rear view mirror TOYOTA AVENSIS 2005 Service Repair Manual

022L7±01
± PREPARATIONWINDSHIELD/WINDOWGLASS/MIRROR
02±57
AVENSIS REPAIR MANUAL (RM1018E)
WINDSHIELD/WINDOWGLASS/MIRROR
PREPARATION
Recomended Tools
09070±20010Moulding RemoverWINDSHIELD GLASS
09082±00040TOYOTA Electrical TesterPOWER WINDOW CONTROL
SYSTEM
WINDOW DEFOGGER SYSTEM
POWER MIRROR CONTROL
SYSTEM
(09083±00150)Test Lead SetPOWER WINDOW CONTROL
SYSTEM
(09083±00350)AC/DC 400 A ProbePOWER WINDOW CONTROL
SYSTEM
Equipment
Knife
Piano wireWindshield
Plastic sheetTo avoid surface damage.
Sealer gun
TapeTo avoid surface damage.
Torque wrench
Wooden block or similar objectFor tying both piano wire ends
SSM
08850±00065Butyl Tape SetINNER REAR VIEW MIRROR ASSY
08850±00801Windshield Glass Adhesive Set
or equivalentWINDSHIELD GLASS
BACK DOOR GLASS(LIFTBACK
MODELS)
BACK WINDOW GLASS(SEDAN
MODELS)
QUARTER WINDOW ASSY
LH(WAGON MODELS)
BACK DOOR GLASS(WAGON
MODELS)

031HO±01
± SERVICE SPECIFICATIONSWINDSHIELD/WINDOWGLASS/MIRROR
03±69
AVENSIS REPAIR MANUAL (RM1018E)
WINDSHIELD/WINDOWGLASS/MIRROR
TORQUE SPECIFICATION
Part TightenedN
mkgf
cmft
lbf
OUTER REAR VIEW MIRROR ASSY LH
Outer rear view mirrror assy x Front door101027

031GG±01
± SERVICE SPECIFICATIONSENGINE HOOD/DOOR
03±73
AVENSIS REPAIR MANUAL (RM1018E)
ENGINE HOOD/DOOR
TORQUE SPECIFICATION
Part TightenedNmkgfcmftlbf
HOOD
Hood hinge x Hood1313310
Hood hinge x Body5.55649 in.lbf
Hood lock x Hood8.08271 in.lbf
FRONT DOOR
Door check x Body3030622
Door check x Door panel5.55646 in.lbf
Door frame sub±assy rear lower x Door panel8.08271 in.lbf
Door glass x Front door window regulator5.55649 in.lbf
Door hinge x Body2626519
Door hinge x Door panel2626519
Door lock x Door panel5.05144 in.lbf
Door lock striker x Body2323517
Door outside handle cover x Door panel7.07162 in.lbf
Door outside handle frame x Door panel4.04135 in.lbf
Outer view mirror x Door panel101027
Window regulator x Door panel8.08271 in.lbf
REAR DOOR
Door check x Body3030622
Door check x Door panel5.55649 in.lbf
Door hinge x Body2626519
Door hinge x Door panel2626519
Door lock x Door panel5.05144 in.lbf
Door lock striker x Body2323517
Door outside handle cover x Door panel4.04135 in.lbf
Door outside handle frame x Door panel7.07162 in.lbf
Window division bar sub±assy x Door panel5.55649 in.lbf
LAGGAGE COMPERTMENT DOOR
Back door striker assy x Body11.51208.0
Luggage compertment door x Hinge7.07062 in.lbf
Luggage lock assy x Luggage compertment door5.05144 in.lbf
Luggage compertment outside garnish x Luggage compertment door4.94943 in.lbf
BACK DOOR (LIFTBACK MODEL)
Back door femaie stopper x Door panel5.55649 in.lbf
Back door hinge assy x Body19.520014
Back door hinge assy x Door panel19.520014
Back door lock assy x Door panel8.08271 in.lbf
Back door lock Striker x Body11.51208.0
Back door stay sub±assy x Body7.07162 in.lbf
Back door stay sub±assy x Door panel2222416
Center stop lamp assy x Door panel5.55649 in.lbf
BACK DOOR (WAGON MODEL)
Back door femaie stopper x Door panel5.55649 in.lbf
Back door hinge assy x Body19.520014
Back door hinge assy x Door panel19.520014
Back door lock assy x Door panel8.08271 in.lbf
Back door lock Striker x Body11.51208.0
Back door stay sub±assy x Body7.07162 in.lbf

