OBD port TOYOTA AVENSIS 2005 Service Repair Manual

± INTRODUCTIONTERMS
01±43
AVENSIS REPAIR MANUAL (RM1018E) HO2S
Heated Oxygen SensorHeated Oxygen Sensor (HO2S)
IACIdle Air ControlIdle Speed Control (ISC)
IATIntake Air TemperatureIntake or Inlet Air Temperature
ICMIgnition Control Module±
IFIIndirect Fuel InjectionIndirect Injection (IDL)
IFSInertia Fuel±Shutoff±
ISCIdle Speed Control±
KSKnock SensorKnock Sensor
MAFMass Air FlowAir Flow Meter
MAPManifold Absolute PressureManifold Pressure Intake Vacuum
MCMixture Control
Electric Bleed Air Control Valve (EBCV)
Mixture Control Valve (MCV)
Electric Air Control Valve (EACV)
MDPManifold Differential Pressure±
MFIMultiport Fuel InjectionElectronic Fuel Injection (EFI)
MILMalfunction Indicator LampCheck Engine Lamp
MSTManifold Surface Temperature±
MVZManifold Vacuum Zone±
NVRAMNon±Volatile Random Access Memory±
O2SOxygen SensorOxygen Sensor, O2 Sensor (O2S)
OBDOn±Board DiagnosticOn±Board Diagnostic System (OBD)
OCOxidation Catalytic ConverterOxidation Catalyst Convert (OC), CCo
OPOpen LoopOpen Loop
PAIRPulsed Secondary Air InjectionAir Suction (AS)
PCMPowertrain Control Module±
PNPPark/Neutral Position±
PROMProgrammable Read Only Memory±
PSPPower Steering Pressure±
PTOXPeriodic Trap OxidizerDiesel Particulate Filter (DPF)
Diesel Particulate Trap (DPT)
RAMRandom Access MemoryRandom Access Memory (RAM)
RMRelay Module±
ROMRead Only MemoryRead Only Memory (ROM)
RPMEngine SpeedEngine Speed
SCSuperchargerSupercharger
SCBSupercharger BypassE±ABV
SFISequential Multiport Fuel InjectionElectronic Fuel Injection (EFI), Sequential Injection
SPLSmoke Puff Limiter±
SRIService Reminder Indicator±
SRTSystem Readiness Test±
STScan Tool±
TBThrottle BodyThrottle Body
TBIThrottle Body Fuel InjectionSingle Point Injection
Central Fuel Injection (Ci)
TCTurbochargerTurbocharger
TCCTorque Converter ClutchTorque Converter

A01512
(V)
(3.96)
3.6
2.4
1.2
150 450
750(840)mmHg
kPa
20 60 100(112)
Manifold Absolute PressureOutput Voltage
05±342
± DIAGNOSTICSSFI SYSTEM (1AZ±FSE)
AVENSIS REPAIR MANUAL (RM1018E)
DTC P0105 MANIFOLD ABSOLUTE
PRESSURE/BAROMETRIC PRESSURE
CIRCUIT
DTC P0107 MANIFOLD ABSOLUTE
PRESSURE/BAROMETRIC PRESSURE
CIRCUIT LOW INPUT
DTC P0108 MANIFOLD ABSOLUTE
PRESSURE/BAROMETRIC PRESSURE
CIRCUIT HIGH INPUT
CIRCUIT DESCRIPTION
By a built±in sensor unit, the manifold absolute pressure sensor
detects the intake manifold pressure as a voltage. The ECM
then determines the basic injection duration and basic ignition
advance angle based on this voltage.
Since the manifold absolute pressure sensor does not use the
atmospheric pressure as a criterion, but senses the absolute
pressure inside the intake manifold (the pressure in proportion
to the preset absolute vacuum 0), it is not influenced by fluctua-
tions in the atmospheric pressure due to high altitude and other
factors. This permits it to control the air fuel ratio at the proper
level under all conditions.
If the ECM detects the DTC ºP0105, P0107 or P0108º, it oper-
ates the fail±safe function, keeping the ignition timing and fuel
injection volume constant and making it possible to drive the ve-
hicle.
DTC No.DTC Detection ConditionTrouble Area
P0105Open or short in manifold absolute pressure sensor circuit for
0.5 sec. or more
Open or short in manifold absolute pressure sensor circuit
P0107Open in manifold absolute pressure sensor circuit for 0.5 sec.
or more
Open or short in manifold absolute pressure sensor circuit

