ABS TOYOTA AVENSIS 2005 Service User Guide
[x] Cancel search | Manufacturer: TOYOTA, Model Year: 2005, Model line: AVENSIS, Model: TOYOTA AVENSIS 2005Pages: 5135, PDF Size: 95.28 MB
Page 58 of 5135
022KF±01
± PREPARATIONFRONT SUSPENSION
02±25
AVENSIS REPAIR MANUAL (RM1018E)
FRONT SUSPENSION
PREPARATION
SST
09628±62011Boll Joint PullerLOWER BALL JOINT ASSY FRONT
LH
STABILIZER BAR FRONT
FRONT SUSPENSION ARM
SUB±ASSY LOWER NO.1 LH(ATM)
09727±30021Coil Spring CompressorFRONT SHOCK ABSORBER WITH
COIL SPRING
09729±22031Front Spring Upper Seat HolderFRONT SHOCK ABSORBER WITH
COIL SPRING
09930±00010Drive Shaft Nut ChiselLOWER BALL JOINT ASSY FRONT
LH
Recomended Tools
09011±12301Socket Wrench 30 mmLOWER BALL JOINT ASSY FRONT
LH
09040±00011Hexagon Wrench SetFRONT SHOCK ABSORBER WITH
COIL SPRING
STABILIZER BAR FRONT
FRONT SUSPENSION ARM
SUB±ASSY LOWER NO.1 LH(ATM)
FRONT SUSPENSION ARM
SUB±ASSY LOWER NO.1 LH(MTM)
(09043±20060)Socket Hexagon Wrench 6FRONT SHOCK ABSORBER WITH
COIL SPRING
STABILIZER BAR FRONT
FRONT SUSPENSION ARM
SUB±ASSY LOWER NO.1 LH(ATM)
FRONT SUSPENSION ARM
SUB±ASSY LOWER NO.1 LH(MTM)
Equipment
Torque wrench
Dial indicator with magnetic base
Tire pressure gauge
Alignment tester
Toe±in gauge
Angle gauge
Camber±caster±kingpin gauge
Engine Sling Device
Drill
Page 144 of 5135
030MV±02
03±42
± SERVICE SPECIFICATIONSBRAKE
AVENSIS REPAIR MANUAL (RM1018E)
TORQUE SPECIFICATION
Part TightenedNmkgfcmftlbf
Wheel nut1031,05076
Brake line union nut 10 mm
14 mm15
29155
29611
21
Brake booster clevis lock nut1919414
Brake master cylinder sub±assy x Brake booster assy2020415
Charcoal canister bracket x Body5.45548 in.lbf
Brake booster assy x Body131309
Brake pedal support x Instrument panel reinforcement2424117
Brake pedale support x Brake pedal3737527
Brake pedale support x Body131309
Brake tube clamp x body5.45548 in.lbf
Vacuum pump x Engine2121415
Vacuum pump union nut1414010
Vacuum pump check valve sub±assy x End cover7421454
Vacuum pump end cover x vacuum pump housing7.88069 in.lbf
Front disc brake bleeder plug101027
Front brake cylinder mounting x Steering knuckle1021,04075
Front disc brake cylinder x Front disc brake cylinder mounting3030622
Front disc brake caliper x Flexible hose2929621
Rear disc brake bleeder plug101027
Rear disc brake cylinder mounting x Steering knuckle4747534
Rear disc brake cylinder x Rear disc brake cylinder mounting3030622
Rear disc brake caliper x Flexible hose2929621
Brake actuator x Brake actuator bracket w/o VSC:
w/ VSC:7.0
4.771
4862 in.lbf
42 in.lbf
Front speed sensor wire harness clamp x shock absorber2929621
Brake actuator bracket x Body1919514
Front speed sensor x Steering knuckle8.08271 in.lbf
Yawrate sensor bracket set bolt2121415
Yawrate sensor x Yawrate sensor bracket66153 in.lbf
Yawrate sensor bracket x Body2121415
Page 146 of 5135
030KC±06
03±40
± SERVICE SPECIFICATIONSDRIVE SHAFT / PROPELLER SHAFT / AXLE
AVENSIS REPAIR MANUAL (RM1018E)
TORQUE SPECIFICATION
Part TightenedNmkgfcmftlbf
Front wheel set nut1031,05076
Rear wheel set nut1031,05076
Manual transaxle oil drain plug C50/C250:
E354/E357:39
49400
50029
36
Lower ball joint assy front x Suspension arm sub±assy lower No.18990866
