wheel TOYOTA AVENSIS 2005 Service Repair Manual

A62838SST
A62205
1
5
3
82
6
4
7
A62206
90
A62838SST
A62204
1
5
3
82
6
4
7
– ENGINE MECHANICALPARTIAL ENGINE ASSY (1ZZ–FE/3ZZ–FE)(From
February, 2004)14–23
AVENSIS REPAIR MANUAL SUPPLEMENT
(RM1098E)
112. INSTALL FLYWHEEL SUB–ASSY (M/T TRANSAXLE)
(a) Hold the crankshaft with SST.
SST 09960–10010 (09962–01000, 09963–01000)
(b) Clean the bolt and bolt hole.
(c) Apply adhesive to the bolts.
Adhesive:
Part No. 09330–00070, THREE BOND or equivalent.
(d) Using several steps, install and tighten the 8 bolts uni-
formly in the sequence shown in the illustration.
Torque: 49 N⋅m (500 kgf⋅cm, 36 ft⋅lbf)
(e) Mark each bolt head with paint.
(f) Retighten the bolts by an additional 90 in the same se-
quence as step (d).
(g) Check that the paint marks are at a 90 angle to the origi-
nal position.
113. INSTALL DRIVE PLATE & RING GEAR SUB–ASSY
(A/T TRANSAXLE)
(a) Hold the crankshaft with SST.
SST 09960–10010 (09962–01000, 09963–01000)
(b) Clean the bolt and bolt hole.
(c) Apply adhesive to the bolts.
Adhesive:
Part No. 09330–00070, THREE BOND or equivalent.
(d) Using several steps, install and tighten the 8 bolts uni-
formly in the sequence shown in the illustration.
Torque: 88 N⋅m (897 kgf⋅cm, 65 ft⋅lbf)

A93669
14–26–
ENGINE MECHANICAL PARTIAL ENGINE ASSY (1ZZ–FE/3ZZ–FE)(From
February, 2004)
AVENSIS REPAIR MANUAL SUPPLEMENT
(RM1098E)
137. INSTALL BATTERY
Torque:
5.0 N ⋅m (51 kgf ⋅cm, 44 in. ⋅lbf) for bolt
3.5 N ⋅m (36 kgf ⋅cm, 31 in. ⋅lbf) for nut
138. INSTALL RADIATOR SUPPORT NO.1
(a) Install the 2 radiator supports with the 2 bolts.
Torque: 19 N ⋅m (194 kgf ⋅cm, 14 ft ⋅lbf)
139. INSTALL AIR CLEANER CASE SUB–ASSY
(a) Install the air cleaner case with the 3 bolts.
Torque: 5.0 N ⋅m (51 kgf ⋅cm, 44 in. ⋅lbf)
140. INSTALL AIR CLEANER ASSEMBLY WITH HOSE (See page 10–6)
141. INSTALL CYLINDER HEAD COVER NO.2
(a) Install the cylinder head cover with the 2 nuts and 2 clips.
Torque: 7.0 N ⋅m (71 kgf ⋅cm, 62 in. ⋅lbf)
142. INSTALL FRONT WHEELS
Torque: 103 N ⋅m (1,050 kgf ⋅cm, 76 ft ⋅lbf)
143. ADD AUTOMATIC TRANSAXLE FLUID (A/T TRANSAXLE)
144. ADD ENGINE OIL
145. ADD ENGINE COOLANT (See page 16–5)
146. CHECK FOR ENGINE OIL LEAKS
147. CHECK FOR ENGINE COOLANT LEAKS (See page 16–1)
148. CHECK FOR FUEL LEAKS
149. CHECK FOR EXHAUST GAS LEAKS
150. CHECK IDLE SPEED AND IGNITION TIMING (See Pub. No. RM1018E on page 14–1)
SST 09843–18040
151. INSPECT CO/HC (See Pub. No. RM1018E on page 14–1)
152. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT (See Pub. No. RM1018E on page \
26–6)
153. CHECK ABS SPEED SENSOR SIGNAL

B70029: 4 Clips
A/T Transaxle:
M/T Transaxle:
B80618
w/ Stereo Opening Cover:
w/o Stereo Opening Cover:
: 4 Clips
– INSTRUMENT PANEL/METERINSTRUMENT PANEL SUB–ASSY LOWER (From
February, 2004)71–9
AVENSIS REPAIR MANUAL SUPPLEMENT
(RM1098E)
16. REMOVE CONSOLE PANEL SUB–ASSY UPPER
(a) Using a moulding remover, disengage the 4 clips.
(b) Disconnect the connectors, and remove the console pan-
el sub–assy upper.
17. REMOVE INSTRUMENT CLUSTER FINISH PANEL
SUB–ASSY CENTER W/BRACKET (W/O RADIO)
(a) Remove the 4 bolts.
(b) Using a moulding remover, disengage the 4 clips.
(c) Disconnect the connector and remove the instrument
cluster finish panel sub–assy center w/ blacket.
18. REMOVE RADIO RECEIVER ASSEMBLY W/BRACKET (W/ RADIO) (See Pub. No. RM1018E, page
67–5)
19. REMOVE HORN BUTTON ASSY (See Pub. No. RM1018E, page 60–17)
20. REMOVE STEERING WHEEL ASSY (See Pub. No. RM1018E, page 50–9)
SST 09950–50013 (09951–05010, 09952–05010, 09953–05020, 09954–05021)
21. REMOVE HEADLAMP DIMMER SWITCH ASSY (See Pub. No. RM1018E, page 65–27)
22. REMOVE WINDSHIELD WIPER SWITCH ASSY (See Pub. No. RM1018E, page 66–24)

71–14– INSTRUMENT PANEL/METERINSTRUMENT PANEL SUB–ASSY LOWER (From
February, 2004)
AVENSIS REPAIR MANUAL SUPPLEMENT
(RM1098E)
45. INSTALL INSTRUMENT PANEL REGISTER ASSY NO.2
46. ADJUST SPIRAL CABLE SUB–ASSY (See Pub. No. RM1018E, page 60–26)
47. INSTALL STEERING WHEEL ASSY (See Pub. No. RM1018E, page 50–9)
48. INSTALL HORN BUTTON ASSY (See Pub. No. RM1018E, page 60–17)
49. INSPECT HORN BUTTON ASSY (See Pub. No. RM1018E, page 60–11)
50. INSPECT SRS WARNING LIGHT (See Pub. No. RM1018E, page 05–1184)