Manifold absolute pressure sensor


ECM
P0108Short in manifold absolute pressure sensor circuit for 0.5 sec.
or more
ECM
HINT:
After confirming DTC ºP0105, P0107 or P0108º, use the hand±held tester to confirm the manifold absolute
pressure from ºDIAGNOSIS / OBD/MOBD / DATA LIST / ALLº.
Manifold Absolute Pressure (kPa)Malfunction
Approximately 0
PIM circuit short
142 or more

VC circuit open or short

PIM circuit open

E2 circuit open
05CJF±01

A81701VSV is ONVSV is OFFE
F E
F Air
Air
A76903
E1 (±)
SCV (+)
ECM Connector
E13
E11
±
DIAGNOSTICS SFI SYSTEM(1AZ±FSE)
05±481
AVENSIS REPAIR MANUAL (RM1018E)
INSPECTION PROCEDURE
HINT:
Read freeze frame data using the hand±held tester. Freeze frame data records the engine conditions when
a malfunction is detected. When troubleshooting, it is useful for determi\
ning whether the vehicle was running
or stopped, the engine was warmed up or not, the air±fuel ratio was lea\
n or rich, etc. at the time of the mal-
function.
1PERFORM ACTIVE TEST BY HAND±HELD TESTER(VSV FOR IACV)
(a)Disconnect the vacuum hose from the VSV for IACV.
(b)Turn the ignition switch ON.
(c)Select the item ºDIAGNOSIS / OBD/MOBD / ACTIVE
TEST / SCV VSVº (press the right or left button).
(d)Check the VSV for IACV operation when it is operated by the hand±held tester.
Standard:
Tester operationSpecified condition
VSV is ONAir from port E flows out through port F.
VSV is OFFAir does not flow from port E to port F.
NGGo to step 2
OK
CHECK FOR INTERMITTENT PROBLEMS
2INSPECT VACUUM SWITCHING VALVE ASSY NO.1(VSV FOR IACV) (See page 13±2)
NGREPLACE VACUUM SWITCHING VALVE ASSY
NO.1 (VSV FOR IACV)
OK
3INSPECT ECM(SCV VOLTAGE)
(a)Turn the ignition switch ON.
(b)Measure the voltage between the specified terminals of the E11 and E13 ECM connectors.
Standard:
Symbols (Terminal No.)Specified condition
SCV (E13±5) ± E1 (E11±1)9 to 14 V
NGGo to step 4
OK
CHECK AND REPLACE ECM (See page 01±32)

A06532
1,900 4.5
1
13.3
100
kPa
mmHg
Air Pressure V
253.3
(3.9) (74.8) (in.Hg) 05±584
± DIAGNOSTICSECD SYSTEM (1CD±FTV)
AVENSIS REPAIR MANUAL (RM1018E)
DTC P0105 MANIFOLD ABSOLUTE
PRESSURE/BAROMETRIC PRESSURE
CIRCUIT
DTC P0107 MANIFOLD ABSOLUTE
PRESSURE/BAROMETRIC PRESSURE
CIRCUIT LOW INPUT
DTC P0108 MANIFOLD ABSOLUTE
PRESSURE/BAROMETRIC PRESSURE
CIRCUIT HIGH INPUT
CIRCUIT DESCRIPTION
By a built±in sensor unit, the manifold absolute pressure sensor
detects the intake manifold pressure as a voltage. The ECM
then determines the basic injection duration and basic ignition
advance angle based on this voltage.
Since the manifold absolute pressure sensor does not use the
atmospheric pressure as a criterion, but senses the absolute
pressure inside the intake manifold (the pressure in proportion
to the preset absolute vacuum 0), it is not influenced by fluctua-
tions in the atmospheric pressure due to high altitude and other
factors. This permits it to control the air fuel ratio at the proper
level under all conditions.
DTC No.DTC Detection ConditionTrouble Area
P0105
P0107
P0108Open or short in manifold absolute pressure sensor circuit for
0.5 sec. or more (1 trip detection logic)