Tie rod end sub±assy x Steering knuckle4950036
Flexible hose and speed sensor front x Shock absorber assy front1919414
Speed sensor front x Steering knuckle8.08271 in.lbf
Front stabilizer link assy x Shock absorber assy front7475555
Front axle hub nut2162,200159
Disc brake dust cover front x Steering knuckle8.38573 in.lbf
Lower ball joint assy front x Steering knuckle1031,05076
Front axle assy x Shock absorber assy front2202,243162
Front disc brake caliper assy x Steering knuckle1021,04075
Automatic transaxle fluid drain plug4950036
Drive shaft bearing case x Bearing bracket6465047
Rear axle hub & bearing assy x Rear axle carrier sub±assy5657141
Rear axle carrier sub±assy x Back plate assy1401,428103
Rear axle carrier sub±assy x Skid control sensor wire5.05144 in.lbf
Rear disk brake caliper assy x Rear axle carrier sub±assy4747534
Rear axle carrier sub±assy x Upper control arm assy7475555
Rear axle carrier sub±assy x Lower control arm assy ball joint side:
member side:60
105612
1,07144
77
Rear axle carrier sub±assy x Rear suspension arm assy ball joint side:
member side:105
741,071
75577
55
Page 149 of 5135
031HG±01
± SERVICE SPECIFICATIONSREAR SUSPENSION
03±37
AVENSIS REPAIR MANUAL (RM1018E)
TORQUE SPECIFICATION
Part TightenedNmkgfcmftlbf
Hub nut1031,05076
Piston rod set nut5657141
Shock absorber x Body8081659
Shock absorber x Rear suspension arm1601,63211 8
Parking brake cable set bolt5.05144 in.lbf
Skid control sensor wire harness bracket set bolt5.05144 in.lbf
Rear suspension arm bracket x body6566348
Rear suspension arm x Rear suspension member7475555
Rear suspension arm bracket x Rear suspension arm11 01,12281
Rear axle carrier (front side) x Rear suspension arm1051,07177
Rear axle carrier (rear side) x Rear suspension arm7475555
Upper control arm x Rear axle carrier7475555
Upper control arm x Suspension member7475555
Lower control arm x Rear axle carrier6061244
Lower control arm x Suspension member1051,07177
Stabilizer bar x Stabilizer link4444932
Stabilizer link x Suspension arm4444932
Stabilizer bar bracket x Suspension member3535726
Page 151 of 5135
0313A±05
± SERVICE SPECIFICATIONSFRONT SUSPENSION
03±35
AVENSIS REPAIR MANUAL (RM1018E)
TORQUE SPECIFICATION
Part TightenedNmkgfcmftlbf
Tie rod end lock nut7475555
Steering knuckle x Shock absorber2202,240162
Hub nut1031,05076
Suspension support x Piston rod4747935
Suspension support x Body3939829
Suspension crossmember sub±assy x Body1331,36098
Suspension crossmember sub±assy x Engine mounting insulator8081659
Suspension crossmember sub±assy x Center member9697971
Suspension member brace x Body Bolt A:
Bolt B:80
133816
1,36059
98
Speed sensor wire harness bracket set bolt1919214
Stabilizer bracket No.1 x Suspension crossmember (w/o HID)1919414
Stabilizer bracket No.1 x Suspension crossmember (w/ HID) Bolt A:
Bolt B:5.4
1955
19448
14
Stabilizer bar link set nut7475555
Lower suspension arm x Lower ball joint8990866
Lower ball joint x Steering knuckle1031,05076
Lower suspension arm x Suspension crossmember1371,400101
Page 417 of 5135
05CDV±01
A76858
Ignition Coil Assy
Camshaft Position Sensor VSV for EVAP
