kPa (6.9 ± 7.6 kgf cm2, 97 ± 108 psi)
931 ± 1,031 kPa (9.5 ± 10.5 kgf cm
2, 135 ± 150 psi)
1,768 ± 1,968 kPa (18.0 ± 20.1 kgf cm2, 256 ± 285 psi)
Engine stall revolution D and R range2,550 150 rpm
Time lag N D range
N R rangeLess than 1.2 seconds
Less than 1.5 seconds
Engine idle speed
(A/C OFF) N range
650 50 rpm
Drive plate runout Max.
Torque converter clutch runout Max.0 20 mm (0.0079 in.)
0 30 mm (0.0118 in.)
Differential oil seal drive in depthLH side
RH side0 0.5 mm (0 0.020 in.)
0 0.5 mm (0 0.020 in.)
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Page 161 of 2234
±
SERVICE SPECIFICATIONS AUTOMATIC TRANSMISSION / TRANSAXLE
03±47
AVENSIS REPAIR MANUAL (RM1018E)
Shift schedule
D range
(Throttle valve fully opened) 1
2
2 3
3 4
4 3
3 2
2 1
(Throttle valve fully closed) 3 4
4 3
2 range
(Throttle valve fully opened) 1 2
3 2
2 1
L range
(Throttle valve fully opened) 2 1
53 ± 62 km/h (33 ± 39 mph)
102 ± 111 km/h (63 ± 69 mph)
158 ± 173 km/h (98 ± 108 mph)
150 ± 165 km/h (93 ± 102 mph)
94 ± 103 km/h (58 ± 64 mph)
46 ± 53 km/h (29 ± 33 mph)
36 ± 43 km/h (22 ± 27 mph)
16 ± 22 km/h (10 ± 13 mph)
53 ± 62 km/h (33 ± 39 mph)
102 ± 111 km/h (63 ± 69 mph)
46 ± 53 km/h (29 ± 33 mph)
50 ± 57 km/h (31 ± 35 mph)
Lock±up point Throttle valve opening 5 %
O/D gear Lock±up ON
Lock±up OFF
59 ± 67 km/h (37 ± 42 mph)
55 ± 63 km/h (34 ± 39 mph)
U241E (1AZ±FSE) (LHD)
Line pressure (Wheel locked)
Engine idlingD range
R range
AT stall (Throttle valve fully opened) D range
R range
382 ± 422 kPa (3.9 ± 4.3 kgf cm2, 55 ± 61 psi)
647 ± 760 kPa (6.6 ± 7.8 kgf cm2, 94 ± 111 psi)
931 ± 1,031 kPa (9.5 ± 10.5 kgf cm
2, 135 ± 150 psi)
1,768 ± 1,968 kPa (18.0 ± 20.1 kgf cm2, 256 ± 285 psi)
Engine stall revolution D and R range2,550 150 rpm
Time lag N D range
N R rangeLess than 1.2 seconds
Less than 1.5 seconds
Engine idle speed
(A/C OFF) N range
650 50 rpm
Drive plate runout Max.
Torque converter clutch runout Max.0.20 mm (0.0079 in.)
0.30 mm (0.0118 in.)
Differential oil seal drive in depthLH side
RH side0 0.5 mm (0 0.020 in.)
0 0.5 mm (0 0.020 in.)
Shift schedule
D range
(Throttle valve fully opened) 1 2
2 3
3 4
4 3
3 2
2 1
(Throttle valve fully closed) 3 4
4 3
2 range
(Throttle valve fully opened) 1 2
3 2
2 1
L range
(Throttle valve fully opened) 2 1
53 ± 62 km/h (33 ± 39 mph)
102 ± 111 km/h (63 ± 69 mph)
158 ± 173 km/h (98 ± 108 mph)
119 ± 133 km/h (74 ± 82 mph)
69 ± 77 km/h (43 ± 48 mph)
8 ± 14 km/h (5 ± 9 mph)
36 ± 43 km/h (22 ± 27 mph)
16 ± 22 km/h (10 ± 14 mph)
53 ± 62 km/h (33 ± 39 mph)
102 ± 111 km/h (63 ± 69 mph)
8 ± 14 km/h (5 ± 9 mph)
50 ± 57 km/h (31 ± 35 mph)
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