wiper TOYOTA AVENSIS 2003 Service Repair Manual
[x] Cancel search | Manufacturer: TOYOTA, Model Year: 2003, Model line: AVENSIS, Model: TOYOTA AVENSIS 2003Pages: 2234, PDF Size: 56.95 MB
Page 24 of 2234
![TOYOTA AVENSIS 2003 Service Repair Manual NEW MODEL OUTLINE
\b
\b
Sedan Model Liftback Model
\b
MO-22
Rear Sunshade
A hand-operated rear sun shade is available as an option for Europe sedans and liftback \
models
and is stan](/img/14/57444/w960_57444-23.png "TOYOTA AVENSIS 2003 Service Repair Manual NEW MODEL OUTLINE
\b
\b
Sedan Model Liftback Model
\b
MO-22
Rear Sunshade
A hand-operated rear sun shade is available as an option for Europe sedans and liftback \
models
and is stan")
NEW MODEL OUTLINE
\b
\b
Sedan Model Liftback Model
\b
MO-22
Rear Sunshade
A hand-operated rear sun shade is available as an option for Europe sedans and liftback \
models
and is standard equipment on General Countries sedan models.
Power Outlet
The back surface of the console is equipped with a 12V-120W power outlet for MID TECHNICAL
and MID ELEGANT grade only.
Wiper System
A wiper system with raindrop sensing function is standard equipment on MID TECHNICAL
and MID ELEGANT grade models.
Raindrop sensing function: When the wiper switch is in the auto position, a rain sensor b\
uilt
into the windshield glass detects the amount of raindrops and causes the\
wipers to operate
automatically at the optimum timing for that amount.
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Page 31 of 2234
MO
NEW MODEL OUTLINEMO-29
: Standard OP: Option
EuropeGeneral
ENTRYMID
TECHNICALMID
ELEGANTGeneralCountries
Body Electrical
HeadlightProjectorHeadlightHID (High lntensity Discharge)ÐOPOPÐ
Headlight BeamManualÐ
Level Control SystemAutomaticÐOPOPÐ
Headlight Cleaner SystemOP*5OPOPÐ
FrontExcept for 1AZ-FEOPÐ
Fog LightFront1AZ-FEÐOPOPOP*4
RearÐ
Illuminated Entry System
Navigation SystemÐOPOPÐ
Multi information DisplayOPÐ
8-speaker OnlyOPOPOPOP
Audio SystemRadio / CD / Cassette / 8-speaker
Steering SwitchÐ
ManualÐÐ
Air ConditionerAutomaticÐÐ
WithoutOPÐÐOP
Conventional TypeExcept for 1CD-FTV
HeaterPTC Type1CD-FTVOPÐÐÐHeaterHot Gas Type1CD-FTVÐ
Combustion TypeLHD of 1CD-FTVÐOPOPÐ
WiperFrontAdjustment Interval INT FunctionÐÐWiper
SystemFrontRaindrop Sensing FunctionÐÐSystemRearIntermittent FunctionLiftback & WagonÐ
Power Window
Front Door One-Motion Auto Up-and-Down,
Jam Protection FunctionÐÐ
SystemAll-Door One-Motion Auto Up-and-Down,
Jam Protection FunctionOPOP
Door Lock ControlPower Door Look Control SystemDoor Lock Control
SystemWireless Door Look Remote Control SystemÐSystemDouble Locking SystemExcept for 1AZ-FE & LHDÐ
Engine ImmobiliserExcept for 1AZ-FE
System1AZ-FEÐOPOPÐ
Theft Deterrent SystemExcept for 1AZ-FE & 1CD-FTVÐ
5
Driver & Front Passenger & SideExcept for 1AZ-FEOPÐÐÐ
SRS*5 Airbag& Knee Airbags1AZ-FEÐ
SystemDriver & Front Passenger & SideExcept for 1AZ-FE
& Knee & Curtain Shield Airbags1AZ-FEÐOPOPÐ
Cruise Control System1AZ-FSE & 1CD-FTVÐOPOPÐ
Outside RearElectrical Retractable with HeaterÐÐ
View MirrorElectrical RetractableÐÐÐ
Inside RearAutomatic Glare-Resistant EC (Electrical) TypeÐÐ
View MirrorManual Glare-Resistant TypeÐÐ
Power Tilt Up-and-Sliding Moon RoofExcept for 1AZ-FSEOPOPOPÐ
(with Jam Protection Function)1AZ-FSEÐOP*6OP*6Ð
*4: LHD Models
*5: Supplemental Restraint System
*6: Except for Automatic Transaxle of Wagon Models
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Page 157 of 2234
022KW±01
02±54
±
PREPARATION WIPER & WASHER
AVENSIS REPAIR MANUAL (RM1018E)
WIPER & WASHER
PREPARATION
SST
09843±18040Diagnosis Check Wire No.2WIPER AND WASHER SYSTEM
Recomended Tools
09042±00010Torx Socket T30WINDSHIELD WIPER MOTOR ASSY