Open or short in manifold absolute pressure sensor circuit

Manifold absolute pressure sensor

Turbocharger assy

EGR valve assy

ECM
HINT:
After confirming DTC ºP0105, P0107 or P0108º, use the hand±held tester to confirm the intake air tempera-
ture from the ºDIAGNOSIS / OBD/MOBD / DATA LIST / ALL / PIMº.
Intake Manifold Pressure (kPa)Malfunction
Approx. 0
PIM circuit short
250 or more

VC circuit open or short

PIM circuit open

E2 circuit open
05CPJ±01

A81476
Fuel Pressure (MPa)
Output Voltage (V)
0.55
0
190 3.89 4.44
PR2 (Sub) PR (Main)
E2SPR2 VC
PR
E2
VCS Main
Sub
4.90
Detect P0193
Detect P0192
0.85 1.40 Property of Output VoltageInternal Structure of the Pressure Sensor
(Duplicate System) 05±558
± DIAGNOSTICSECD SYSTEM (1CD±FTV)
AVENSIS REPAIR MANUAL (RM1018E)
CIRCUIT DESCRIPTION
The ECM monitors internal fuel pressure of common rail using the fuel pressure sensor and controls the suc-
tion control valve to regulate the internal pressure to the target pressure(approx. 30 to 180 MPa (306 to 1,835
kgf/cm
2, 4.351 to 26,106 psi)).
The pressure sensor is a semiconductor pressure sensor that varies electric resistance when applying pres-
sure to its silicon. This sensor outputs voltage in proportion to the internal fuel pressure. The sensor has been
designed as a duplicate circuit, and its main (PR) circuit is used under normal condition. Even if either sensor
is failed, another normal sensor will be used to monitor the internal fuel pressure.
DTC No.DTC Detection ConditionTrouble Area
P0087Fuel pressure sensor output stays at fixed value.
P0190
Condition (a) continues for 0.5 sec.:
(c) Fuel pressure sensor output voltage is º0.55 V or lessº or
º4.9 V or moreº.

Open or short in fuel pressure sensor circuit
Fl
P0192Condition (a) continues for 0.5 sec.:
(a) Fuel pressure sensor output voltage is 0.55 V or less.
Fuel pressure sensor

ECM
P0193Condition (a) continues for 0.5 sec.:
(a) Fuel pressure sensor output voltage is 4.9 V or more.
HINT:
After confirming DTC ºP0087, P0190, P0192 and P0193º, use the hand±held tester to confirm internal the
fuel pressure of the common rail from the ºDIAGNOSIS / OBD/MOBD / DATA LIST / ALL / COMN RAIL
PRESSº.
Engine SpeedFuel Pressure (MPa)
IdlingApprox. 30 to 40
Running the engine at 2,500 rpm (No engine load)Approx. 50 to 100

± INTRODUCTIONTERMS
01±13
1AZ±FSE ENGINE REPAIR MANUAL (RM1019E) HO2S
Heated Oxygen SensorHeated Oxygen Sensor (HO2S)
IACIdle Air ControlIdle Speed Control (ISC)
IATIntake Air TemperatureIntake or Inlet Air Temperature
ICMIgnition Control Module±
IFIIndirect Fuel InjectionIndirect Injection (IDL)
IFSInertia Fuel±Shutoff±
ISCIdle Speed Control±
KSKnock SensorKnock Sensor
MAFMass Air FlowAir Flow Meter
MAPManifold Absolute PressureManifold Pressure Intake Vacuum
MCMixture Control
Electric Bleed Air Control Valve (EBCV)
Mixture Control Valve (MCV)
Electric Air Control Valve (EACV)
MDPManifold Differential Pressure±
MFIMultiport Fuel InjectionElectronic Fuel Injection (EFI)
MILMalfunction Indicator LampCheck Engine Lamp
MSTManifold Surface Temperature±
MVZManifold Vacuum Zone±
NVRAMNon±Volatile Random Access Memory±
O2SOxygen SensorOxygen Sensor, O2 Sensor (O2S)
OBDOn±Board DiagnosticOn±Board Diagnostic System (OBD)
OCOxidation Catalytic ConverterOxidation Catalyst Convert (OC), CCo
OPOpen LoopOpen Loop
PAIRPulsed Secondary Air InjectionAir Suction (AS)
PCMPowertrain Control Module±
PNPPark/Neutral Position±
PROMProgrammable Read Only Memory±
PSPPower Steering Pressure±
PTOXPeriodic Trap OxidizerDiesel Particulate Filter (DPF)
Diesel Particulate Trap (DPT)
RAMRandom Access MemoryRandom Access Memory (RAM)
RMRelay Module±
ROMRead Only MemoryRead Only Memory (ROM)
RPMEngine SpeedEngine Speed
SCSuperchargerSupercharger
SCBSupercharger BypassE±ABV
SFISequential Multiport Fuel InjectionElectronic Fuel Injection (EFI), Sequential Injection
SPLSmoke Puff Limiter±
SRIService Reminder Indicator±
SRTSystem Readiness Test±
STScan Tool±
TBThrottle BodyThrottle Body
TBIThrottle Body Fuel InjectionSingle Point Injection
Central Fuel Injection (Ci)
TCTurbochargerTurbocharger
TCCTorque Converter ClutchTorque Converter