660CT±02
I357963 Claws
I357972 Claws
I357982 Claws
I35799
66±26
± WIPER & WASHERRAIN SENSOR
AVENSIS REPAIR MANUAL (RM1018E)
RAIN SENSOR
REPLACEMENT
1. REMOVE INNER REAR VIEW MIRROR STAY HOLDER COVER
2. REMOVE RAIN SENSOR
(a) Disengage the 3 claws and remove the mirror stay holder
cover.
(b) Disengage the 2 claws and remove the rain sensor cover.
(c) Disconnect the connector.
(d) Disengage the 2 claws and remove the rain sensor spring
cover.
(e) Remove the rain sensor.
3. INSTALL RAIN SENSOR
(a) Install the rain sensor and rain sensor spring cover.
(b) Connect the connector and install the rain sensor cover and the mirror stay holder cover.

700TB±01
B67064
LHD Models
Defogger Wire
Liftback
Wagon
Defogger Wire
Defogger Wire
Hazard Warning Signal Switch Assy w/ Deicer:
FR DEICER Relay
Fuse Block Assy
w/ Deicer:
FR DIC Fuse
w/ Mirror Heater:
MIR HTR Fuse
Passenger Side R/B Assy
w/ Mirror Heater:
Outer Rear View Mirror Assy RH
w/ Mirror Heater:
Outer Rear View
Mirror Assy LH
Rear Window
Defogger Relay
70±46
± WINDSHIELD/WINDOWGLASS/MIRRORWINDOW DEFOGGER SYSTEM
AVENSIS REPAIR MANUAL (RM1018E)
WINDOW DEFOGGER SYSTEM
LOCATION

B67246
RHD Models
Defogger Wire
Liftback
Wagon
Defogger Wire Defogger Wire
Hazard Warning Signal Switch Assy
Passenger Side R/B Assy
w/ Deicer:
FR DEICER Relay
Fuse Block Assy
w/ Deicer:
FR DIC Fuse w/ Mirror Heater:
Outer Rear View Mirror Assy RH
w/ Mirror Heater:
Outer Rear View Mirror Assy LH
w/ Mirror Heater:
MIR HTR Fuse
Rear Window
Defogger Relay
± WINDSHIELD/WINDOWGLASS/MIRRORWINDOW DEFOGGER SYSTEM
70±47
AVENSIS REPAIR MANUAL (RM1018E)

700T2±01
B50448
CutCut
Moulding
WindshieldBody
B67281
±
WINDSHIELD/WINDOWGLASS/MIRROR WINDSHIELD GLASS
70±15
AVENSIS REPAIR MANUAL (RM1018E)
REPLACEMENT
HINT:
The installation is in the reverse order of the removal. However, when there is a special point concerning
the installation, it is indicated.
1. REMOVE ROOF HEADLINING ASSY ( See page 76±36 or 76±45 or 76±54 )
(a) Remove the front door weatherstrip LH.
(b) Remove the front door weatherstrip RH.
(c) Remove the front pillar garnish LH.
(d) Remove the front pillar garnish RH.
(e) Remove the LH visor.
(f) Remove the RH visor.
(g) Remove the assist grip.
(h) Remove the 2 visor holders.
(i) Remove the map lamp assy.
(j) Do not remove the roof headlining assy completely partially so that the \
windshield glass can be re- moved.
2 . REMOVE INNER REAR VIEW MIRROR ASSY ( See page 70±64)
3 . REMOVE RAIN SENSOR ( See page 66±26)
4 . REMOVE COWL T OP VENTIL ATOR LOUVER ( See page66±13 )
(a) Remove the 2 windshield wiper arm covers.
(b) Remove the FR wiper arm LH.
(c) Remove the FR wiper arm RH.
(d) Remove the hood to cowl top seal.
(e) Remove the cowl top ventilator louver LH.
(f) Remove the cowl top ventilator louver RH.
5. REMOVE WINDSHIELD MOULDING OUTER UPPER
(a) Using a knife, cut off the moulding, as shown in the il-lustration.
NOTICE:
Do not damage the body with the knife.
(b) Remove the remaining moulding.
HINT:
When removing, make a partial cut, then pull and remove it by
hand.
6. DISCONNECT CONNECTOR (W/ DEICER)
(a) Disconnect the deicer connector, as shown in the illustra- tion.