09082±00040TOYOTA Electrical TesterWIPER AND WASHER SYSTEM
(09083±00150)Test Lead SetWIPER AND WASHER SYSTEM
Equipment
Torque wrench
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Page 232 of 2234
031HA±01
03±66
±
SERVICE SPECIFICATIONS WIPER & WASHER
AVENSIS REPAIR MANUAL (RM1018E)
WIPER & WASHER
TORQUE SPECIFICATION
Part TightenedN mkgf cmft lbf
Wiper motor x Wiper link7.57666 in. lbf
Wiper link x Body5.55649 in.lbf
Wiper arm x Wiper link2121015
Rear wiper motor x Body5.55649 in.lbf
Rear wiper motor x Rear wiper arm5.55649 in.lbf
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Page 1222 of 2234
5006X−01
Steering
Column
Protector No.1
F44781
Horn Button Assy
Steering Wheel Assy
Spiral Cable Sub −Assy
Steering Column Cover
Headlamp Dimmer Switch AssySteering Column Assy
Steering
Sliding Yoke
Sub− Assy
Steering Intermediate
Shaft Assy No.2
Column Hole Cover Silencer Sheet
Steering Column Cover LWR
Windshield Wiper
Switch Assy
N
m (kgf cm, ftlbf): Specified torque
OIL Pressure Power Steering:
Steering Intermediate
Shaft Assy No.2
Steering
Sliding Yoke
Sub−Assy
35 (360, 26)
Column Hole Cover
Silencer Sheet
LHD Steering Position Type:
LHD Steering Position
Type: w/ Instrument Cluster
Finish Panel Assy
Floor Shift
Parking Lock Cable
Assy (A/T Transaxle)
Instrument Panel
Hole Cover
5 (51, 44 in.
lbf)
18 (184, 13)
18 (184, 13)
Instrument Panel
Airbag Assy
18 (184, 13)
18 (184, 13)
18 (184, 13)
25 (255, 18)
50 (510, 37)
35 (360, 26)
35 (360, 26)
28 (286, 21)
35 (360, 26)
28 (286, 21)
25 (255, 18)
25 (255, 18)
−
STEERING COLUMN STEERING COLUMN ASSY
50−5
STEERING COLUMN ASSY
COMPONENTS
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Page 1224 of 2234
F44779
Horn Button Assy
Steering Wheel Assy
Headlamp Dimmer Switcn Assy
Spiral Cable
Windshield Wiper Switch Steering Column Cover
Steering Column Assy
Steering
Intermediate
Shaft Assy
No.2
Steering Sliding
Yoke sub−assy
Column Hole Cover Silencer Sheet
N m (kgf cm, ftlbf): Specified torque Steering Sliding
Yoke sub
−assy
Steering Intermediate
Shaft Assy No.2
LHD Steering Position Type:
Electric Power Steering:
35 (360, 26)
35 (360, 26)
35 (360, 26)
Column Hole Cover Silencer Sheet
Steering Column Cover
LW R
Floor Shift Parking Lock
Cable Assy (A/T Transaxle)
Instrument Panel Airbag Assy
18 (184, 13)
Steering
Column
Protector
No.1
Instrument
Panel
Hole Cover
18 (184, 13)
18 (184, 13)
5 (51, 44 in.
lbf)
25 (255, 18)
18 (184, 13)
18 (184, 13)
LHD Steering Position Type: w/ Instrument Cluster
Finish Panel Assy
50 (510, 37)
25 (255, 18)
Steering Column
Protector No.1
35 (360, 26)
M/T Transaxle:25 (255, 18)
−
STEERING COLUMN STEERING COLUMN ASSY
50−7
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Page 1227 of 2234
F44783
MatchmarksSST
F44784
50±10
±
STEERING COLUMN STEERING COLUMN ASSY
AVENSIS REPAIR MANUAL (RM1018E)
5. REMOVE STEERING WHEEL ASSY
(a) Remove the steering wheel assy set nut.
(b) Place matchmarks on the steering wheel assy and steer- ing main shaft assy.
(c) Using SST, remove the steering wheel assy. SST 09950±50013 (09951±05010, 09952±05010, 09953±05020, 09954±05021)
6.REMOVE INSTRUMENT PANEL UNDER COVER SUB±ASSY NO.1 (See page 71±11)
7.REMOVE INSTRUMENT PANEL HOLE COVER (See page 60±54)
8.REMOVE INSTRUMENT PANEL AIR BAG ASSY (See page 60±54)
9. REMOVE INSTRUMENT CLUSTER FINISH PANEL GARNISH NO.1 (ELECTRIC POWER STEERING) (See page 71±11)
10. REMOVE INSTRUMENT CLUSTER FINISH PANEL GARNISH NO.2 (ELECTRIC POWER
STEERING) (See page 71±11)
11. REMOVE INSTRUMENT PANEL REGISTER ASSY CTR (ELECTRIC POWER STEERING) (See page 71±11)
12. REMOVE STEERING COLUMN COVER LWR
(a) Remove the 3 screws and steering column cover LWR.