Combination Meter
DLC3
VSV for Intake Air Control ValveFuel Pump ECM
Knock Sensor Camshaft Timing Oil Control Valve
(OCV)
Injector
Crankshaft Position
Sensor
Park/Neutral Position Switch
(Only for A/T Models)Engine Coolant
Temperature Sensor
Mass Air Flow Meter
Throttle Body Assy
Accelerator Pedal Assy
Heated Oxygen Sensor
(Bank 2 Sensor 2)
Circuit Opening Relay
Heated Oxygen Sensor
(Bank 1 Sensor 2)
Heated Oxygen Sensor
(Bank 2 Sensor 1)
Heated Oxygen Sensor
(Bank 1 Sensor 1)
Manifold Absolute Pressure Sensor
Fuel Pump (For High Pressure)
Engine Room R/B No. 1Engine Room R/B No. 4Injector Driver (EDU)
Brake Booster
Pressure Sensor
Fuel Pressure Sensor
(For Low Pressure)
± DIAGNOSTICSSFI SYSTEM (1AZ±FSE)
05±317
AVENSIS REPAIR MANUAL (RM1018E)
LOCATION
Page 418 of 5135
05CID±01
±
DIAGNOSTICS SFI SYSTEM(1AZ±FSE)
05±309
AVENSIS REPAIR MANUAL (RM1018E)
DIAGNOSTIC TROUBLE CODE CHART
HINT:
Parameters listed in the chart may not be exactly the same as your readings due to\
the type of instrument
or other factors.
If a malfunction code is displayed during the DTC check in the check mode, check the circuit f\
or the codes
listed in the table below. For details of each code, refer to the ''See page '' under the respective ''DTC No.''
in the DTC chart.
\f \b
*1
CHK ENG
P0010
(05±322)Camshaft Position ºAº Actuator
Circuit (Bank 1) Open or short in OCV circuit
OCV
ECM
P0011
(05±325)Camshaft Position ºAº ±Timing
Over± Advanced or System Per-
formance (Bank 1) Valve timing
OCV
VVT controller assembly
P0012
(05±325)Camshaft Position ºAº ±Timing
Over± Retarded (Bank 1) VVT controller assembly
ECM
P0016
(05±329)Crankshaft Position ± Camshaft
Position Correlation (Bank 1
Sensor A) Mechanical system (Timing chain has jumped a tooth, chain
stretched)
ECM
P0031
(05±330)Oxygen Sensor Heater Circuit
Low (Bank 1 Sensor 1)
Open in heater circuit of heated oxygen sensor
Heated oxygen sensor heater
EFI relay
EFI fuse
EFI No. 2 fuse
ECM
P0032
(05±330)Oxygen Sensor Heater Circuit
High (Bank 1 Sensor 1) Short in heater circuit of heated oxygen sensor
Heated oxygen sensor heater
ECM
P0037
(05±330)Oxygen Sensor Heater Control
Circuit Low (Bank 1 Sensor 2) Same as DTC No. P0031
P0038
(05±330)Oxygen Sensor Heater Control
Circuit High (Bank 1 Sensor 2) Same as DTC No. P0032
P0051
(05±330)Oxygen Sensor Heater Circuit
Low (Bank 2 Sensor 1) Same as DTC No. P0031
P0052
(05±330)Oxygen Sensor Heater Circuit
High (Bank 2 Sensor 1) Same as DTC No. P0032
P0057
(05±330)Oxygen Sensor Heater Control
Circuit Low (Bank 2 Sensor 2) Same as DTC No. P0031
P0058
(05±330)Oxygen Sensor Heater Control
Circuit High (Bank 2 Sensor 2) Same as DTC No. P0032
P0100
(05±336)Mass or volume Air Flow Circuit
Ohti ifltiit
P0102
(05±336)Mass or volume Air Flow Circuit
Low Input Open or short in mass air flow meter circuit
Mass air flow meter
ECM
P0103
(05±336)Mass or volume Air Flow Circuit
High InputECM
P0105
(05±342)Manifold Absolute Pressure/
Barometric Pressure Circuit
P0107
(05±342)Manifold Absolute Pressure/
Barometric Pressure Circuit Low
Input Open or short in manifold absolute pressure sensor circuit
Manifold absolute pressure sensor