700T1±01
B67031
Assist Grip
RH Visor Assy
LH Visor Assy
Map Lamp AssyRoof Headlining
Rain Sensor
Cover
Rain Sensor Cover Front Pillar Garnish RH
Front Door
Weatherstrip
RHWindshield Moulding
Outer Upper Visor Holder
Visor Holder
Inner Rear View Mirror Assy

Windshield Glass Stopper No. 1
Front Door Weatherstrip LHFront Pillar Garnish LH
Windshield Wiper Arm Cover
FR Wiper Arm LH
Cowl Top Ventilator
Louver RHWindshield Glass
FR Wiper Arm RH
Windshield Glass Stopper No. 2
Hood Cowl Top Seal
Cowl Top Ventilator Louver LHRain Sensor
w/ EC Mirror
Inner Rear Vice Mirror
Assy
: Specified torqueN
m (kgf
cm, ft
lbf)

Non±reusable part
20 (204, 15)
20 (204, 15)

Window Glass Adhesive Dam
Windshield Wiper
Arm Cover
70±14
± WINDSHIELD/WINDOWGLASS/MIRRORWINDSHIELD GLASS
AVENSIS REPAIR MANUAL (RM1018E)
WINDSHIELD GLASS
COMPONENTS

700TI±01
B68929
B68929
±
WINDSHIELD/WINDOWGLASS/MIRROR OUTER REAR VIEW MIRROR ASSY LH
70±65
AVENSIS REPAIR MANUAL (RM1018E)
OUTER REAR VIEW MIRROR ASSY LH
REPLACEMENT
HINT:

The installation is in the reverse order of the removal. However, when there is a special point concern-
ing the installation, it is indicated.

Use the same procedures on the RH side as on the LH side.
1.REMOVE FRONT DOOR HOLE COVER SUB±ASSY NO.1 LH (See page 75±8)
(a) Remove the front door lower frame bracket garnish.
(b) Remove the front door trim base.
(c) Only driver side: Remove the fuel lid opener switch.
(d) w/ Power window: Remove the power window regulator switch.
(e) Remove the front door trim board sub.
(f) Remove the front door inside handle.
(g) remove the front service hole cover No. 1.
2. REMOVE OUTER REAR VIEW MIRROR ASSY LH
(a) Disconnect the connector.
(b) Remove the 3 screws and mirror .
3. INSTALL OUTER REAR VIEW MIRROR ASSY LH
(a) Install the mirror with the 3 screws.Torque: 10 N
m (102 kgf
cm, 7 ft
lbf)
(b) Connect the connector.

700TJ±01
B56435
Slide
B61414
Slide
B66957
Butyl TapeMirror Base
a
b c d 70±64
± WINDSHIELD/WINDOWGLASS/MIRRORINNER REAR VIEW MIRROR ASSY
AVENSIS REPAIR MANUAL (RM1018E)
INNER REAR VIEW MIRROR ASSY
REPLACEMENT
HINT:
The installation is in the reverse order of the removal. However, when there is a special point concerning
the installation, it is indicated.
1. REMOVE INNER REAR VIEW MIRROR ASSY
(EC MIRROR)
(a) Remove the inner rear view mirror cover.
(b) Remove the rain sensor covers (See page XX±XXX).
(c) Remove the screw.
(d) Disconnect the connector.
(e) Remove the rear view inner mirror.
2. REMOVE INNER REAR VIEW MIRROR ASSY
(NORMAL MIRROR)
(a) Remove the inner rear view mirror, as shown in the il-
lustration.
3. INSTALL INNER REAR VIEW MIRROR ASSY
(NORMAL MIRROR)
(a) Prepare 2 pieces of butyl tape having the dimensions, as
shown in the illustration.
(b) While extending them until they fit the length of the mirror
base (24 mm, (0.944 in.)), apply them to both side of the
mirror base respectively.
(c) Install inner rear view mirror.
NOTICE:
If butyl tape spreads out of the inside groove when applied,
remove the excessive amount of tape so that it will not stick
to the glass.
Dimension:
a10 mm (0.393 in.)
b4 mm (0.157 in.)
c6 mm (0.236 in.)
d24 mm (0.944 in.)