13. REMOVE STEERING COLUMN COVER W/INSTRUMENT CLUSTER FINISH PANEL ASSY
(a) Disengage the 2 clips and remove the steering column cover w/instrument cluster finish panel assy.
14.REMOVE COMBINATION METER ASSY (ELECTRIC POWER STEERING) (See page 71±11)
15. REMOVE INSTRUMENT PANEL REGISTER ASSY NO.1 (ELECTRIC POWER STEERING) (See page 71±11)
16. REMOVE INSTRUMENT PANEL REGISTER ASSY NO.2 (ELECTRIC POWER STEERING) (See page 71±11)
17. REMOVE GLOVE COMPARTMENT DOOR ASSY (ELECTRIC POWER STEERING)
(See page 71±11)
18.REMOVE FRONT PILLAR GARNISH LH (ELECTRIC POWER STEERING) (See page 71±11)
19.REMOVE FRONT PILLAR GARNISH RH (ELECTRIC POWER STEERING) (See page 71±11)
20. DISCONNECT PASSENGER AIRBAG CONNECTOR (ELECTRIC POWER STEERING) (See page 71±11)
21. REMOVE INSTRUMENT PANEL SUB±ASSY UPPER W/INSTR PNL PASS L/DOOR AIR BAG ASSY (ELECTRIC POWER STEERING) (See page 71±11)
22.REMOVE HEADLAMP DIMMER SWITCH ASSY (See page 65±27)
23.REMOVE WINDSHIELD WIPER SWITCH ASSY (See page 66±24)
24.REMOVE SPIRAL CABLE SUB±ASSY (See page 60±26)
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Page 1516 of 2234
660CS±01
E68351
I35261
E68352
±
WIPER & WASHERHEADLAMP WASHER ACTUATOR SUB±ASSY LH
66±25
AVENSIS REPAIR MANUAL (RM1018E)
HEADLAMP WASHER ACTUATOR SUB±ASSY LH
REPLACEMENT
1.REMOVE FRONT BUMPER COVER (See page 76±3)
2. R E M O V E H E A D L A M P WA S H E R A C T U ATO RSUB±ASSY LH
(a) Separate the headlamp cleaner hose from the headlamp washer actuator sub±assy.
(b) Pull out the headlamp cleaner washer nozzle.
(c) Disengage the 2 claws, remove the headlamp cleaner washer nozzle.
(d) Remove the 2 bolts.
(e) Deform the upper part of the headlamp washer actuator sub±assy LH, to remove it.
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Page 1517 of 2234
660CT±02
I357963 Claws
I357972 Claws
I357982 Claws
I35799
66±26
±
WIPER & WASHER RAIN SENSOR
AVENSIS REPAIR MANUAL (RM1018E)
RAIN SENSOR
REPLACEMENT
1. REMOVE INNER REAR VIEW MIRROR STAY HOLDER COVER 2. REMOVE RAIN SENSOR
(a) Disengage the 3 claws and remove the mirror stay holdercover.
(b) Disengage the 2 claws and remove the rain sensor cover.
(c) Disconnect the connector.
(d) Disengage the 2 claws and remove the rain sensor spring cover.
(e) Remove the rain sensor.
3. INSTALL RAIN SENSOR
(a) Install the rain sensor and rain sensor spring cover.
(b) Connect the connector and install the rain sensor cover and the mirror s\
tay holder cover.
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Page 1518 of 2234
![TOYOTA AVENSIS 2003 Service Repair Manual ±
WIPER & WASHER RAIN SENSOR
66±27
AVENSIS REPAIR MANUAL (RM1018E)
NOTICE:
Check if there is any SilGel, which of the rain sensor that has been removed,\
left on the wind-
shield glass and remov](/img/14/57444/w960_57444-1517.png "TOYOTA AVENSIS 2003 Service Repair Manual ±
WIPER & WASHER RAIN SENSOR
66±27
AVENSIS REPAIR MANUAL (RM1018E)
NOTICE:
Check if there is any SilGel, which of the rain sensor that has been removed,\
left on the wind-
shield glass and remov")
±
WIPER & WASHER RAIN SENSOR
66±27
AVENSIS REPAIR MANUAL (RM1018E)
NOTICE:
Check if there is any SilGel, which of the rain sensor that has been removed,\
left on the wind-
shield glass and remove it if there is any.
Clean the dirt on the glass with a cloth etc.
When installing a new rain sensor, peel the transparent protective cap off the SilGel first.
Be careful not to let any air bubble in the rain sensor when installing \
it.
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