± INTRODUCTIONTERMS FOR MANUAL TRANSAXLE REPAIR MANUAL
01±7
C250 M/T REPAIR MANUAL (RM1020E) ISC
Idle Speed Control±
KSKnock SensorKnock Sensor
MAFMass Air FlowAir Flow Meter
MAPManifold Absolute PressureManifold Pressure
Intake Vacuum
MCMixture Control
Electric Bleed Air Control Valve (EBCV)
Mixture Control Valve (MCV)
Electric Air Control Valve (EACV)
MDPManifold Differential Pressure±
MFIMultiport Fuel InjectionElectronic Fuel Injection (EFI)
MILMalfunction Indicator LampCheck Engine Light
MSTManifold Surface temperature±
MVZManifold Vacuum Zone±
NVRAMNon±Volatile Random Access Memory±
O2SOxygen SensorOxygen Sensor, O2 Sensor (O2S)
OBDOn±Board DiagnosticOn±Board Diagnostic (OBD)
OCOxidation Catalytic ConverterOxidation Catalyst Converter (OC), CC0
OPOpen LoopOpen Loop
PAIRPulsed Secondary Air InjectionAir Suction (AS)
PCMPowertrain Control Module±
PNPPark/Neutral Position±
PROMProgrammable Read Only Memory±
PSPPower Steering Pressure±
PTOXPeriodic Trap OxidizerDiesel Particulate Filter (DPF)
Diesel Particulate Trap (DPT)
RAMRandom Access MemoryRandom Access Memory (RAM)
RMRelay Module±
ROMRead Only MemoryRead Only Memory (ROM)
RPMEngine SpeedEngine Speed
SCSuperchargerSupercharger
SCBSupercharger Bypass±
SFISequential Multiport Fuel InjectionElectronic Fuel Injection (EFI), Sequential Injection
SPLSmoke Puff Limiter±
SRIService Reminder Indicator±
SRTSystem Readiness Test±
STScan Tool±
TBThrottle BodyThrottle Body
TBIThrottle Body Fuel InjectionSingle Point Injection
Central Fuel Injection (Ci)
TCTurbochargerTurbocharger
TCCTorque Converter ClutchTorque Converter
TCMTransmission Control ModuleTransmission ECU (Electronic Control Unit)
TPThrottle PositionThrottle Position
TRTransmission Range±
TVVThermal Vacuum ValveBimetallic Vacuum Switching Valve (BVSV)
Thermostatic Vacuum Switching Valve (TVSV)
TWCThree±Way Catalytic ConverterThree±Way Catalytic (TWC)
CC
RO
TWC+OCThree±Way + Oxidation Catalytic ConverterCCR + CCO
VA FVolume Air FlowAir Flow Meter
VRVoltage RegulatorVoltage Regulator
VSSVehicle Speed SensorVehicle Speed Sensor (Read Switch Type)
WOTWide Open ThrottleFull Throttle