ECM
P0108
(05±342)Manifold Absolute Pressure/
Barometric Pressure Circuit High
InputECM
Page 420 of 5135
±
DIAGNOSTICS SFI SYSTEM (1AZ±FSE)
05±311
AVENSIS REPAIR MANUAL (RM1018E)
\f
*
1
CHK ENG
\b
P0134
(05±381)Oxygen Sensor Circuit No Activ-
ity Detected (Bank 1 Sensor 1)
Open or short in heated oxygen sensor circuit
Heated oxygen sensor
Heated oxygen sensor heater
EFI relay
Air induction system
Fuel pressure
Injector
Gas leakage in exhaust system
PCV valve and hose
PCV hose connection
ECM
P0136 *3
(05±388)
Oxygen Sensor Circuit Malfunc-
tion (Bank 1 Sensor 2)
Open or short in heated oxygen sensor circuit
Heated oxygen sensor
Heated oxygen sensor heater
EFI relay
P0150 *3
(05±363)
Oxygen Sensor Circuit (Bank 2
Sensor 1)Same as DTC No. P0130
P0153 *3
(05±374)
Oxygen Sensor Circuit Slow Re-
sponse (Bank 2 Sensor 1)Same as DTC No. P0133
P0154
(05±381)Oxygen Sensor Circuit No Activ-
ity Detected (Bank 2 Sensor 1) Same as DTC No. P0134
P0156 *3
(05±388)
Oxygen Sensor Circuit Malfunc-
tion (Bank 2 Sensor 2)Same as DTC No. P0136
P0171 *3
(05±394)System too Lean (Bank 1)
Air induction system
Injector blockage
Mass air flow meter
Manifold absolute pressure sensor
Engine coolant temperature sensor
Fuel pressure
Gas leakage in exhaust system
Open or short in heated oxygen sensor (bank 1 sensor 1)
circuit
Heated oxygen sensor (bank 1 sensor 1)
Heated oxygen sensor heater (bank 1 sensor 1)
EFI relay
PCV valve and hose
PCV hose connection
ECM
P0172 *3
(05±394)System too Rich (Bank 1)
Injector leak, blockage
Mass air flow meter
Manifold absolute pressure sensor
Engine coolant temperature sensor
Ignition system
Fuel pressure
Gas leakage in exhaust system
Open or short in heated oxygen sensor (bank 1 sensor 1)
circuit
Heated oxygen sensor (bank 1 sensor 1)
ECM
Page 421 of 5135
05±312
±
DIAGNOSTICS SFI SYSTEM (1AZ±FSE)
AVENSIS REPAIR MANUAL (RM1018E)
\f
*
1
CHK ENG
\b
P0174 *3
(05±394)System too Lean (Bank2)
Air induction system
Injector blockage
Mass air flow meter
Manifold absolute pressure sensor
Engine coolant temperature sensor
Fuel pressure
Gas leakage in exhaust system
Open or short in heated oxygen sensor (bank 2 sensor 1)
circuit
Heated oxygen sensor (bank 2 sensor 1)
Heated oxygen sensor heater (bank 2 sensor 1)
EFI relay
PCV valve and hose
PCV hose connection
ECM
P0175 *3
(05±394)System too Rich (Bank2)
Injector leak, blockage
Mass air flow meter
Manifold absolute pressure sensor
Engine coolant temperature sensor
Ignition system
Fuel pressure
Gas leakage in exhaust system
Open or short in heated oxygen sensor (bank 2 sensor 1)
circuit
Heated oxygen sensor (bank 2 sensor 1)
ECM
P0190
(05±406)Fuel Rail Pressure Sensor Cir-
cuit Open or short in fuel pressure sensor circuit
Fuel pressure sensor
ECM
P0191
(05±410)Fuel Rail Pressure Sensor Cir-
cuit Range/Performance
Open or short in high±pressure fuel pump (spill valve) circuit
High±pressure fuel pump
Low±pressure fuel pump
Fuel pipe
Fuel relief valve
Fuel pressure regulator
ECM
P0200
(05±415)Injector Circuit/Open
P0201
(05±415)Injector Circuit/Open ±
(Cylinder 1)
Open or short in EDU circuit
P0202
(05±415)Injector Circuit/Open ±
(Cylinder 2)