A01512
(V)
(3.96)
3.6
2.4
1.2
150 450
750(840)mmHg
kPa
20 60 100(112)
Manifold Absolute PressureOutput Voltage
− DIAGNOSTICSSFI SYSTEM (2AZ−FSE)
05−61
AVENSIS Supplement (RM1045E)
DTC P0105 MANIFOLD ABSOLUTE
PRESSURE/BAROMETRIC PRESSURE
CIRCUIT
DTC P0107 MANIFOLD ABSOLUTE
PRESSURE/BAROMETRIC PRESSURE
CIRCUIT LOW INPUT
DTC P0108 MANIFOLD ABSOLUTE
PRESSURE/BAROMETRIC PRESSURE
CIRCUIT HIGH INPUT
CIRCUIT DESCRIPTION
By a built−in sensor unit, the manifold absolute pressure sensor
detects the intake manifold pressure as a voltage. The ECM
then determines the basic injection duration and basic ignition
advance angle based on this voltage.
Since the manifold absolute pressure sensor does not use the
atmospheric pressure as a standard, but senses the absolute
pressure inside the intake manifold (the pressure in proportion
to the preset absolute vacuum 0), it is not influenced by fluctua-
tions in the atmospheric pressure due to high altitude and other
factors. This permits it to control the air−fuel ratio at the proper
level under all conditions.
If the ECM detects the DTC P0105, P0107 or P0108, it operates
the fail−safe function, keeping the ignition timing and fuel injec-
tion volume constant and making it possible to drive the vehicle.
DTC No.DTC Detection ConditionTrouble Area
P0105Open or short in manifold absolute pressure sensor circuit for
0.5 second or moreSOpen or short in manifold absolute pressure sensor circuit
SManifold absolute pressure sensor
SECM
P0107Open in manifold absolute pressure sensor circuit for 0.5 se-
cond or moreSOpen or short in manifold absolute pressure sensor circuit
SManifold absolute pressure sensor
SECM
P0108Short in manifold absolute pressure sensor circuit for 0.5 se-
cond or moreSOpen or short in manifold absolute pressure sensor circuit
SManifold absolute pressure sensor
SECM
HINT:
After confirming DTC P0105, P0107 or P0108, use the hand−held tester to confirm the manifold absolute
pressure in DIAGNOSIS / OBD/MOBD / DATA LIST / ALL.
Manifold Absolute Pressure (kPa)Malfunction
Approximately 0SPIM circuit short
142 or more
SVC circuit open or short
SPIM circuit open
SE2 circuit open
05CJF−02

A81701VSV is ON VSV is OFFE
F E
F Air
Air
A76903
E01 (
−)
SCV (+)
ECM Connector
E13
−
DIAGNOSTICS SFI SYSTEM (2AZ−FSE)
05 −211
AVENSIS Supplement (RM1045E)
INSPECTION PROCEDURE
HINT:
S Read freeze frame data using the hand−held tester . Freeze frame data records the engine conditions
when a malfunction is detected. When troubleshooting, freeze frame data can help determine if the
vehicle was running or stopped, if the engine was warmed up or not, if the air −fuel ratio was lean or
rich, and other data from the time the malfunction occurred.
1 PERFORM ACTIVE TEST BY HAND −HELD TESTER(VSV FOR IACV)
(a) Disconnect the vacuum hose from the VSV for IACV.
(b) Turn the ignition switch to ON.
(c) Select the item: DIAGNOSIS / OBD/MOBD / ACTIVE
TEST / SCV VSV (press the right or left button).
(d) Check the VSV for IACV operation when it is operated by the hand −held tester.
Standard:
Tester OperationSpecified Condition
VSV is ONAir from port E flows out through port F
VSV is OFFAir does not flow from port E to port F
NG Go to step 2
OK
CHECK FOR INTERMITTENT PROBLEMS (See Page 05 −7)
2 INSPECT VACUUM SWITCHING VALVE ASSY NO. 1(VSV FOR IACV)
(See page 12− 3)
NG REPLACE VACUUM SWITCHING VALVE ASSY
NO.1(VSV FOR IACV)
OK
3 INSPECT ECM(SCV VOLTAGE)
(a) Turn the ignition switch to ON.
(b) Measure the voltage between the specified terminals of the E13 ECM connector.
Standard:
Tester ConnectionSpecified Condition
SCV (E13 −5) −E01 (E13 −7)9to14V
NG Go to step 4
OK
REPLACE ECM (See page 10− 65 of Pub. No. RM 1018E AVENSIS)