Oen or short in EDU circuit
EDU (Injector driver)
Fuel injector assy
P0203
(05±415)Injector Circuit/Open ±
(Cylinder 3)
jy
ECM
P0204
(05±415)Injector Circuit/Open ±
(Cylinder 4)
P0220
(05±356)Throttle/Pedal Position Sensor/
Switch ºBº Circuit Throttle position sensor (built in throttle body)
ECM
P0222
(05±356)Throttle/Pedal Position Sensor/
Switch ºBº Circuit Low Input
Throttle position sensor (built in throttle body)
VTA2 circuit short
VC circuit open
ECM
P0223
(05±356)Throttle/Pedal Position Sensor/
Switch ºBº Circuit High Input
Throttle position sensor (built in throttle body)
VTA2 circuit open
E2 circuit open
VC and VTA2 circuit are short±circuited
ECM
Page 423 of 5135
05±314
±
DIAGNOSTICS SFI SYSTEM (1AZ±FSE)
AVENSIS REPAIR MANUAL (RM1018E)
\f
*
1
CHK ENG
\b
P0555
(05±459)Brake Booster Pressure Sensor
Circuit
Open or short in brake booster pressure sensor circuit
Brake booster pressure sensor
Vacuum hose
ECM
P0556
(05±462)Brake Booster Pressure Sensor
Circuit Range/Performance
Vacuum hose (between the brake booster and intake manifold,
the brake booster and brake booster pressure sensor, and the
intake manifold and manifold absolute pressure sensor)
Open or short in brake booster pressure sensor circuit
Brake booster pressure sensor
Manifold absolute pressure sensor
Brake booster
Open or short in stop light switch circuit
Stop light switch
ECM
P0557
(05±459)Brake Booster Pressure Sensor
Circuit Low Input Same as DTC No. P0555
P0558
(05±459)Brake Booster Pressure Sensor
Circuit High Input Same as DTC No. P0555
P0560
(05±467)System Voltage Open in back±up power source circuit
ECM
P0571
(05±1711)Brake Switch ºAº Circuit Cruise control system
P0604
(05±470)Internal Control Module Random
Access Memory (RAM) Error
P0606
(05±470)ECM/PCM Processor ECM
P0607
(05±470)Control Module Performance
P0617
(05±471)Starter Relay Circuit High
Short in park/neutral position switch (A/T)
Park/neutral position switch (A/T)
Ignition switch
ECM
P0657
(05±470)Actuator Supply Voltage Circuit /
Open ECM
P0705 *4
(05±474)
Transmission Range Sensor Cir-
cuit Malfunction (PRNDL Input)Short in park/neutral position switch circuit
Park/neutral position switch
ECM
P0710 *4
(05±941)
Transmission Fluid Temperature
Sensor ºAº circuitElectronic controlled automatic transmission (ECT)
P0711 *3,4
(05±943)
Transmission Fluid Temperature
Sensor ºAº PerformanceElectronic controlled automatic transmission (ECT)
P0712 *4
(05±941)
Transmission Fluid Temperature
Sensor ºAº Circuit Low InputElectronic controlled automatic transmission (ECT)
P0713 *4
(05±941)
Transmission Fluid Temperature
Sensor ºAº Circuit High InputElectronic controlled automatic transmission (ECT)
P0717 *4
(05±945)
Input/Turbine Speed Sensor ºAº
Circuit No SignalElectronic controlled automatic transmission (ECT)
P0724 *4
(05±947)Brake Switch ºBº Circuit High
Short in stop light switch signal circuit
Stop light switch
ECM
P0741 *3,4
(05±948)
Torque Converter Clutch Circuit
Performance or Stuck OffElectronic controlled automatic transmission (ECT)
P0743 *4
(05±951)
Torque Converter Clutch Circuit
ElectricalElectronic controlled automatic transmission (ECT)